Air compressor cabinet dust removal system

Abstract

This utility model provides a dust removal system for an air compressor cabinet, relating to the field of dust removal technology. It includes an air compressor cabinet body, with a connecting mechanism fixedly connected to the inner wall of the cabinet body, and a dust removal mechanism also fixedly connected to the inner wall. The dust removal mechanism includes a placement box, a collection box fitted onto the inner wall of the placement box, a mesh plate fixedly connected to one side of the placement box, a hanging rod on the inner wall of the placement box, a fixing plate fixedly connected to the outer surface of the hanging rod, a rotating rod fitted onto the inner wall of the fixing plate, a bearing sleeve fixedly connected to one end of the rotating rod, and a filter element fitted onto the outer surface of the hanging rod. This utility model uses multiple filter elements to adsorb and filter dust within the dust removal box. A pulse solenoid valve controls a back-blowing dust removal device to periodically clean the filter elements. Combined with a dust collection drawer to collect and temporarily store dust, this significantly extends the service life of the filter media and reduces manual cleaning time.

Description

Technical Field

[0001] This utility model relates to the field of dust removal technology, and in particular to a dust removal system for an air compressor cabinet. Background Technology

[0002] To ensure the air intake volume of the air compressor, air compressor cabinets are equipped with air inlets. Currently, cabinet grids or metal filters are generally used as air inlets. Air enters the air compressor through the cabinet grids or metal filters, and after compression, it is delivered to the working unit through pipelines to achieve functions such as high-pressure airflow purging and cleaning.

[0003] In the high-temperature, dusty environment of the metallurgical industry, the purification effect of cabinet grilles or metal filters is limited. Air compressors often draw in large amounts of air containing sand, coal dust, or other dust impurities from crushed ore and rock. Prolonged dust accumulation can negatively impact compressor operation. First, dust narrows the compressor's inlet and outlet, affecting airflow. Second, dust accumulates in the compressor's filter element, which, over time, reduces its adsorption and ventilation capacity, decreasing operating efficiency. Finally, dust mixed with moisture in the air forms grime that adheres to internal components, shortening the compressor's lifespan. Furthermore, in dusty environments, prolonged operation can cause a layer of dust or grease to adhere to the radiator, and internal copper pipes can become clogged with grease, further hindering heat dissipation. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies, such as the easy blockage of the air inlet of air compressor cabinets in dusty environments and the low efficiency of air compressors and other equipment caused by the inhalation of large amounts of dust, and to provide a dust removal system for air compressor cabinets.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dust removal system for an air compressor cabinet, comprising an air compressor cabinet body, a connecting mechanism fixedly connected to the inner wall of the air compressor cabinet body, a dust removal mechanism fixedly connected to the inner wall of the air compressor cabinet body, the dust removal mechanism comprising a placement box, the placement box being fixedly connected to the air compressor cabinet body, a collection box sleeved on the inner wall of the placement box, a mesh plate fixedly connected to one side of the placement box, a hanging rod provided on the inner wall of the placement box, a fixing plate fixedly connected to the outer surface of the hanging rod, a rotating rod sleeved on the inner wall of the fixing plate, a bearing sleeve fixedly connected to one end of the rotating rod, and a filter element sleeved on the outer surface of the hanging rod.

[0006] In a preferred embodiment, the connection mechanism includes a solenoid valve, which is fixedly connected to the air compressor cabinet body. A welding joint is fixedly connected to one side of the solenoid valve, and a fixing frame is fixedly connected to one end of the welding joint.

[0007] In a preferred embodiment, a sealing cover is fixedly connected to the outer surface of the fixing frame, and the sealing cover is engaged with one end of the filter element.

[0008] In a preferred embodiment, an air compressor pipe is fixedly connected to the outer surface of the solenoid valve, and the air compressor pipe is fixedly connected to the inner wall of the air compressor cabinet body.

[0009] In a preferred embodiment, the outer surface of the collection box is slidably connected to the inner wall of the placement box.

[0010] In a preferred embodiment, one end of the boom penetrates the inner wall of the fixing frame and the inner wall of the sealing cover.

[0011] In a preferred embodiment, one end of the boom is engaged with the inner wall of the solenoid valve.

[0012] In a preferred embodiment, the outer surface of the filter element is slidably connected to the suspension rod.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This invention employs an intelligent dust removal system, which effectively reduces the amount of dust entering the air compressor cabinet. The intelligent dust removal system isolates the air compressor from the dusty environment through its enclosure. Multiple filter elements within the enclosure adsorb and filter dust. A pulse solenoid valve controls a back-flushing dust removal device to periodically clean the filter elements. Combined with a dust collection drawer to collect and temporarily store dust, this significantly extends the lifespan of the filter media and reduces manual cleaning time. Attached Figure Description

[0014] Figure 1 A perspective view of a dust removal system for an air compressor cabinet provided by this utility model.

[0015] Figure 2 This is a cross-sectional view of a dust removal system for an air compressor cabinet provided by this utility model.

[0016] Figure 3 A perspective view of the connection mechanism of an air compressor cabinet dust removal system provided by this utility model.

[0017] Figure 4 A three-dimensional view of the dust removal mechanism of an air compressor cabinet dust removal system provided by this utility model.

[0018] Figure 5 A three-dimensional view of the filter element of an air compressor cabinet dust removal system provided by this utility model.

[0019] Legend: 1. Air compressor cabinet body; 2. Connecting mechanism; 3. Dust removal mechanism; 21. Solenoid valve; 22. Welded joint; 23. Air compressor pipe; 24. Mounting bracket; 25. Sealing cap; 31. Placement box; 32. Collection box; 33. Mesh plate; 34. Hanging rod; 35. Rotating rod; 36. Fixing plate; 37. Bearing sleeve; 38. Filter element. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1 like Figures 1-5 As shown, this utility model provides a technical solution: a dust removal system for an air compressor cabinet, including an air compressor cabinet body 1, a connecting mechanism 2 fixedly connected to the inner wall of the air compressor cabinet body 1, a dust removal mechanism 3 fixedly connected to the inner wall of the air compressor cabinet body 1, the dust removal mechanism 3 including a placement box 31, the placement box 31 fixedly connected to the air compressor cabinet body 1, a collection box 32 sleeved on the inner wall of the placement box 31, the outer surface of the collection box 32 slidably connected to the inner wall of the placement box 31, a mesh plate 33 fixedly connected to one side of the placement box 31, a hanging rod 34 provided on the inner wall of the placement box 31, a fixing plate 36 fixedly connected to the outer surface of the hanging rod 34, a rotating rod 35 sleeved on the inner wall of the fixing plate 36, a bearing sleeve 37 fixedly connected to one end of the rotating rod 35, a filter element 38 sleeved on the outer surface of the hanging rod 34, and one end of the hanging rod 34 penetrating the inner wall of the fixing frame 24 and the inner wall of the sealing cover 25.

[0022] In this embodiment, the air compressor cabinet body 1 ensures the normal operation of dust removal. The connecting mechanism 2 is used to connect the dust removal mechanism 3, ensuring that the dust removal mechanism 3 can perform dust removal work normally. During dust removal, the placement box 31 is fixed inside the air compressor cabinet body 1 with bolts. Then, the filter element 38 is fixed by the hanger rod 34. Then, the rotating rod 35 is fixed to the outside of the hanger rod 34 by the fixing plate 36. Then, the hanger rod 34 drives the rotating rod 35 to rotate. When there is a lot of dust on the surface of the filter element 38, the compressed air will enter the interior of the hanger rod 34. Then, the compressed air inside the hanger rod 34 will enter the interior of the rotating rod 35 from both ends. Then, the compressed air will be discharged from the through holes opened on the surface of the rotating rod 35, thereby cleaning the dust attached to the surface of the filter element 38. The cleaned dust will fall into the interior of the collection box 32. When the dust inside the collection box 32 needs to be cleaned, it is convenient for the staff to disassemble the interior of the collection box 32. Then, when the hanger rod 34 drives the rotating rod 35 to rotate, the filter element 38 can be cleaned from all angles.

[0023] Example 2 like Figures 1-5 As shown, the connecting mechanism 2 includes a solenoid valve 21, which is fixedly connected to the air compressor cabinet body 1. A welding joint 22 is fixedly connected to one side of the solenoid valve 21, and a fixing frame 24 is fixedly connected to one end of the welding joint 22. A sealing cover 25 is fixedly connected to the outer surface of the fixing frame 24, and the sealing cover 25 is engaged with one end of the filter element 38. An air compressor pipe 23 is fixedly connected to the outer surface of the solenoid valve 21, and the air compressor pipe 23 is fixedly connected to the inner wall of the air compressor cabinet body 1. One end of the hanger rod 34 is engaged with the inner wall of the solenoid valve 21.

[0024] In this embodiment, when connecting the connecting mechanism 2 and the dust removal mechanism 3 to carry out dust removal work, compressed air enters the solenoid valve 21 through the air compressor pipe 23. Then, the pulse kinetic energy of the solenoid valve 21 injects the compressed air into the hanging rod 34. The hanging rod 34 is then limited by the fixing bracket 24 to ensure that the hanging rod 34 will not fall, thereby achieving the purpose of fixing the filter element 38. Then, the top of the filter assembly is sealed by the sealing cover 25 to ensure that the dust removal work of the filter element 38 can be carried out normally. Since the sealing cover 25 is engaged with the filter element 38, it is convenient for the staff to replace the filter element 38.

[0025] Working principle: like Figures 1-5As shown, in this utility model, when the air compressor is running, air enters the placement box 31 through the mesh plate 33. The filter element 38 adsorbs and filters the dust in the air, allowing relatively clean air to enter the air compressor cabinet body 1, providing clean air intake for the air compressor. During this process, as time goes by, a large amount of dust will gradually accumulate on the surface of the filter element 38. At this time, the solenoid valve 21 in the system begins to function. The compressed air enters the solenoid valve 21 through the air compressor pipe 23. The solenoid valve 21 uses pulse kinetic energy to inject compressed air into the inside of the hanger 34.

[0026] Compressed air inside the boom 34 then enters the rotating rod 35 and exits through the through-hole on the surface of the rotating rod 35, generating a powerful airflow that impacts the surface of the filter element 38. At the same time, the boom 34 drives the rotating rod 35 to rotate, achieving all-round cleaning of the filter element 38 and removing the dust adhering to the surface of the filter element 38. The removed dust will fall into the collection box 32. According to the accumulation of dust in the collection box 32, the staff can pull the collection box 32 out of the placement box 31 for cleaning.

[0027] In addition, the fixing bracket 24 limits the position of the hanging rod 34, ensuring the stability of the hanging rod 34, thereby ensuring the fixing effect of the filter element 38. The sealing cover 25 is engaged with the filter element 38, which not only ensures the sealing of the filter element 38, but also makes it convenient for the staff to replace the filter element 38 after a certain period of use, so as to maintain the good dust removal performance of the system.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A dust removal system for an air compressor cabinet, comprising an air compressor cabinet body (1), characterized in that: The inner wall of the air compressor cabinet body (1) is fixedly connected to a connecting mechanism (2), and the inner wall of the air compressor cabinet body (1) is fixedly connected to a dust removal mechanism (3). The dust removal mechanism (3) includes a placement box (31), which is fixedly connected to the air compressor cabinet body (1). A collection box (32) is sleeved on the inner wall of the placement box (31). A mesh plate (33) is fixedly connected to one side of the placement box (31). A hanging rod (34) is provided on the inner wall of the placement box (31). A fixing plate (36) is fixedly connected to the outer surface of the hanging rod (34). A rotating rod (35) is sleeved on the inner wall of the fixing plate (36). A bearing sleeve (37) is fixedly connected to one end of the rotating rod (35). A filter element (38) is sleeved on the outer surface of the hanging rod (34).

2. The air compressor cabinet dust removal system according to claim 1, characterized in that: The connecting mechanism (2) includes a solenoid valve (21), which is fixedly connected to the air compressor cabinet body (1). A welding joint (22) is fixedly connected to one side of the solenoid valve (21), and a fixing frame (24) is fixedly connected to one end of the welding joint (22).

3. The air compressor cabinet dust removal system according to claim 2, characterized in that: A sealing cover (25) is fixedly connected to the outer surface of the fixing frame (24), and the sealing cover (25) is engaged with one end of the filter element (38).

4. The air compressor cabinet dust removal system according to claim 2, characterized in that: An air compressor pipe (23) is fixedly connected to the outer surface of the solenoid valve (21), and the air compressor pipe (23) is fixedly connected to the inner wall of the air compressor cabinet body (1).

5. The air compressor cabinet dust removal system according to claim 1, characterized in that: The outer surface of the collection box (32) is slidably connected to the inner wall of the placement box (31).

6. The air compressor cabinet dust removal system according to claim 1, characterized in that: One end of the boom (34) passes through the inner wall of the fixing frame (24) and the inner wall of the sealing cover (25).

7. The air compressor cabinet dust removal system according to claim 1, characterized in that: One end of the boom (34) is engaged with the inner wall of the solenoid valve (21).

8. The air compressor cabinet dust removal system according to claim 1, characterized in that: The outer surface of the filter element (38) is slidably connected to the hanger (34).

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