High-efficiency mixing device for fatty acid methyl ester production

CN224736109UActive Publication Date: 2026-09-11HUNAN OUDE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202521829662.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-09-11
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种脂肪酸甲酯生产用高效混合装置,解决了部分原料粘附在侧壁上,出现混合不均匀甚至浪费原料的问题

Benefits of technology

1、本实用新型通过进料口输入需要混合的原料,混合电机转动带动转动轴转动继而带动搅拌叶对外壳体内的原料进行混合作业,调节单元与刮除单元的设置能够对外壳体内壁粘附的原料进行刮除,刮除之后能够与外壳体内已有的原料进行混合,保证混合的均匀性,并且保证原料均可以得到充分利用。

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Abstract

The utility model provides a kind of high-efficiency mixing device for fatty acid methyl ester production, it is related to chemical mixing equipment related technical field, the device includes shell body, upper cover is provided on shell body, the lower end of shell body is provided with base, mixing motor is provided on upper cover, the output end of mixing motor is fixedly connected with rotating shaft, the lower end of rotating shaft is rotatably connected with base, the outside of rotating shaft is equipped with sleeve, sleeve is connected with rotating shaft by adjusting unit, the side of sleeve is fixedly connected with the stirring blade of multiple groups of circumferential array distribution, scraping unit for scraping side wall is provided on stirring blade, the scheme guarantees the uniformity of mixing, and it is guaranteed that raw material can be fully utilized, and practicality is strong.
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Description

Technical Field

[0001] This utility model relates to the technical field of chemical mixing equipment, and in particular to a high-efficiency mixing device for the production of fatty acid methyl esters. Background Technology

[0002] Fatty acid methyl esters are an important chemical product widely used in biodiesel, cosmetics, food additives and other fields. When processing fatty acid methyl esters, they need to be stirred to ensure that the various components are mixed more evenly.

[0003] Currently, fatty acid methyl esters are typically processed by stirring in a reaction vessel. Different reactants are added to the reaction vessel and then mixed by stirring. During the mixing process, because different components need to be mixed, some of the ingredients have strong adhesion and will stick to the side walls. This results in uneven mixing or even waste of ingredients.

[0004] Based on this, a high-efficiency mixing device for the production of fatty acid methyl esters is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency mixing device for the production of fatty acid methyl esters, which solves the problem of some raw materials adhering to the side wall, resulting in uneven mixing or even waste of raw materials.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A high-efficiency mixing device for the production of fatty acid methyl esters includes an outer shell with a top cover and a base at the lower end of the outer shell. A mixing motor and a feed inlet are mounted on the top cover. A rotating shaft is fixedly connected to the output end of the mixing motor, and the lower end of the rotating shaft is rotatably connected to the base. A sleeve is fitted around the outside of the rotating shaft and is connected to the rotating shaft via an adjustment unit. Multiple sets of circumferentially arrayed stirring blades are fixedly connected to the side of the sleeve, and the stirring blades are equipped with scraping units for scraping the sidewalls.

[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions: In one alternative: a guide protrusion is provided on the outer side of the rotating shaft, the sleeve is fitted on the outer side of the guide protrusion, and the stirring blade is provided with a plurality of arrayed flow holes.

[0008] In one alternative: the adjusting unit includes a first connecting plate fixedly connected to the sleeve, the rotating shaft passing through the first connecting plate, a first connecting ring provided at the lower end of the upper cover, a first annular snap-fit ​​protrusion fixedly connected at the upper end of the first connecting ring, a first annular snap-fit ​​groove provided on the upper cover that mates with the first annular snap-fit ​​protrusion, and the first connecting ring and the first connecting plate being connected by a first spring for providing elasticity.

[0009] In one alternative: the upper end of the first connecting plate is fixedly connected to a plurality of first connecting rods arranged in a circular array, the lower end of the upper cover is fixedly connected to a first hemispherical protrusion, and the upper end of the first connecting rod is provided with a first curved surface that mates with the first hemispherical protrusion.

[0010] In one alternative embodiment: the scraping unit includes a movable block disposed within the stirring blade, a scraper fixedly connected to the side of the movable block, a movable rod fixedly connected to the inward side of the movable block, symmetrically arranged guide grooves formed within the stirring blade, a guide rod fixedly connected within the guide grooves, symmetrically arranged guide plates fixedly connected to the side wall of the movable rod, the guide rod passing through the guide plate, and the side of the guide plate being connected to the side wall of the guide groove via a second spring for providing elasticity.

[0011] In one alternative embodiment: the lower end of the upper cover is provided with a second connecting ring, the upper end of the second connecting ring is fixedly connected with a second annular snap-fit ​​protrusion, the upper cover is provided with a second annular snap-fit ​​groove that mates with the second annular snap-fit ​​protrusion, the lower end of the second connecting ring is fixedly connected with a plurality of second connecting rods arranged in a circumferential array, each of the second connecting rods passing through each set of stirring blades, the side of the second connecting rod is fixedly connected with a plurality of sets of second hemispherical protrusions, and the end of the moving rod is provided with a second curved surface that mates with the second hemispherical protrusions.

[0012] In one alternative: the base is provided with a plurality of circumferentially arranged elastic balls, a rotating rod is fixedly connected to the side of the rotating shaft, an air passage is provided inside the base to cooperate with the elastic balls, a one-way air outlet valve is also provided on the base, the one-way air outlet valve is connected to the elastic balls through the air passage, and a one-way air inlet valve is also provided on the base.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model inputs the raw materials to be mixed through the feed inlet. The rotation of the mixing motor drives the rotating shaft to rotate, which in turn drives the stirring blade to mix the raw materials in the outer shell. The setting of the adjustment unit and the scraping unit can scrape off the raw materials adhering to the inner wall of the outer shell. After scraping, it can be mixed with the raw materials already in the outer shell, ensuring the uniformity of the mixture and ensuring that the raw materials can be fully utilized.

[0014] 2. By setting up a scraping unit, this utility model can scrape off the raw materials adhering to the inner wall of the outer shell, ensuring the uniformity of the raw material mixing and ensuring that the raw materials are utilized more fully. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the internal overall structure of the present invention. Figure 1 .

[0017] Figure 3 for Figure 2 A magnified structural diagram of point A in the middle.

[0018] Figure 4 This is a cross-sectional view of the elastic ball, air passage, and one-way air valve connected in this utility model.

[0019] Figure 5 This is a schematic diagram of the internal overall structure of the present invention. Figure 2 .

[0020] Figure 6 for Figure 5 A magnified structural diagram at point B in the middle.

[0021] Figure 7 This is a cross-sectional view of the connection between the first connecting ring, the second connecting ring, and the upper cover in this utility model.

[0022] Figure 8 This is a cross-sectional view of the scraping unit in this utility model.

[0023] Figure reference numerals: 1. Outer shell; 2. Top cover; 3. Base; 4. Mixing motor; 5. Feed inlet; 6. Rotating shaft; 7. Sleeve; 8. Stirring blade; 9. Guide protrusion; 10. Flow hole; 11. First connecting plate; 12. First connecting ring; 13. First annular snap-fit ​​protrusion; 14. First annular snap-fit ​​groove; 15. First spring; 16. First connecting rod; 17. First hemispherical protrusion; 18. First curved surface; 9. Moving block; 20. Scraper; 21. Moving rod; 22. Guide groove; 23. Guide rod; 24. Guide plate; 25. Second spring; 26. Second connecting ring; 27. Second annular snap-fit ​​protrusion; 28. Second annular snap-fit ​​groove; 29. ​​Second connecting rod; 30. Second hemispherical protrusion; 31. Second curved surface; 32. Elastic ball; 33. Rotating rod; 34. Air passage; 35. One-way exhaust valve; 36. One-way intake valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1-8 As shown in the figure, this utility model embodiment provides a high-efficiency mixing device for the production of fatty acid methyl esters, including an outer shell 1, an upper cover 2 on the outer shell 1, a base 3 at the lower end of the outer shell 1, a mixing motor 4 on the upper cover 2, a feed inlet 5 on the upper cover 2, a rotating shaft 6 fixedly connected to the output end of the mixing motor 4, the lower end of the rotating shaft 6 being rotatably connected to the base 3, a sleeve 7 sleeved on the outer side of the rotating shaft 6, the sleeve 7 being connected to the rotating shaft 6 through an adjustment unit, and multiple sets of circumferentially arrayed stirring blades 8 fixedly connected to the side of the sleeve 7, the stirring blades 8 being provided with a scraping unit for scraping the sidewalls.

[0026] The outer side of the rotating shaft 6 is provided with a guide protrusion 9, the sleeve 7 is sleeved on the outer side of the guide protrusion 9, and the stirring blade 8 is provided with a plurality of arrayed flow holes 10.

[0027] In actual use, the raw materials to be mixed are input through the feed inlet 5. The mixing motor 4 rotates, which drives the rotating shaft 6 to rotate, which in turn drives the stirring blade 8 to mix the raw materials in the outer shell 1. The adjustment unit and the scraping unit can scrape off the raw materials adhering to the inner wall of the outer shell 1. After scraping, they can be mixed with the raw materials already in the outer shell 1 to ensure the uniformity of mixing and to ensure that the raw materials can be fully utilized.

[0028] Combination Figure 6 , Figure 7 and Figure 8 The adjusting unit includes a first connecting plate 11 fixedly connected to the sleeve 7, the rotating shaft 6 passing through the first connecting plate 11, a first connecting ring 12 at the lower end of the upper cover 2, a first annular snap-fit ​​protrusion 13 fixedly connected to the upper end of the first connecting ring 12, a first annular snap-fit ​​groove 14 that mates with the first annular snap-fit ​​protrusion 13 on the upper cover 2, and the first connecting ring 12 and the first connecting plate 11 are connected by a first spring 15 for providing elasticity.

[0029] The upper end of the first connecting plate 11 is fixedly connected to a plurality of first connecting rods 16 arranged in a circular array, the lower end of the upper cover 2 is fixedly connected to a first hemispherical protrusion 17, and the upper end of the first connecting rod 16 is provided with a first curved surface 18 that cooperates with the first hemispherical protrusion 17.

[0030] When the aforementioned adjustment unit is actually in use, when the rotating shaft 6 rotates, the first connecting rod 16 connected to the first connecting plate 11 also rotates. When the first connecting rod 16 rotates to contact the first hemispherical protrusion 17, it stretches the first spring 15 and drives the sleeve 7 to move downward. When the first connecting rod 16 disengages from the first hemispherical protrusion 17, the sleeve 7 returns to its original position under the elastic force of the first spring 15, which can drive the sleeve 7 to move in the up and down direction.

[0031] The scraping unit includes a movable block 19 disposed within the stirring blade 8. A scraper 20 is fixedly connected to the side of the movable block 19. A movable rod 21 is fixedly connected to the inward side of the movable block 19. A symmetrically arranged guide groove 22 is provided inside the stirring blade 8. A guide rod 23 is fixedly connected inside the guide groove 22. A symmetrically arranged guide plate 24 is fixedly connected to the side wall of the movable rod 21. The guide rod 23 passes through the guide plate 24. The side of the guide plate 24 is connected to the side wall of the guide groove 22 through a second spring 25 for providing elasticity.

[0032] The lower end of the upper cover 2 is provided with a second connecting ring 26, and the upper end of the second connecting ring 26 is fixedly connected with a second annular snap-fit ​​protrusion 27. The upper cover 2 is provided with a second annular snap-fit ​​groove 28 that cooperates with the second annular snap-fit ​​protrusion 27. The lower end of the second connecting ring 26 is fixedly connected with a plurality of second connecting rods 29 arranged in a circumferential array. Each second connecting rod 29 passes through each set of stirring blades 8. The side of the second connecting rod 29 is fixedly connected with a plurality of sets of second hemispherical protrusions 30. The end of the moving rod 21 is provided with a second curved surface 31 that cooperates with the second hemispherical protrusions 30.

[0033] When the above-mentioned scraping unit is actually used, when the sleeve 7 moves up and down, it drives the stirring blade 8 to move up and down as well. The second connecting rod 29 and the second hemispherical protrusion 30 set on it will not move up and down. When the guide rod 23 contacts the second hemispherical protrusion 30, it compresses the second spring 25 and drives the moving block 19 and the scraper 20 to extend out of the stirring blade 8 to scrape the raw material on the inner wall of the outer shell 1. When the guide rod 23 disengages from the second hemispherical protrusion 30, under the elastic force of the second spring 25, the scraper 20 returns to its original position, waiting for the next scraping operation on the inner wall of the outer shell 1.

[0034] Combination Figure 3 and Figure 4 The base 3 is provided with a plurality of circumferentially arranged elastic balls 32. A rotating rod 33 is fixedly connected to the side of the rotating shaft 6. An air passage 34 that cooperates with the elastic balls 32 is provided inside the base 3. A one-way air outlet valve 35 is also provided on the base 3. The one-way air outlet valve 35 is connected to the elastic balls 32 through the air passage 34. A one-way air inlet valve 36 is also provided on the base.

[0035] When the rotating shaft 6 rotates, it drives the rotating rod 33 to rotate. The rotating rod 33 compresses the elastic ball 32 and outputs gas through the air passage 34 and the one-way air outlet valve 35. The gas turns into bubbles in the raw material, causing the raw material to surge, which can improve the mixing efficiency and make the raw material more uniformly mixed. When the elastic ball 32 returns to its original shape, air is introduced through the one-way air inlet valve 36.

[0036] In summary, the working principle of this utility model is as follows: Raw materials to be mixed are input through the feed inlet 5. The mixing motor 4 rotates, driving the rotating shaft 6 to rotate, which in turn drives the stirring blade 8 to mix the raw materials inside the outer shell 1. The adjustment unit and scraping unit can scrape off the raw materials adhering to the inner wall of the outer shell 1. After scraping, the raw materials can be mixed with the existing raw materials inside the outer shell 1, ensuring uniform mixing and full utilization of the raw materials. When the rotating shaft 6 rotates, the first connecting rod 16 connected to the first connecting plate 11 also rotates. When the first connecting rod 16 rotates to contact the first hemispherical protrusion 17, it stretches the first spring 15 and drives the sleeve 7 downward. When the first connecting rod 16 disengages from the first hemispherical protrusion 17, under the elastic force of the first spring 15, the sleeve 7 returns to its original position, enabling the sleeve 7 to move up and down. The sleeve 7 moves up and down, causing the stirring blade 8 to move up and down as well. The second connecting rod 29 and the second hemispherical protrusion 30 on it do not move up and down. When the moving rod 21 contacts the second hemispherical protrusion 30, it compresses the second spring 25 and causes the moving block 19 and the scraper 20 to extend out of the stirring blade 8 to scrape the raw material on the inner wall of the outer shell 1. When the moving rod 21 disengages from the second hemispherical protrusion 30, the scraper 20 returns to its original position under the elastic force of the second spring 25, waiting for the next scraping operation on the inner wall of the outer shell 1. When the rotating shaft 6 rotates, it causes the rotating rod 33 to rotate. The rotating rod 33 compresses the elastic ball 32 and outputs gas through the air passage 34 and the one-way air outlet valve 35. The gas turns into bubbles in the raw material, causing the raw material to surge, which can improve the mixing efficiency and make the raw material mixed more evenly.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency mixing device for the production of fatty acid methyl esters, comprising an outer shell (1), characterized in that: The outer shell (1) is provided with a top cover (2), the lower end of the outer shell (1) is provided with a base (3), the top cover (2) is provided with a mixing motor (4), the top cover (2) is provided with a feed port (5), the output end of the mixing motor (4) is fixedly connected to a rotating shaft (6), the lower end of the rotating shaft (6) is rotatably connected to the base (3), a sleeve (7) is sleeved on the outside of the rotating shaft (6), the sleeve (7) is connected to the rotating shaft (6) through an adjustment unit, and multiple sets of circumferentially arrayed stirring blades (8) are fixedly connected to the side of the sleeve (7), and a scraping unit for scraping the side wall is provided on the stirring blades (8).

2. The high-efficiency mixing device for fatty acid methyl ester production according to claim 1, characterized in that, The outer side of the rotating shaft (6) is provided with a guide protrusion (9), the sleeve (7) is sleeved on the outer side of the guide protrusion (9), and the stirring blade (8) is provided with a plurality of arrayed flow holes (10).

3. The high-efficiency mixing device for fatty acid methyl ester production according to claim 2, characterized in that, The adjustment unit includes a first connecting plate (11) fixedly connected to the sleeve (7), the rotating shaft (6) passes through the first connecting plate (11), the lower end of the upper cover (2) is provided with a first connecting ring (12), the upper end of the first connecting ring (12) is fixedly connected with a first annular snap-fit ​​protrusion (13), the upper cover (2) is provided with a first annular snap-fit ​​groove (14) that cooperates with the first annular snap-fit ​​protrusion (13), and the first connecting ring (12) and the first connecting plate (11) are connected by a first spring (15) for providing elastic force.

4. The high-efficiency mixing device for fatty acid methyl ester production according to claim 3, characterized in that, The upper end of the first connecting plate (11) is fixedly connected with a plurality of first connecting rods (16) arranged in a circular array, and the lower end of the upper cover (2) is fixedly connected with a first hemispherical protrusion (17). The upper end of the first connecting rod (16) is provided with a first curved surface (18) that cooperates with the first hemispherical protrusion (17).

5. The high-efficiency mixing device for fatty acid methyl ester production according to claim 1, characterized in that, The scraping unit includes a movable block (19) disposed inside the stirring blade (8). A scraper (20) is fixedly connected to the side of the movable block (19). A movable rod (21) is fixedly connected to the inward side of the movable block (19). A symmetrically arranged guide groove (22) is opened inside the stirring blade (8). A guide rod (23) is fixedly connected inside the guide groove (22). A symmetrically arranged guide plate (24) is fixedly connected to the side wall of the movable rod (21). The guide rod (23) passes through the guide plate (24). The side of the guide plate (24) is connected to the side wall of the guide groove (22) through a second spring (25) for providing elasticity.

6. The high-efficiency mixing device for fatty acid methyl ester production according to claim 5, characterized in that, The lower end of the upper cover (2) is provided with a second connecting ring (26), the upper end of the second connecting ring (26) is fixedly connected with a second annular snap-fit ​​protrusion (27), the upper cover (2) is provided with a second annular snap-fit ​​groove (28) that cooperates with the second annular snap-fit ​​protrusion (27), the lower end of the second connecting ring (26) is fixedly connected with a plurality of second connecting rods (29) distributed in a circular array, each of the second connecting rods (29) passes through each set of stirring blades (8), the side of the second connecting rod (29) is fixedly connected with a plurality of sets of second hemispherical protrusions (30), and the end of the moving rod (21) is provided with a second curved surface (31) that cooperates with the second hemispherical protrusion (30).

7. The high-efficiency mixing device for fatty acid methyl ester production according to claim 1, characterized in that, The base (3) is provided with a plurality of elastic balls (32) arranged in a circular array. A rotating rod (33) is fixedly connected to the side of the rotating shaft (6). An air passage (34) that cooperates with the elastic balls (32) is provided inside the base (3). A one-way air outlet valve (35) is also provided on the base (3). The one-way air outlet valve (35) is connected to the elastic balls (32) through the air passage (34). A one-way air inlet valve (36) is also provided on the base (3).