A turbulator

Abstract

This utility model relates to a turbulence generator, belonging to the field of environmental protection equipment technology. It includes a turbulence generator body, with a flow-guiding component threadedly fixed to the bottom outer side of the turbulence generator body. The flow-guiding component includes a flow-guiding funnel threadedly fixed to the bottom outer side of the turbulence generator body. Multiple smoke inlet channels are fixedly connected to the inner side of the flow-guiding funnel. Through the structural design of the flow-guiding component and the purification component, this utility model can easily realize the recycling and reuse of the spray water used during the use of the turbulence generator body, thereby reducing the consumption of spray water. Furthermore, this structural design can easily achieve the filtration of spray water, ensuring the cleanliness of the water quality during later recycling. Simultaneously, this structural design can also easily achieve the adsorption of harmful gases in the flue gas without the need for an external adsorption tower, increasing the multifunctionality of the equipment in later use.

Description

Technical Field

[0001] This utility model belongs to the field of environmental protection equipment technology, and specifically relates to a turbulence generator. Background Technology

[0002] In industrial production, turbulence generators, as key devices for achieving efficient fluid mixing, enhanced reactions, and mass transfer, are widely used in various industries such as chemical, power, metallurgy, and environmental protection. Examples include reactant mixing in the chemical industry, flue gas denitrification and desulfurization in the power industry, and waste gas treatment in the metallurgical industry. Therefore, designing a highly efficient turbulence generator is particularly important.

[0003] Existing turbulence converters have relatively simple internal structures, mostly only capable of achieving sufficient mixing of flue gas and spray water. Because most existing turbulence converters lack liquid recovery structures, spray water is directly discharged and lost, exacerbating water resource consumption. Furthermore, most turbulence converters lack the ability to adsorb harmful gases, requiring external adsorption towers for subsequent adsorption. This not only increases equipment requirements but also reduces the versatility of the turbulence converter in later use. Utility Model Content

[0004] The purpose of this invention is to provide a turbulence generator with a simple structure and reasonable design in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions: A turbulence generator includes a turbulence generator body. A flow guiding assembly is threadedly fixed to the bottom of the outer side of the turbulence generator body. The flow guiding assembly includes a flow guiding funnel threadedly fixed to the bottom of the outer side of the turbulence generator body. Multiple smoke inlet channels are fixedly connected to the inner side of the flow guiding funnel. A molecular sieve is fixedly installed to the inner top of the flow guiding funnel. A connecting flow guiding assembly is fixedly connected to the inner bottom of the flow guiding funnel. A purification assembly is fixedly connected to the top of one end of the connecting flow guiding assembly.

[0006] As a further optimization of this utility model, the connecting and diverting assembly includes a diverting pipe fixedly connected to the middle position of the bottom of the diverting funnel, an air inlet pipe fixedly connected to the top of the side of the diverting pipe away from the diverting funnel, a control valve fixedly connected to the end of the air inlet pipe away from the diverting pipe, and one end of the control valve fixedly connected to an external hot air generator through a connecting flange.

[0007] As a further optimization of this utility model, the purification component includes a sealing cover plate fixedly connected to the bottom of the end of the drainage pipe away from the guide funnel. A filter tank is threadedly fitted to the bottom of the inner side of the sealing cover plate. A purification mechanism is fixedly installed inside the filter tank. A drain pipe is fixedly connected to the middle position of the bottom of the filter tank. The other end of the drain pipe is fixedly connected to an external water tank.

[0008] As a further optimization of this utility model, the turbulence generator body includes a shell, a turbulence vane assembly, a guide plate, and a support frame. The support frame is fixedly installed inside the shell, the turbulence vane assembly is fixedly installed inside the support frame, and the guide plate is fixedly installed on the inner top of the shell and positioned above the turbulence vane assembly.

[0009] As a further optimization of this utility model, the purification mechanism includes a stainless steel filter screen, modified activated carbon, and mesoporous silica, which are fixedly installed inside the purification mechanism in descending order of height.

[0010] As a further optimization of this utility model, an exhaust port is fixedly connected to the bottom of one side of the filter tank, and a sealing plug is fixedly covered at the end of the exhaust port away from the filter tank.

[0011] The beneficial effects of this utility model are as follows: Through the structural design of the diversion component and the purification component, this utility model can easily realize the function of recycling the spray water used in the main body of the turbulence generator during use, thereby reducing the consumption of spray water. In addition, the structural design can also easily achieve the filtration of spray water, ensuring the cleanliness of the water quality during later recycling. At the same time, the structural design can also easily achieve the adsorption of harmful gases in flue gas without the need for an external adsorption tower, increasing the versatility of the equipment in later use. Furthermore, in conjunction with the diversion component, the drying and regeneration function of the molecular sieve and the purification component can be easily realized, increasing the stability and practicality of the equipment in later operation. Attached Figure Description

[0012] Figure 1 This is a left-side view of the overall structure of this utility model; Figure 2 This is the right-hand view of the overall structure of this utility model; Figure 3 This is a three-dimensional structural exploded view of the drainage component of this utility model; Figure 4 This is a three-dimensional structural diagram of the drainage component of this utility model.

[0013] In the diagram: 1. Turbulence generator body; 2. Flow diversion assembly; 200. Flow guiding funnel; 201. Molecular sieve; 202. Smoke inlet channel; 203. Fixing mechanism; 3. Connecting flow diversion assembly; 300. Flow diversion pipe; 301. Air inlet pipe; 302. Control valve; 4. Purification assembly; 400. Sealing cover plate; 401. Filter tank; 402. Drain pipe; 403. Purification mechanism. Detailed Implementation

[0014] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content. Example

[0015] like Figure 1 , Figure 2 As shown, a turbulence generator includes the construction of a turbulence generator body 1. The body 1 consists of a shell, a turbulence plate assembly, a guide plate, and a support frame. The specific assembly steps are as follows: a truss structure is adopted, and shock-absorbing pads are set at the nodes. A thermal expansion gap of 0.5 to 1 mm is maintained between the frame and the shell. Then, the turbulence plate assembly is fixedly installed inside the support frame with bolts at a preset spacing. The turbulence plate assembly adopts an interlaced arrangement structure to ensure that stable turbulence can be formed when the fluid passes through. Finally, the guide plate is fixedly installed on the inner top of the shell with a buckle, and the guide plate must be completely placed above the turbulence plate assembly. Its tilt angle is set to 30°, which can guide the fluid to be treated, such as industrial flue gas, to flow precisely to the turbulence plate assembly and avoid the fluid from accumulating at the top of the inner cavity of the shell.

[0016] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a flow guide funnel 200 is fixedly installed on the bottom outer side of the turbulence generator body 1 via a fixing mechanism 203. The top opening of the flow guide funnel 200 communicates with the inner bottom of the turbulence generator body 1 shell, facilitating the subsequent mixing and discharge of flue gas and water. The fixing mechanism 203 includes a fixing plate with multiple internal threaded openings, and the fixing plate is welded to the top of both sides of the flow guide funnel 200. The internal threads of the two fixing plates have multiple threaded holes that mate with the threaded holes reserved on both sides of the outer side of the shell, which facilitates the adjustment of the flow guide funnel 200. The turbulence generator body 1 is fixedly connected to the inner wall of the flow guide funnel 200. Multiple circular through holes are evenly opened on the inner side wall of the flow guide funnel 200. Multiple smoke inlet channels 202 are welded and fixed inside the multiple circular through holes and are connected to the inside of the flow guide funnel 200 to introduce external flue gas to be treated. At the same time, a molecular sieve 201 is fixedly installed in the inner top of the flow guide funnel 200 through a slot. It can adsorb harmful gases and remove impurities from the flue gas entering the flow guide funnel 200, so as to avoid moisture and impurities from affecting the subsequent turbulence treatment effect.

[0017] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the middle position of the bottom of the guide funnel 200 is fixedly connected to the guide pipe 300 by a flange. A rubber sealing gasket is installed between the flanges and the seal is achieved by tightening the bolts. A circular interface is opened on the top of the guide pipe 300 on the side away from the guide funnel 200. One end of the air inlet pipe 301 is fixedly connected to this interface by a thread. The end of the air inlet pipe 301 away from the guide pipe 300 is fixedly connected to the end of the control valve 302 by a flange thread. The control valve 302 is a butterfly valve. Its other end is fixedly connected to the air outlet of the external hot air generator by a connecting flange. By adjusting the opening of the control valve 302, the amount of hot air delivered to the guide pipe 300 by the external hot air generator can be controlled, thereby facilitating the heating and regeneration function of the molecular sieve 201 when it is not working.

[0018] like Figure 1 , Figure 2 , Figure 3As shown, the purification component 4 is installed last. The purification component 4 includes a sealing cover 400, a filter tank 401, a drain pipe 402, and a purification mechanism 403. The specific connection and assembly process is as follows: The bottom of the end of the drain pipe 300 away from the guide funnel 200 is fixedly connected to the sealing cover 400 by a threaded connection. The sealing cover 400 has an internal thread on its inner side. The bottom of the inner side of the sealing cover 400 is threadedly connected to the filter tank 401, and the top of the outer side of the filter tank 401 has an external thread that mates with the internal thread. The purification mechanism 403 is fixedly installed inside the filter tank 401. The purification mechanism 403 is composed of a stainless steel filter screen, modified activated carbon, and mesoporous silica, and is fixedly installed in the filter tank 401 from top to bottom via brackets. Inside, a stainless steel filter screen is used to filter large particulate impurities in the fluid, modified activated carbon is used to adsorb organic pollutants, and mesoporous silica is used to adsorb small particles and heavy metal ions. At the middle of the bottom of the filter tank 401, a drain pipe 402 is fixedly connected by welding. The other end of the drain pipe 402 is fixedly connected to the inlet of the external water tank through a flange, which is used to transport the purified water to the external water tank for recycling. A circular vent is opened at the bottom of one side of the filter tank 401. The end of the vent away from the filter tank 401 is fixedly covered with a rubber sealing plug. The sealing plug can be removed later to allow the gas inside the filter tank 401 to be discharged. After the gas is discharged, the sealing plug is replaced to ensure the airtightness of the filter tank 401.

[0019] It should be noted that in the use of this turbulence generator, industrial flue gas first enters the guide funnel 200 through the flue gas inlet channel 202. The molecular sieve 201 performs functions such as adsorption and impurity removal of harmful gases in the flue gas. Under the guidance of the guide plate 200, the flue gas enters the turbulence plate group inside the turbulence generator body 1. The turbulence plate group forms a stable turbulence, which achieves full mixing of flue gas and external spray water. Subsequently, the flue gas after mixing can be discharged to a designated location through the inner top of the turbulence generator body 1. The sprayed water can enter the diversion pipe 300 through the design of the guide funnel 200, and enter the filter tank 401 through the sealing cover plate 400. It then passes through the stainless steel filter screen, modified activated carbon and mesoporous silica in the purification mechanism 403 in sequence to complete the purification operations such as impurity filtration and pollutant adsorption. The purified water is transported to the external water tank for recycling through the drain pipe 402. When the main body 1 of the turbulence generator is no longer working, the hot air generated by the external hot air generator enters the diversion pipe 300 and the filter tank 401 through the control valve 302 and the air inlet pipe 301. The high-temperature hot air dries and regenerates the molecular sieve 201 and the purification mechanism 403. The gas inside the filter tank 401 can be discharged from the exhaust port. Before discharge, the sealing plug must be removed. This facilitates the recycling function of the molecular sieve 201 and the purification mechanism 403, ensuring stable operation of the equipment.

[0020] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A turbulator comprising a turbulator body (1), characterized in that, The bottom of the outer side of the turbulent body (1) is threaded with a flow guide assembly (2). The flow guide assembly (2) includes a flow guide funnel (200) threaded to the bottom of the outer side of the turbulent body (1). The inner side of the flow guide funnel (200) is fixedly connected to multiple smoke inlet channels (202). A molecular sieve (201) is fixedly installed on the inner top of the flow guide funnel (200). The bottom of the flow guide funnel (200) is fixedly connected to a connecting flow guide assembly (3). The top of one end of the connecting flow guide assembly (3) is fixedly connected to a purification assembly (4).

2. A turbulator according to claim 1, wherein: The connecting and diverting assembly (3) includes a diverting pipe (300) fixedly connected to the middle position of the bottom of the diverting funnel (200). An air inlet pipe (301) is fixedly connected to the top of the side of the diverting pipe (300) away from the diverting funnel (200). A control valve (302) is fixedly connected to one end of the air inlet pipe (301) away from the diverting pipe (300). One end of the control valve (302) is fixedly connected to an external hot air generator through a connecting flange.

3. A turbulence generator according to claim 2, characterized in that: The purification component (4) includes a sealing cover plate (400) fixedly connected to the bottom of the end of the drainage pipe (300) away from the guide funnel (200). A filter tank (401) is threadedly fitted to the bottom of the inner side of the sealing cover plate (400). A purification mechanism (403) is fixedly installed inside the filter tank (401). A drain pipe (402) is fixedly connected to the middle position of the bottom of the filter tank (401). The other end of the drain pipe (402) is fixedly connected to an external water tank.

4. A turbulator as defined in claim 1, wherein: The main body (1) of the turbulence generator includes a shell, a turbulence vane group, a guide plate and a support frame. The support frame is fixedly installed inside the shell, the turbulence vane group is fixedly installed inside the support frame, and the guide plate is fixedly installed on the inner top of the shell and placed above the turbulence vane group.

5. A turbulence generator according to claim 3, characterized in that: The purification mechanism includes a stainless steel filter screen, modified activated carbon, and mesoporous silica, which are fixedly installed inside the purification mechanism (403) in descending order of height.

6. A turbulator as defined in claim 3, wherein: An exhaust port is fixedly connected to the bottom of one side of the filter tank (401), and a sealing plug is fixedly covered at the end of the exhaust port away from the filter tank (401).

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