Organic fertilizer particle production device with anti-caking function

CN224736232UActive Publication Date: 2026-09-11FUSHUN JIAYUAN BIO ORGANIC FERTILIZER
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Patent Information

Application Number
CN202521925133.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-09-11
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

[0003]现有有机肥颗粒生产设备普遍存在原料混合不均匀、易结块的问题,导致颗粒成型质量差,影响肥效与市场竞争力,部分设备虽设置搅拌装置,但缺乏防结块针对性设计,无法有效破坏原料结块趋势;同时,各生产环节多采用独立驱动系统,存在动力损耗大、部件运转不同步等缺陷,不仅降低生产效率,还增加设备维护成本,鉴于此我们提出一种具有防结块功能的有机肥颗粒生产装置来解决现有的问题

Benefits of technology

[0012]1.有机肥原料投入混合箱后,驱动电机启动,通过同步机构带动搅拌杆在防结块槽内转动,搅拌杆上的搅拌叶片与防结块槽内壁的凸起结构相互配合,对原料进行全方位搅拌,破坏原料结块的可能性,同时,搅拌杆的旋转使得原料不断翻滚、分散,保证混合均匀,为后续加工提供优质原料;

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Abstract

The utility model relates to organic fertilizer production device technical field especially, relates to a kind of organic fertilizer granule production device with anti-caking function.Its technical scheme includes: mounting bracket, drive box, granule extrusion bin, synchronous mechanism and discharging frame, the upper side of mounting bracket is provided with mixing box, anti-caking groove is opened in mixing box inside, stirring rod is movably connected in anti-caking groove, fixedly connected with fixed frame below mounting bracket, granule extrusion bin is fixedly connected with the upper side of fixed frame, and one end below mixing box is located on granule extrusion bin, the side of mounting bracket is fixedly connected with drive box, synchronous mechanism is provided in drive box, synchronous operation of stirring rod, screw conveying rod and cutting tool bit is realized by drive motor with synchronous mechanism, after raw material is input into mixing box, stirring rod and anti-caking groove inner wall protruding structure cooperate stirring, avoid caking and ensure mixing uniform, second screw conveying rod in granule extrusion bin pushes raw material, and it is formed as regular granule by cutting tool head.
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Description

Technical Field

[0001] This utility model relates to the technical field of organic fertilizer production equipment, specifically to an organic fertilizer granule production equipment with anti-caking function. Background Technology

[0002] Organic fertilizer is made from various animal manures through scientific processing and production. Currently, in the production process of organic fertilizer, the collected animal manure such as cow manure and duck manure is first mixed in a certain proportion, then the evenly mixed raw materials are piled up in strips, and a certain amount of bacterial residue and RW bacterial agent are added and stirred for fermentation. However, granular organic fertilizer is widely used because it is easy to store, transport and apply.

[0003] Existing organic fertilizer granule production equipment generally suffers from uneven raw material mixing and easy agglomeration, resulting in poor granule quality, affecting fertilizer efficiency and market competitiveness. Although some equipment is equipped with stirring devices, it lacks a specific anti-agglomeration design and cannot effectively break the agglomeration tendency of raw materials. At the same time, each production stage uses an independent drive system, which has defects such as high power loss and asynchronous operation of components, which not only reduces production efficiency but also increases equipment maintenance costs. In view of this, we propose an organic fertilizer granule production device with anti-agglomeration function to solve the existing problems. Utility Model Content

[0004] The purpose of this invention is to provide an organic fertilizer granule production device with anti-caking function to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an organic fertilizer granule production device with anti-caking function, comprising a mounting frame, a mixing box, a drive box, a granule extrusion chamber, a fixing frame, a synchronization mechanism, and a feeding frame. The mounting frame is provided with a mixing box on its upper side, and an anti-caking groove is provided inside the mixing box. A stirring rod is movably connected inside the anti-caking groove. The fixing frame is fixedly connected below the mounting frame, and the granule extrusion chamber is fixedly connected above the fixing frame. One end of the mixing box is located on the granule extrusion chamber. The drive box is fixedly connected to one side of the mounting frame, and a synchronization mechanism is provided inside the drive box.

[0006] Preferably, the synchronization mechanism includes a drive motor, a drive wheel, a transmission wheel, a first synchronous wheel, a first synchronous belt, a second synchronous wheel, a third synchronous wheel, and a second synchronous belt. The drive motor is fixedly connected to one side of the fixed frame below the mounting frame. The output end of the drive motor is fixedly connected to the drive wheel inside the drive box. A second spiral conveyor is movably connected inside the particle extrusion chamber. A first spiral conveyor is movably connected inside the feeding frame. A first synchronous wheel is fixedly connected to the second spiral conveyor inside the drive box. A second synchronous wheel is fixedly connected to the first spiral conveyor inside the drive box. A third synchronous wheel is fixedly connected to the stirring rod inside the drive box. A first synchronous belt is sleeved between the first synchronous wheel, the second synchronous wheel, and the third synchronous wheel.

[0007] Preferably, the drive box is movably connected to a movable rod on one side of the drive motor, the movable rod is fixedly connected to a transmission wheel inside the drive box, and a second synchronous belt is provided on the side of the first synchronous wheel away from the first synchronous belt. The transmission wheel, the drive wheel, and the first synchronous wheel cooperate with each other through the second synchronous belt.

[0008] Preferably, a second drive wheel is fixedly connected to the side of the movable rod away from the transmission wheel, and an installation rod is fixedly connected to the side of the pellet extrusion chamber. A first drive wheel is movably connected to the installation rod, and a third synchronous belt is fitted onto the first drive wheel and the second drive wheel.

[0009] Preferably, a cutting head is provided on one side of the first drive wheel, and the cutting head cooperates with one side of the particle extrusion chamber.

[0010] Preferably, the inner wall of the anti-caking groove is provided with a protruding structure, and the anti-caking groove cooperates with the stirring blades on the stirring rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. After the organic fertilizer raw materials are put into the mixing box, the drive motor starts and drives the stirring rod to rotate in the anti-caking tank through the synchronization mechanism. The stirring blades on the stirring rod cooperate with the raised structure on the inner wall of the anti-caking tank to stir the raw materials in all directions, destroying the possibility of raw materials clumping. At the same time, the rotation of the stirring rod makes the raw materials roll and disperse continuously, ensuring uniform mixing and providing high-quality raw materials for subsequent processing.

[0013] 2. The drive wheel at the output end of the drive motor drives the transmission wheel to rotate via the second synchronous belt. The rotation of the transmission wheel is transmitted to the second drive wheel via the movable rod, and then the power is transmitted to the first drive wheel via the third synchronous belt. At the same time, the drive wheel drives the first synchronous wheel to rotate via the second synchronous belt. The first synchronous wheel then drives the second and third synchronous wheels to rotate synchronously via the first synchronous belt. The first synchronous wheel is connected to the second spiral conveyor rod in the pellet extrusion chamber, the second synchronous wheel is connected to the first spiral conveyor rod in the unloading frame, and the third synchronous wheel is connected to the stirring rod, thereby realizing the synchronous operation of the stirring, conveying and other components.

[0014] 3. Under the action of gravity, the uniformly mixed raw materials fall from the mixing box feeder into the granule extrusion chamber. Driven by the first synchronous wheel, the second spiral conveyor pushes the raw materials toward the outlet of the granule extrusion chamber. When the raw materials reach the outlet, the first drive wheel drives the cutting head to rotate at high speed, cutting the extruded raw materials into regular granules. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the drive box in this utility model;

[0017] Figure 3 This is a schematic diagram showing the cooperation between the cutting head and the particle extrusion chamber in this utility model;

[0018] Figure 4 for Figure 3 A schematic cross-sectional view along the AA direction.

[0019] In the diagram: 1. Mounting frame; 2. Mixing box; 3. Drive box; 4. Particle extrusion chamber; 5. Fixing frame; 6. Stirring rod; 7. Synchronization mechanism; 701. Drive motor; 702. Drive wheel; 703. Transmission wheel; 704. First synchronous wheel; 705. First synchronous belt; 706. Second synchronous wheel; 707. Third synchronous wheel; 708. Second synchronous belt; 8. Discharge frame; 9. Anti-caking groove; 10. First drive wheel; 11. Third synchronous belt; 12. Second drive wheel; 13. Movable rod; 14. Cutting head; 15. Mounting rod; 16. First spiral conveyor rod; 17. Second spiral conveyor rod. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0021] like Figures 1-4 As shown, the present invention proposes an organic fertilizer granule production device with anti-caking function, including a mounting frame 1, a mixing box 2, a drive box 3, a granule extrusion chamber 4, a fixing frame 5, a synchronization mechanism 7, and a feeding frame 8. The mixing box 2 is provided on the upper side of the mounting frame 1. An anti-caking groove 9 is opened inside the mixing box 2. A stirring rod 6 is movably connected in the anti-caking groove 9. The fixing frame 5 is fixedly connected to the lower side of the mounting frame 1. The granule extrusion chamber 4 is fixedly connected to the upper side of the fixing frame 5, and one end of the mixing box 2 is located on the granule extrusion chamber 4. The drive box 3 is fixedly connected to one side of the mounting frame 1. The synchronization mechanism 7 is provided inside the drive box 3.

[0022] In an optional embodiment, the synchronization mechanism 7 includes a drive motor 701, a drive wheel 702, a transmission wheel 703, a first synchronous wheel 704, a first synchronous belt 705, a second synchronous wheel 706, a third synchronous wheel 707, and a second synchronous belt 708. The drive motor 701 is fixedly connected to one side of the fixed frame 5 below the mounting frame 1. The output end of the drive motor 701 is fixedly connected to the drive wheel 702 inside the drive box 3. A second spiral conveying rod 17 is movably connected inside the particle extrusion chamber 4. A first spiral conveying rod 16 is movably connected inside the unloading frame 8. The second spiral conveying rod 17 is fixedly connected to the first synchronous wheel 704 inside the drive box 3. The first spiral conveying rod 16 is fixedly connected to the second synchronous wheel 706 inside the drive box 3. The stirring rod 6 is fixedly connected to the third synchronous wheel 707 inside the drive box 3. A first synchronous belt 705 is sleeved between the first synchronous wheel 704, the second synchronous wheel 706, and the third synchronous wheel 707.

[0023] In an optional embodiment, the drive box 3 is movably connected to a movable rod 13 on one side of the drive motor 701. The movable rod 13 is fixedly connected to a transmission wheel 703 inside the drive box 3. A second synchronous belt 708 is provided on the side of the first synchronous wheel 704 away from the first synchronous belt 705. The transmission wheel 703, the drive wheel 702, and the first synchronous wheel 704 cooperate with each other through the second synchronous belt 708.

[0024] In an optional embodiment, the movable rod 13 is fixedly connected to the side away from the transmission wheel 703 with a second drive wheel 12, and the particle extrusion chamber 4 is fixedly connected to the side with an installation rod 15. The installation rod 15 is movably connected to a first drive wheel 10, and a third synchronous belt 11 is sleeved on the first drive wheel 10 and the second drive wheel 12.

[0025] The drive wheel 702 at the output end of the drive motor 701 drives the transmission wheel 703 to rotate via the second synchronous belt 708. The rotation of the transmission wheel 703 is transmitted to the second drive wheel 12 via the movable rod 13, and then the power is transmitted to the first drive wheel 10 via the third synchronous belt 11. At the same time, the drive wheel 702 drives the first synchronous wheel 704 to rotate via the second synchronous belt 708. The first synchronous wheel 704 drives the second synchronous wheel 706 and the third synchronous wheel 707 to operate synchronously via the first synchronous belt 705. The first synchronous wheel 704 is connected to the second spiral conveying rod 17 in the pellet extrusion chamber 4, the second synchronous wheel 706 is connected to the first spiral conveying rod 16 in the unloading frame 8, and the third synchronous wheel 707 is connected to the stirring rod 6, thereby realizing the synchronous operation of the stirring, conveying and other components.

[0026] In an optional embodiment, a cutting head 14 is provided on one side of the first drive wheel 10, and the cutting head 14 cooperates with one side of the particle extrusion chamber 4.

[0027] Under the action of gravity, the uniformly mixed raw materials fall from the mixing box 2 and the feed rack 8 into the granule extrusion chamber 4. Driven by the first synchronous wheel 704, the second spiral conveyor rod 17 pushes the raw materials to the outlet of the granule extrusion chamber 4. When the raw materials reach the outlet, the first drive wheel 10 drives the cutting head 14 to rotate at high speed, cutting the extruded raw materials into regular granules.

[0028] In an optional embodiment, the inner wall of the anti-caking groove 9 is provided with a protruding structure, and the anti-caking groove 9 cooperates with the stirring blades on the stirring rod 6.

[0029] After the organic fertilizer raw materials are put into the mixing box 2, the drive motor 701 starts and drives the stirring rod 6 to rotate in the anti-caking tank 9 through the synchronization mechanism 7. The stirring blades on the stirring rod 6 cooperate with the raised structure on the inner wall of the anti-caking tank 9 to stir the raw materials in all directions, destroying the possibility of raw material clumping. At the same time, the rotation of the stirring rod 6 makes the raw materials roll and disperse continuously, ensuring uniform mixing and providing high-quality raw materials for subsequent processing.

[0030] The working principle of this utility model is as follows: When using this device, after the organic fertilizer raw materials are put into the mixing box 2, the drive motor 701 is started. Through the synchronization mechanism 7, the stirring rod 6 is driven to rotate in the anti-caking groove 9. The stirring blades on the stirring rod 6 cooperate with the protruding structure on the inner wall of the anti-caking groove 9 to stir the raw materials in all directions, destroying the possibility of raw material clumping. At the same time, the rotation of the stirring rod 6 makes the raw materials roll and disperse continuously, ensuring uniform mixing and providing high-quality raw materials for subsequent processing.

[0031] The drive wheel 702 at the output end of the drive motor 701 drives the transmission wheel 703 to rotate via the second synchronous belt 708. The rotation of the transmission wheel 703 is transmitted to the second drive wheel 12 via the movable rod 13, and then the power is transmitted to the first drive wheel 10 via the third synchronous belt 11. At the same time, the drive wheel 702 drives the first synchronous wheel 704 to rotate via the second synchronous belt 708. The first synchronous wheel 704 drives the second synchronous wheel 706 and the third synchronous wheel 707 to operate synchronously via the first synchronous belt 705. The first synchronous wheel 704 is connected to the second spiral conveying rod 17 in the pellet extrusion chamber 4, the second synchronous wheel 706 is connected to the first spiral conveying rod 16 in the unloading frame 8, and the third synchronous wheel 707 is connected to the stirring rod 6, thereby realizing the synchronous operation of the stirring, conveying and other components.

[0032] Under the action of gravity, the uniformly mixed raw materials fall from the mixing box 2 and the feed rack 8 into the granule extrusion chamber 4. Driven by the first synchronous wheel 704, the second spiral conveyor rod 17 pushes the raw materials to the outlet of the granule extrusion chamber 4. When the raw materials reach the outlet, the first drive wheel 10 drives the cutting head 14 to rotate at high speed, cutting the extruded raw materials into regular granules.

[0033] It should be understood that the specific embodiments described above are for illustrative purposes or to explain the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. An organic fertilizer granule production device with anti-caking function, characterized in that: The assembly includes a mounting frame (1), a mixing box (2), a drive box (3), a pellet extrusion chamber (4), a fixing frame (5), a synchronization mechanism (7), and a feeding frame (8). The mounting frame (1) is equipped with a mixing box (2) on its upper side. An anti-caking groove (9) is provided inside the mixing box (2). A stirring rod (6) is movably connected inside the anti-caking groove (9). The mounting frame (1) is fixedly connected to the lower side of the mounting frame (1). The pellet extrusion chamber (4) is fixedly connected to the upper side of the fixing frame (5). One end of the mixing box (2) is located on the pellet extrusion chamber (4). The drive box (3) is fixedly connected to one side of the mounting frame (1). The synchronization mechanism (7) is provided inside the drive box (3).

2. The organic fertilizer granule production device with anti-caking function according to claim 1, characterized in that: The synchronization mechanism (7) includes a drive motor (701), a drive wheel (702), a transmission wheel (703), a first synchronization wheel (704), a first synchronization belt (705), a second synchronization wheel (706), a third synchronization wheel (707), and a second synchronization belt (708). The drive motor (701) is fixedly connected to the mounting frame (1) on one side of the fixed frame (5). The output end of the drive motor (701) is fixedly connected to the drive wheel (702) inside the drive box (3), and a second screw is movably connected inside the particle extrusion chamber (4). The first spiral conveyor (16) is movably connected inside the spiral conveyor (17) and the unloading frame (8). The second spiral conveyor (17) is fixedly connected to the first synchronous pulley (704) inside the drive box (3). The first spiral conveyor (16) is fixedly connected to the second synchronous pulley (706) inside the drive box (3). The stirring rod (6) is fixedly connected to the third synchronous pulley (707) inside the drive box (3). The first synchronous pulley (704), the second synchronous pulley (706) and the third synchronous pulley (707) are fitted with a first synchronous belt (705).

3. An organic fertilizer granule production device with anti-caking function according to claim 2, characterized in that: The drive box (3) is movably connected to a movable rod (13) on one side of the drive motor (701). The movable rod (13) is fixedly connected to a transmission wheel (703) inside the drive box (3). A second synchronous belt (708) is provided on the side of the first synchronous wheel (704) away from the first synchronous belt (705). The transmission wheel (703), the drive wheel (702), and the first synchronous wheel (704) cooperate with each other through the second synchronous belt (708).

4. An organic fertilizer granule production device with anti-caking function according to claim 3, characterized in that: The movable rod (13) is fixedly connected to the second drive wheel (12) on the side away from the transmission wheel (703), and the particle extrusion chamber (4) is fixedly connected to the mounting rod (15). The first drive wheel (10) is movably connected to the mounting rod (15), and the first drive wheel (10) and the second drive wheel (12) are fitted with a third synchronous belt (11).

5. The organic fertilizer particle production device with anti-caking function according to claim 4, characterized in that: A cutting head (14) is provided on one side of the first drive wheel (10), and the cutting head (14) cooperates with one side of the particle extrusion chamber (4).

6. An organic fertilizer granule production device with anti-caking function according to claim 1, characterized in that: The inner wall of the anti-caking groove (9) is provided with a protruding structure, and the anti-caking groove (9) cooperates with the stirring blades on the stirring rod (6).