Alkylammonium modified bentonite thickener synthesis process tail gas purification and recovery equipment

CN224736028UActive Publication Date: 2026-09-11ZHEJIANG FENGHONG NEW MATERIAL
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Patent Information

Application Number
CN202522127668.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-09-11
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

[0004]本实用新型提供一种烷基铵改性膨润土增稠剂合成过程尾气净化回收设备,可以有效解决上述背景技术中提出的采用单一过滤或喷淋方式,单一过滤仅能去除粉尘,无法有效处理 VOCs,单一喷淋对粉尘吸附效果差,且易出现喷淋液与尾气接触不充分的问题,导致尾气净化后仍不达标,且过滤部件易堵塞,传统过滤结构无振动清灰功能,粉尘易在滤网上堆积堵塞,导致设备运行阻力增大,需频繁停机清理,影响生产效率的问题

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Abstract

The utility model discloses an alkyl ammonium modified bentonite thickening agent synthesis process tail gas purification recovery equipment, including processing box, the processing box top one end is penetrated and is welded with the air inlet, the processing box top is provided with rotatable cam, the cam is rotated through tail gas drive, the processing box bottom is provided with the first filter screen of vibration, the processing box top is provided with the shower nozzle for spraying, the processing box one end is provided with the collection cylinder for the collection of impurity and is used for the air outlet of air outlet cylinder, compared with prior art, the beneficial effects of the utility model, through water pump will handle the inside absorption liquid of box and spray through the shower nozzle, and the tail gas is fully contacted, and the volatile organic compounds in the tail gas and unreacted raw materials are absorbed, then filter through the first filter screen, and finally the activated carbon plate in the air outlet cylinder further adsorbs the residual harmful substance, three -stage purification synergistic effect, ensure that the tail gas purification is thorough, satisfies environmental protection emission standard.
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Description

Technical Field

[0001] This utility model relates to the field of exhaust gas purification and recovery technology, specifically to an exhaust gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener. Background Technology

[0002] The synthesis of alkylammonium modified bentonite thickeners generates exhaust gas containing dust, volatile organic compounds and unreacted raw materials. Direct emission of this gas will cause air pollution, and failure to recover the useful components in the exhaust gas will also lead to resource waste. Therefore, exhaust gas purification and recovery devices are needed to treat the exhaust gas.

[0003] While existing exhaust gas purification and recovery devices in daily life meet users' needs to a certain extent, they still have certain shortcomings during use. Specific problems are as follows: using a single filtration or spraying method, single filtration can only remove dust and cannot effectively treat VOCs; single spraying has poor dust adsorption effect and is prone to insufficient contact between the spray liquid and the exhaust gas, resulting in the exhaust gas still not meeting standards after purification; and the filter components are prone to clogging. Traditional filter structures lack vibration cleaning function, and dust easily accumulates and clogs the filter screen, leading to increased equipment operating resistance and the need for frequent shutdowns for cleaning, which affects production efficiency. Based on this, this utility model designs an exhaust gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener to solve the above problems. Utility Model Content

[0004] This invention provides a tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, which can effectively solve the problems mentioned in the background art, such as using a single filtration or spraying method. Single filtration can only remove dust and cannot effectively treat VOCs. Single spraying has poor dust adsorption effect and is prone to insufficient contact between the spray liquid and the tail gas, resulting in the tail gas still not meeting the standards after purification. In addition, the filter components are prone to clogging. Traditional filter structures do not have a vibration dust removal function, and dust is prone to accumulate and clog the filter screen, which increases the operating resistance of the equipment, requires frequent shutdowns for cleaning, and affects production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, comprising a treatment box, an air inlet welded through one end of the top of the treatment box, a rotatable cam provided on the top of the treatment box, the cam being driven to rotate by the tail gas, and a vibrating first filter screen provided at the bottom of the treatment box, the first filter screen being vibrated by the rotation of the cam. The top of the treatment box is equipped with a spray nozzle for spraying, and one end of the treatment box is equipped with a collection cylinder for collecting impurities and an air outlet cylinder for venting air. The air outlet cylinder is equipped with an activated carbon plate, and the bottom of the collection cylinder is equipped with a return cylinder and a return pipe for reflux.

[0006] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein a rotating shaft is rotatably connected to one end of the top of the treatment box, a rotating blade is fixedly sleeved on the outer side of one end of the rotating shaft, and cams are fixedly sleeved on both ends of the outer side of the rotating shaft. Spring telescopic columns are installed on both sides of the top of the treatment box by screws, and mounting rods are installed on the bottom of the spring telescopic columns by screws. The bottoms of the two mounting rods are connected by a first filter screen.

[0007] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein the first filter screen is inclined and the outer side of the cam is in contact with the end face of the mounting rod.

[0008] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein the rotating blade is located at one end of the air inlet.

[0009] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein a water pump is fixedly connected to one end of the bottom of the treatment tank, a water outlet pipe is fixedly connected to the water outlet end of the water pump, a main water outlet pipe is fixedly connected to the top end of the water outlet pipe, a nozzle is threadedly connected to the bottom of the main water outlet pipe, and the water outlet pipe is fixedly installed inside the treatment tank.

[0010] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein a collection cylinder is installed on one side of the treatment tank by screws, an outlet cylinder is installed on one end of the collection cylinder by screws, an installation plate is installed on the top of the outlet cylinder by screws, and activated carbon plates are evenly installed on the bottom of the installation plate by screws.

[0011] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein a second filter screen is installed at the bottom of the collection cylinder by screws, a return cylinder is installed at the bottom of the second filter screen by screws, a return pipe is fixedly connected to the bottom of the return cylinder, and one end of the return pipe is fixedly connected to one end of the treatment box.

[0012] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein the activated carbon plate is located inside the gas outlet cylinder and is located outside one end of the first filter screen.

[0013] A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, preferably wherein a rotating plate is hinged to one end of the bottom of the collection cylinder, and the bottom surface of the rotating plate is in contact with the top surface of the second filter screen.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The structure of this utility model is scientific and reasonable, and it is safe and convenient to use: The absorbent liquid in the treatment tank is sprayed through the nozzle by the water pump, which fully contacts the exhaust gas and absorbs the volatile organic compounds and unreacted raw materials in the exhaust gas. Then it is filtered through the first filter screen, and finally the activated carbon plate in the exhaust pipe further adsorbs the residual harmful substances. The three-stage purification works together to ensure that the exhaust gas is thoroughly purified and meets the environmental emission standards. After spray absorption, the absorbent liquid carrying unreacted raw materials flows into the bottom of the treatment tank after being filtered through the first and second filters. It is then returned to the treatment tank for recycling through the return cylinder and return pipe, realizing the recovery and reuse of the absorbent liquid and unreacted raw materials. At the same time, the impurities intercepted by the first filter can be collected through the collection cylinder to avoid the waste of useful components, greatly improve the resource recycling rate, and reduce production costs. During the first filter screen filtration process, the vibration of the first filter screen can promptly shake off the impurities accumulated on the screen, preventing clogging; it eliminates the need for frequent shutdowns for cleaning, ensuring continuous and stable operation of the equipment and improving production efficiency. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] In the attached diagram: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the water pump installation structure of this utility model; Figure 3 This is a schematic diagram of the first filter screen installation structure of this utility model; Figure 4 This is a schematic diagram of the reflux cylinder installation structure of this utility model; The following are the labels in the diagram: 1. Treatment box; 2. Air inlet; 3. Rotating shaft; 4. Rotating blade; 5. Cam; 6. Spring telescopic column; 7. Mounting rod; 8. First filter screen; 9. Water pump; 10. Water outlet pipe; 11. Main water outlet pipe; 12. Nozzle; 13. Collection cylinder; 14. Air outlet pipe; 15. Mounting plate; 16. Activated carbon plate; 17. Second filter screen; 18. Return cylinder; 19. Return pipe; 20. Box door. Detailed Implementation

[0017] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0018] Example: Figure 1-4As shown, this utility model provides a technical solution: a tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, including a treatment box 1. An air inlet 2 is welded through one end of the top of the treatment box 1. A rotating shaft 3 is rotatably connected to one end of the top of the treatment box 1. A rotating blade 4 is fixedly sleeved on the outer side of one end of the rotating shaft 3. Cams 5 are fixedly sleeved on both ends of the outer side of the rotating shaft 3. Spring telescopic columns 6 are installed on both sides of the top of the treatment box 1 by screws. An installation rod 7 is installed at the bottom of the spring telescopic column 6 by screws. The bottoms of the two installation rods 7 are connected by a first filter screen 8. The first filter screen 8 is inclined, and the outer side of the cam 5 is in contact with the end face of the mounting rod 7, which facilitates the reciprocating movement of the mounting rod 7, causing the first filter screen 8 to vibrate, and also facilitates the guidance of impurities, allowing the impurities to enter the collection cylinder 13.

[0019] The rotating blade 4 is located at one end of the air inlet 2, which facilitates driving the rotating blade 4 to rotate, thereby enabling the rotating shaft 3 to rotate.

[0020] A water pump 9 is fixedly connected to one end of the bottom of the treatment box 1. A water outlet pipe 10 is fixedly connected to the water outlet end of the water pump 9. A main water outlet pipe 11 is fixedly connected to one end of the top of the water outlet pipe 10. A nozzle 12 is threadedly connected to the bottom of the main water outlet pipe 11. The water outlet pipe 10 is fixedly installed inside the treatment box 1. A collection cylinder 13 is installed on one side of the treatment box 1 by screws. An air outlet cylinder 14 is installed on one end of the collection cylinder 13 by screws. An installation plate 15 is installed on the top of the air outlet cylinder 14 by screws. Activated carbon plates 16 are evenly installed on the bottom of the installation plate 15 by screws. A second filter screen 17 is installed at the bottom of the collection cylinder 13 by screws. A return cylinder 18 is installed at the bottom of the second filter screen 17 by screws. A return pipe 19 is fixedly connected to the bottom of the return cylinder 18. One end of the return pipe 19 is fixedly connected to one end of the processing box 1. A door 20 is hinged to one end of the processing box 1.

[0021] The activated carbon plate 16 is located inside the gas outlet 14 and outside one end of the first filter screen 8, which facilitates the collection of impurities and the purification of exhaust gas.

[0022] A rotating plate is hinged to one end of the bottom of the collecting cylinder 13. The bottom surface of the rotating plate is in contact with the top surface of the second filter screen 17, which facilitates the cleaning of impurities on the top surface of the second filter screen 17.

[0023] Open the door 20 of the treatment box 1, add sufficient tail gas absorption liquid into the treatment box 1, close the door 20, and introduce the tail gas generated during the synthesis of alkyl ammonium modified bentonite thickener into the treatment box 1 through the air inlet 2. Start the water pump 9, and the water pump 9 delivers the absorption liquid in the treatment box 1 to the main water outlet pipe 11 through the water outlet pipe 10. Then, the spray nozzle 12 at the bottom of the main water outlet pipe 11 sprays the liquid evenly into the treatment box 1 to form a spray area, so that the absorption liquid and the tail gas come into contact with each other. The volatile organic compounds and unreacted alkyl ammonium and other raw materials in the tail gas are adsorbed by the absorption liquid, and the purification is completed. The absorption liquid carries the adsorbed components and dust downwards. When the exhaust gas flows, it drives the rotating blade 4 to rotate. The rotation of the rotating blade 4 drives the rotating shaft 3 and the outer cam 5 to rotate synchronously. During the rotation of the cam 5, it pushes the mounting rod 7 to move downward, and the spring telescopic column 6 is compressed. After the cam 5 rotates away from the mounting rod 7, the mounting rod 7 moves upward under the reset action of the spring telescopic column 6, causing the first filter screen 8 to vibrate back and forth. When the exhaust gas combined with the absorbent passes through the inclined first filter screen 8, the dust and impurities are intercepted. The vibrating first filter screen 8 shakes off the dust, and the dust slides down the inclined surface of the first filter screen 8 into the collection cylinder 13.

[0024] Impurities and part of the absorbent entering the collection cylinder 13 are filtered through the second filter screen 17 to remove dust and impurities. The filtered absorbent flows into the return cylinder 18 and then back to the treatment box 1 through the return pipe 19, realizing the recycling of absorbent and the recovery of useful components. The exhaust gas absorbed by spraying enters the exhaust cylinder 14. The activated carbon plate 16 in the exhaust cylinder 14 adsorbs the trace harmful substances remaining in the exhaust gas, completing a second purification. The purified exhaust gas is discharged from the exhaust cylinder 14.

[0025] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tail gas purification and recovery device for the synthesis process of alkylammonium modified bentonite thickener, comprising a treatment tank (1), characterized in that: The processing box (1) has an air inlet (2) welded through one end of its top. The processing box (1) is equipped with a rotatable cam (5) on its top. The cam (5) is driven to rotate by exhaust gas. The processing box (1) is equipped with a vibrating first filter screen (8) at its bottom. The first filter screen (8) is vibrated by the rotation of the cam (5). The top of the treatment box (1) is provided with a spray nozzle (12) for spraying. One end of the treatment box (1) is provided with a collection cylinder (13) for collecting impurities and an air outlet cylinder (14) for venting air. An activated carbon plate (16) is provided inside the air outlet cylinder (14). The bottom of the collection cylinder (13) is provided with a return cylinder (18) and a return pipe (19) for reflux.

2. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 1, characterized in that, The top end of the processing box (1) is rotatably connected to a rotating shaft (3). A rotating blade (4) is fixedly sleeved on the outer side of one end of the rotating shaft (3). Cams (5) are fixedly sleeved on both ends of the outer side of the rotating shaft (3). Spring telescopic columns (6) are installed on both sides of the top of the processing box (1) by screws. An installation rod (7) is installed on the bottom of the spring telescopic column (6) by screws. The bottoms of the two installation rods (7) are connected by a first filter screen (8).

3. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 2, characterized in that, The first filter screen (8) is inclined, and the outer side of the cam (5) is in contact with the end face of the mounting rod (7).

4. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 2, characterized in that, The rotating blade (4) is located at one end of the air inlet (2).

5. The alkylammonium modified bentonite thickener synthesis process off gas purification and recovery apparatus according to claim 1, characterized in that, A water pump (9) is fixedly connected to one end of the bottom of the treatment tank (1). A water outlet pipe (10) is fixedly connected to the water outlet end of the water pump (9). A main water outlet pipe (11) is fixedly connected to one end of the top of the water outlet pipe (10). A nozzle (12) is threadedly connected to the bottom of the main water outlet pipe (11). The water outlet pipe (10) is fixedly installed inside the treatment tank (1).

6. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 1, characterized in that, A collection cylinder (13) is installed on one side of the treatment box (1) by screws. An air outlet cylinder (14) is installed on one end of the collection cylinder (13) by screws. An installation plate (15) is installed on the top of the air outlet cylinder (14) by screws. Activated carbon plates (16) are evenly installed on the bottom of the installation plate (15) by screws.

7. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 6, characterized in that, The bottom of the collection cylinder (13) is fitted with a second filter screen (17) by screws. The bottom of the second filter screen (17) is fitted with a return cylinder (18) by screws. The bottom of the return cylinder (18) is fixedly connected with a return pipe (19). One end of the return pipe (19) is fixedly connected to one end of the processing box (1).

8. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 7, characterized in that, The activated carbon plate (16) is located inside the air outlet (14) and is located on the outside of one end of the first filter screen (8).

9. The tail gas purification and recovery equipment for the synthesis process of alkylammonium modified bentonite thickener according to claim 7, characterized in that, A rotating plate is hinged to one end of the bottom of the collecting cylinder (13), and the bottom surface of the rotating plate is in contact with the top surface of the second filter screen (17).