Colloidal material mixing system

Abstract

This utility model relates to the field of gelatinous material mixing technology, and provides a gelatinous material mixing system, including: an upper tank; a lower support bolted to the lower side of the upper tank; a top cover snapped onto the top surface of the upper tank; an installation assembly snapped between the upper tank and the top cover, the installation assembly being used for tool-less removal of the top cover; a discharge assembly mounted on the lower support, the discharge assembly being used for uniform material conveying; and a stirring assembly mounted on the top cover, the stirring assembly being used for rapid material stirring. The gelatinous material mixing system provided by this solution improves the ease of operation and maintenance through the tool-less removal design of the top cover. The fan blades and scrapers of the stirring assembly work together to prevent material from adhering to the walls and clumping. The spiral blades of the discharge assembly and the electronic control valve achieve continuous and stable conveying, effectively solving the problems of cumbersome operation, uneven mixing, and unstable material conveying in existing devices, thereby improving production efficiency and automation level.

Description

Technical Field

[0001] This utility model belongs to the field of gelatinous material mixing technology, and particularly relates to a gelatinous material mixing system. Background Technology

[0002] Mixing of viscous materials refers to the process of physically dispersing and mixing materials with viscous or gel-like properties through mechanical or fluid action. This process can utilize methods such as stirring, circulation, vibration, or pumping to ensure uniform internal composition of the materials and improve subsequent processing, coating, or bonding performance. It is commonly used in the production of coatings, adhesives, food, and chemical products.

[0003] However, existing mixing systems for colloidal materials often suffer from inconvenient operation and difficult maintenance. Most top covers require tools to disassemble, and cleaning and maintenance are time-consuming and labor-intensive. At the same time, the mixing structure and discharge conveying device are relatively simple, making it easy for materials to adhere to the walls or clump together, resulting in insufficient mixing uniformity and unstable flow or blockage. This leads to low production efficiency, large material waste, and difficulty in meeting the needs of continuous, efficient and stable production. Utility Model Content

[0004] This utility model provides a mixing system for colloidal materials, aiming to solve the problems of existing detection devices for mixing colloidal materials, which are usually inconvenient to operate and difficult to maintain. Most of the top covers rely on tools for disassembly, and cleaning and maintenance are time-consuming and labor-intensive. At the same time, the mixing structure and discharge conveying device are relatively simple, and the materials are prone to adhering to the wall or agglomerating, resulting in insufficient mixing uniformity, unstable flow or blockage, leading to low production efficiency, large material waste, and difficulty in meeting the needs of continuous, efficient and stable production.

[0005] This utility model is implemented as follows: a gel-like material mixing system includes: an upper tank; a lower support bolted to the lower side of the upper tank; a top cover snapped onto the top surface of the upper tank; an installation assembly snapped onto the upper tank and the top cover, the installation assembly being used for tool-free disassembly of the top cover; a discharge assembly mounted on the lower support, the discharge assembly being used for uniform material conveying; and a stirring assembly mounted on the top cover, the stirring assembly being used for rapid material stirring.

[0006] Preferably, the installation assembly includes: a fitting groove formed on the outer edge of the top surface of the upper tank, with a hexagonal head fixedly connected to the bottom end of the fitting groove; a sliding groove formed on the fitting side of the top cover, with integrated grooves formed on both side walls of the sliding groove, a spring connected to one side of the integrated groove, and a pointed cone block connected to the other side of the spring.

[0007] Preferably, the fitting side of the top cover fits tightly in the fitting groove, and the hexagonal head is aligned with the sliding groove.

[0008] Preferably, the end of the pointed cone block is connected to the end sidewall of the hexagonal head by a spring to form a sliding friction engagement structure, and the main body of the pointed cone block is slidably fitted into the integrated groove.

[0009] Preferably, the discharge assembly includes: a discharge hopper installed on the bottom side of the lower support, an electronic control valve installed inside the discharge hopper, a conveying pipe threaded to the bottom end of the discharge hopper, a first motor installed on one side end of the conveying pipe, a first rotating rod connected to the output end of the first motor, and a spiral blade installed on the surface of the first rotating rod.

[0010] Preferably, the other side of the spiral blade is in contact with the inner wall of the conveying pipe, and the spiral blade rotates synchronously with the first rotating rod.

[0011] Preferably, the stirring assembly includes: a threaded feed slot formed on one side of the top surface of the top cover; a second motor installed on one side of the top surface of the top cover, the output end of the second motor being connected to a second rotating rod, and the surface of the second rotating rod being equipped with fan blades and scrapers.

[0012] Preferably, one side of the scraper is in contact with the inner wall of the upper tank, and the fan blades are arranged on the inner side of the scraper, and there are four sets of them, which are evenly distributed along the second rotating rod.

[0013] Compared with related technologies, the gelatinous material mixing system provided by this utility model has the following beneficial effects: The device achieves tool-free disassembly and secure fixing of the top cover through the installation components, greatly improving the convenience of operation and maintenance efficiency. It avoids the time-consuming problem caused by the reliance on tools for disassembly in traditional devices. The mixing component uses the coordinated action of fan blades and scrapers to form a uniform circulation flow of viscous materials in the upper tank, effectively preventing materials from adhering to the walls or clumping, and ensuring uniform mixing. The lower discharge component operates synchronously with the spiral blades through an electronically controlled valve to achieve continuous and stable material conveying, avoiding unstable flow or blockage, and ensuring smooth discharge of high-viscosity materials. The overall structure is compact and reasonable, which can significantly improve the level of production automation and efficiency. Attached Figure Description

[0014] Figure 1 This is a side view of the appearance structure of this utility model; Figure 2 This is a cross-sectional exploded side view of the various parts and corresponding components of this utility model. Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This utility model Figure 2 Enlarged structural diagram at point B; Figure 5 This utility model Figure 2 Enlarged structural diagram at point C.

[0015] In the diagram: 1. Upper tank; 2. Lower support; 3. Top cover; 4. Mounting assembly; 401. Fitting groove; 402. Slide groove; 403. Hexagonal head; 404. Integrated groove; 405. Spring; 406. Conical block; 5. Discharge assembly; 501. Discharge hopper; 502. Electronic control valve; 503. Conveying pipe; 504. First motor; 505. First rotating rod; 506. Spiral blade; 6. Mixing assembly; 601. Threaded feed inlet; 602. Second motor; 603. Second rotating rod; 604. Fan blade; 605. Scraper. Detailed Implementation

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0017] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0018] A preferred embodiment of the gelatinous material mixing system provided by this utility model is, for example... Figures 1 to 5 As shown: A gel-like material mixing system includes: an upper tank 1; a lower support 2 bolted to the lower side of the upper tank 1; a top cover 3 snapped onto the top surface of the upper tank 1; an installation assembly 4 snapped between the upper tank 1 and the top cover 3, the installation assembly 4 being used for tool-free disassembly of the top cover 3; a discharge assembly 5 mounted on the lower support 2, the discharge assembly 5 being used for uniform material conveying; and a stirring assembly 6 mounted on the top cover 3, the stirring assembly 6 being used for rapid material stirring.

[0019] In this embodiment, the main body of the device consists of an upper tank 1. Material enters the upper tank 1 through the top threaded feed inlet 601. The top cover 3 is connected to the upper tank 1 without tools via an installation assembly 4. This connection, along with the bolted connection between the upper tank 1 and the lower support 2, facilitates overall device maintenance. The installation assembly 4 utilizes the cooperation of various parts to form a sliding friction engagement structure, enabling the top cover 3 to be reliably fixed or removed without tools. The pointed cone block 406 engages with the sidewall of the hexagonal head 403 via a spring 405, ensuring the top cover 3 remains stable under internal stirring force or material weight. Simultaneously, the stirring assembly 6 installed on the top cover 3 is driven by a second motor 602. The second rotating rod 603 rotates, and the fan blades 604 on the second rotating rod 603 are used to quickly stir the material, so that the material is evenly mixed in the tank. The scraper 605 is in close contact with the inner wall of the upper tank 1 to prevent the material from sticking. At the same time, the material can be continuously added through the threaded feed port 601 during the stirring process to realize semi-continuous or continuous production operation. Finally, the stirred material will enter the lower support 2. The discharge hopper 501 controls the flow of material through the electronic control valve 502. The conveying pipe 503 is connected to the first motor 504 and the first rotating rod 505. The spiral blade 506 is in contact with the inner wall of the conveying pipe 503. The material is uniformly pushed and continuously conveyed by the synchronous rotation of the first rotating rod 505.

[0020] In a further preferred embodiment of the present invention, the mounting component 4 includes: a fitting groove 401 formed on the outer edge of the top surface of the upper tank 1, with a hexagonal head 403 fixedly connected to the bottom end of the fitting groove 401; a sliding groove 402 formed on the fitting side of the top cover 3, with integrated grooves 404 formed on both side walls of the sliding groove 402, a spring 405 connected to one side of the integrated groove 404, and a pointed cone block 406 connected to the other side of the spring 405.

[0021] In this embodiment, the mounting component 4 is located between the upper tank 1 and the top cover 3, playing a key role in reliably fixing the top cover 3 and disassembling it without tools. It is achieved by tightly fitting the upper tank 1 with the outer edge of the top surface of the upper tank 1 with the extended end of the top cover 3. The hexagonal head 403 is aligned and inserted into the sliding groove 402. During the insertion process, the hexagonal head 403 will press the end of the pointed cone 406, thereby causing the pointed cone 406 to slide in the integrated groove 404 against the force of the spring 405. When the hexagonal head 403 is fully embedded in the sliding groove 402, the pointed cone 406 will form a sliding friction engagement structure with the end side wall of the hexagonal head 403 under the action of the spring 405. This ensures that the top cover 3 can still be firmly fixed when subjected to the working force of the stirring component 6 and the weight of the material. At the same time, it is convenient for operators to quickly disassemble or install the top cover 3 without additional tools.

[0022] In a further preferred embodiment of the present invention, the fitting side of the top cover 3 is tightly fitted in the fitting groove 401, and the positions of the hexagonal head 403 and the sliding groove 402 are aligned one-to-one.

[0023] In this embodiment, the fitting groove 401 is used to receive the fitting side of the top cover 3, and the hexagonal head 403 is precisely aligned with the slide groove 402 to achieve stable positioning and guidance of the top cover 3, so that the mounting component 4 can reliably fix and quickly disassemble the top cover 3 without tools.

[0024] In a further preferred embodiment of the present invention, the end of the pointed cone block 406 is connected to the end sidewall of the hexagonal head 403 by a spring 405 to form a sliding friction engagement structure, and the main body of the pointed cone block 406 is slidably fitted into the integrated groove 404.

[0025] In this embodiment, the pointed cone block 406 and the spring 405 form a sliding friction engagement structure. The spring 405 provides a preload force, which makes the pointed cone block 406 in close contact with the end sidewall of the hexagonal head 403, ensuring that the top cover 3 is firmly fixed. At the same time, it can be disassembled without tools, improving the ease of operation and safety of the device.

[0026] In a further preferred embodiment of the present invention, the discharge assembly 5 includes: a discharge hopper 501 installed on the bottom side of the lower support 2, an electronic control valve 502 installed inside the discharge hopper 501, a conveying pipe 503 threadedly connected to the bottom end of the discharge hopper 501, a first motor 504 installed on one side end of the conveying pipe 503, a first rotating rod 505 connected to the output end of the first motor 504, and a spiral blade 506 installed on the surface of the first rotating rod 505.

[0027] In this embodiment, the discharge assembly 5 is installed on the lower support 2 and is the core mechanism for uniformly conveying materials from the upper tank 1 downwards. The discharge hopper 501 receives the uniformly stirred materials in the upper tank 1. The electronic control valve 502 precisely adjusts the material flow rate to achieve quantitative or continuous discharge. The bottom end of the conveying pipe 503 is connected to the first motor 504, which drives the first rotating rod 505 to rotate. The spiral blades 506 on the surface of the rotating rod rotate synchronously against the inner wall of the conveying pipe 503, pushing the materials uniformly along the pipe and ensuring that the conveying process is continuous, stable and unblocked.

[0028] In a further preferred embodiment of the present invention, the other side of the spiral blade 506 is in contact with the inner wall of the conveying pipe 503, and the spiral blade 506 and the first rotating rod 505 rotate synchronously.

[0029] In this embodiment, the spiral blade 506 is installed on the surface of the first rotating rod 505 and closely adheres to the inner wall of the conveying pipe 503. By rotating synchronously with the rotating rod, the material is uniformly propelled along the pipe, achieving continuous and stable conveying, preventing material deposition or deviation, and ensuring the efficient conveying effect of the discharge component 5.

[0030] In a further preferred embodiment of the present invention, the stirring assembly 6 includes: a threaded feed slot 601 opened on one side of the top surface of the top cover 3; a second motor 602 installed on one side of the top surface of the top cover 3, the output end of the second motor 602 being connected to a second rotating rod 603, and a fan blade 604 and a scraper 605 being installed on the surface of the second rotating rod 603.

[0031] In this embodiment, the stirring assembly 6 is installed on the top cover 3 and is a key component for achieving rapid and uniform mixing of materials. The second motor 602 drives the second rotating rod 603 to rotate. The fan blade 604 is located inside the scraper 605. Through high-speed rotation, the materials in the tank generate strong circulation flow, achieving rapid and uniform mixing. The scraper 605 is in close contact with the inner wall of the upper tank 1, which can effectively scrape off the materials attached to the wall, prevent material deposition or agglomeration, and improve mixing efficiency. The threaded feed port 601 can continuously add materials during the mixing process to achieve semi-continuous or continuous production.

[0032] In a further preferred embodiment of the present invention, one side of the scraper 605 is attached to the inner wall of the upper tank 1, and the fan blades 604 are arranged on the inner side of the scraper 605, and there are four sets of them, which are evenly distributed along the second rotating rod 603.

[0033] In this embodiment, the scraper 605 is in close contact with the inner wall of the upper tank 1 to prevent material from adhering to the wall and depositing. The fan blade 604 is located inside the scraper 605 and generates a circulating stirring flow through rotation to achieve uniform mixing of materials, improve stirring efficiency, and ensure the stability of downstream discharge.

[0034] In summary, the device receives materials through the upper tank 1, and the mounting components 4 of the top cover 3 enable tool-free disassembly and secure fixing. The stirring component 6 is driven by the second motor 602 to quickly and evenly stir the materials with the fan blades 604 and scrapers 605, preventing them from adhering to the wall and depositing. The discharge component 5 on the lower support 2 uses the first motor 504 to drive the spiral blades 506 to continuously and stably transport the evenly stirred materials, realizing efficient and automated operation from feeding, mixing to discharging.

[0035] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0036] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A mixing system for gelatinous materials, characterized in that, include: Upper tank (1); The lower support (2) is bolted to the lower side of the upper tank body (1); The top cover (3) is snapped onto the top surface of the upper tank body (1); A mounting assembly (4) is engaged between the upper tank body (1) and the top cover (3), the mounting assembly (4) being used for tool-free removal of the top cover (3); The discharge assembly (5) is mounted on the lower support (2) and is used for the uniform conveying of materials; A stirring assembly (6) is mounted on the top cover (3), the stirring assembly (6) being used for rapid stirring of materials.

2. The gelatinous material mixing system as described in claim 1, characterized in that, The installation component (4) includes: A fitting groove (401) is formed on the outer edge of the top surface of the upper tank (1), and a hexagonal head (403) is fixedly connected to the bottom end of the fitting groove (401). A sliding groove (402) is provided on the mating side of the top cover (3). An integrated groove (404) is provided on both side walls of the sliding groove (402). A spring (405) is connected to one side of the integrated groove (404), and a pointed cone block (406) is connected to the other side of the spring (405).

3. The gelatinous material mixing system as described in claim 2, characterized in that, The fitting side of the top cover (3) is tightly fitted in the fitting groove (401), and the hexagonal head (403) and the sliding groove (402) are aligned one-to-one.

4. The gelatinous material mixing system as described in claim 2, characterized in that, The end of the pointed cone (406) is connected to the end sidewall of the hexagonal head (403) by a spring (405) to form a sliding friction engagement structure, and the main body of the pointed cone (406) is slidably fitted into the integrated groove (404).

5. The gelatinous material mixing system as described in claim 1, characterized in that, The discharge assembly (5) includes: A discharge hopper (501) is installed on the bottom side of the lower support (2). An electronic control valve (502) is installed inside the discharge hopper (501). A conveying pipe (503) is threaded to the bottom end of the discharge hopper (501). A first motor (504) is installed on one side end of the conveying pipe (503). A first rotating rod (505) is connected to the output end of the first motor (504). A spiral blade (506) is installed on the surface of the first rotating rod (505).

6. The gelatinous material mixing system as described in claim 5, characterized in that, The other side of the spiral blade (506) is in contact with the inner wall of the conveying pipe (503), and the spiral blade (506) rotates synchronously with the first rotating rod (505).

7. The gelatinous material mixing system as described in claim 1, characterized in that, The stirring assembly (6) includes: A threaded feed slot (601) is provided on one side of the top surface of the top cover (3); A second motor (602) is installed on one side of the top surface of the top cover (3). The output end of the second motor (602) is connected to a second rotating rod (603). The surface of the second rotating rod (603) is equipped with a fan blade (604) and a scraper (605).

8. The gelatinous material mixing system as described in claim 7, characterized in that, One side of the scraper (605) is attached to the inner wall of the upper tank (1), and the fan blades (604) are arranged on the inner side of the scraper (605), and there are four sets of them, which are evenly distributed along the second rotating rod (603).

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