Aerogel thermal insulation pad production forming device

Abstract

The utility model relates to aerogel heat -proof pad production technical field especially relates to a kind of forming device for aerogel heat -proof pad production, including the support plate of device main body, two frame one and two frame two about the symmetry of support plate center are respectively installed on the support plate, and frame one and frame two can be adjusted and moved on support plate, it is fixedly connected by from top to bottom limit block one and limit block two and limit block three on frame one and frame two. The utility model effectively limits hot melt film and aerogel in transfer process by setting frame one and frame two and fitting block, by limit block one and limit block two and limit block three form from top to bottom by wide to narrow's stepped structure, so that hot melt film and aerogel realize material limiting, so that material edge accurate alignment, the adhesion strength of bottom coating agent and hot melt film is improved, further avoid material deviation, ensure subsequent hot-pressing quality.

Description

Technical Field

[0001] This utility model relates to the field of aerogel thermal insulation pad production technology, specifically a molding device for producing aerogel thermal insulation pads. Background Technology

[0002] Existing heat insulation pads require encapsulation with PET hot melt film during manufacturing. Workers need to cover the aerogel with the PET hot melt film, then perform a vacuum hot pressing process. The product is then transferred to a hot press for further hot pressing, and finally trimmed and shaped. However, during the transfer to the hot press, the hot melt film and aerogel are prone to misalignment, leading to poor hot pressing. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a molding device for producing aerogel heat insulation pads, which has the advantage of effectively positioning the hot melt film and aerogel. This solves the problem in existing technologies where the positions of the hot melt film and aerogel are easily misaligned during the transfer of the product to the hot press, resulting in poor hot pressing.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A molding device for producing aerogel thermal insulation pads includes a support plate as the main body of the device. Two frames 1 and two frames 2 are respectively installed on the support plate symmetrically about the center of the support plate. Frames 1 and 2 can be adjusted and moved on the support plate. Limiting blocks 1, 2, and 3 are fixedly connected from top to bottom on each of the frames 1 and 2. The height difference between each level of limiting blocks 1, 2, and 3 from top to bottom is 0.2 mm, forming a stepped, multi-level limiting surface for axial and circumferential dual positioning of the hot melt film and aerogel. Fitting blocks are installed at adjacent ends of the two frames 1 and two frames 2 to assist in tight fitting between the frames 1 and 2.

[0005] Preferably, the support plate is provided with a plurality of horizontal adjustment grooves and a plurality of vertical adjustment grooves, and a limit groove is provided at the intersection of the plurality of horizontal adjustment grooves and the plurality of vertical adjustment grooves.

[0006] Preferably, a pad is detachably installed at the center of the support plate to absorb assembly stress and prevent the hot melt film and aerogel from deforming under pressure.

[0007] Preferably, the bottoms of both frame one and both frame two are fixedly connected to sliders for easy sliding within the horizontal and vertical adjustment slots. The bottom of each slider is equipped with a positioning block for engaging with different limiting slots for positioning.

[0008] Preferably, the first frame, the second frame, and the pad are all made of silicone.

[0009] Preferably, the limiting block one, limiting block two, and limiting block three are all coated with a primer to improve the adhesion strength with the hot melt film.

[0010] By means of the above technical solution, this utility model provides a molding device for producing aerogel heat insulation pads, which has at least the following beneficial effects: 1. This utility model effectively limits the position of the hot melt film and aerogel during the transfer process by setting frame one and frame two and fitting blocks. The limiting blocks one, two and three form a stepped structure from top to bottom, which limits the position of the hot melt film and aerogel, so that the material edges are precisely aligned. The primer enhances the adhesion strength with the hot melt film, further preventing material displacement and ensuring the quality of subsequent hot pressing.

[0011] 2. This utility model, by setting multiple vertical adjustment slots and multiple horizontal adjustment slots, enables the limiting frame composed of frame one and frame two to limit and fix materials of different sizes. The slider allows frame one and frame two to slide freely on the support plate for adjustment. After the spacing is determined, the limiting frame size can be fixed by pressing the positioning block and engaging it with the corresponding limiting slot, thus improving the applicability of the device. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the pad of this utility model; Figure 3 This utility model Figure 2 A magnified view of a portion of point A in the middle; Figure 4 This is a schematic diagram of the structure of the mating block of this utility model; Figure 5 This utility model Figure 4 A magnified view of a portion of point B in the middle; Figure 6 This is a schematic diagram of the slider of this utility model.

[0013] Figure label: 1. Support plate; 2. Frame 1; 3. Frame 2; 4. Vertical adjustment groove; 5. Horizontal adjustment groove; 6. Limiting groove; 7. Pad; 8. Fitting block; 9. Limiting block 1; 10. Limiting block 2; 11. Limiting block 3; 12. Slider; 13. Positioning block. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] In the existing manufacturing process of heat insulation pads, workers need to cover the aerogel with a PET hot melt film, and then perform vacuum hot pressing. Subsequently, the product is transferred to a hot press for further hot pressing, and finally trimmed and shaped. However, during the process of transferring the product to the hot press, the positions of the hot melt film and the aerogel are prone to shift, resulting in poor hot pressing. The following describes a molding device for producing aerogel heat insulation pads, which is provided by some embodiments of this utility model with reference to the accompanying drawings.

[0016] Example 1: To ensure the positioning effect of the hot melt film and aerogel, combined with Figures 1-5 As shown, a molding device for producing aerogel heat insulation pads is proposed. The device is constructed by setting a support plate 1 as the main body for placing and supporting the hot melt film and aerogel. Two frames 1 2 and two frames 2 3 are respectively installed on the support plate 1, which are symmetrical about the center of the support plate 1. Both frames 1 2 and frames 2 3 can be adjusted and moved on the support plate 1. The two frames 1 2 and the two frames 2 3 are combined to form a limiting frame, thereby limiting and fixing the position of the hot melt film and aerogel.

[0017] To effectively limit and fix the hot melt film and aerogel, limiting blocks 19, 20, and 31 are fixedly connected from top to bottom on both frame 12 and frame 23. The height difference between each level of limiting blocks 19, 20, and 31 is 0.2mm, forming a multi-level limiting surface. After the hot melt film and aerogel are embedded at the edge, they are blocked by the steps, achieving dual positioning in the axial and circumferential directions. Fitting blocks 8 are installed at the adjacent ends of both frames 12 and both frames 23 to help the frames 12 and 23 fit tightly together.

[0018] First, the dimensions of the hot melt film and aerogel to be hot-pressed are measured. Then, the positions of the two frames 1 and 2 and the two frames 3 are adjusted and moved. Then, the hot melt film and aerogel of the corresponding size are placed in the limiting frame composed of the two frames 1 and 2 and the two frames 3. Mechanical positioning is formed by multi-level steps. After the aerogel is embedded, it is automatically aligned, thereby avoiding the displacement of the position of the hot melt film and aerogel during the transfer process.

[0019] To absorb assembly stress, a pad 7 is detachably installed at the center of the support plate 1. The frame 1 2, frame 2 3, and pad 7 are all made of silicone. The pad 7 can be easily replaced according to the size of the hot melt film and aerogel to prevent the hot melt film and aerogel from being deformed by pressure.

[0020] To enhance the adhesion strength with the hot melt film, a primer is applied to the limiting block 9, limiting block 10, and limiting block 31 to further ensure the effective positioning of the hot melt film and the aerogel.

[0021] Example 2: Based on Embodiment 1, the technical solution proposed in Embodiment 1 is used to solve the problem in the prior art that the positions of the hot melt film and aerogel are easily misaligned during the process of transferring the product to the hot press, resulting in poor hot pressing. However, in order to further improve the applicability of the device, the combined limiting frame size should be able to be adapted to hot melt films and aerogels of different sizes.

[0022] To ensure that the combined limiting frame size can be adapted to different sizes of hot melt film and aerogel, the following steps are taken: Figure 1 , Figure 2 and Figure 3 as well as Figure 6 As shown, multiple horizontal adjustment slots 5 and vertical adjustment slots 4 are provided on the support plate 1. Limiting slots 6 are provided at the intersections of the multiple horizontal adjustment slots 5 and the multiple vertical adjustment slots 4. Slider blocks 12 are fixedly connected to the bottoms of the two frames 1 2 and the two frames 2 3 for easy sliding within the horizontal adjustment slots 5 and vertical adjustment slots 4. Positioning blocks 13 are installed at the bottom of the sliders 12 for engaging with different limiting slots 6 for positioning. The sliders 12 allow the frames 1 2 and 2 3 to slide freely on the support plate 1 for adjustment. Once the spacing is determined, the size of the limiting frame can be fixed by pressing the positioning blocks 13 to engage with the corresponding limiting slots 6, which greatly improves the applicability of the device.

[0023] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forming device for producing aerogel thermal insulation mats, comprising a support plate (1) as a device body, characterized in that: Two frames (2) and two frames (3) are respectively installed on the support plate (1) symmetrical about the center of the support plate (1), and both frames (2) and frames (3) can be adjusted and moved on the support plate (1); Limiting blocks 1 (9), 2 (10), and 3 (11) are fixedly connected from top to bottom on both frame 1 (2) and frame 2 (3). The height difference between each level of limiting blocks 1 (9), 2 (10), and 3 (11) is 0.2 mm, forming a stepped multi-level limiting surface for axial and circumferential positioning of the hot melt film and aerogel. Fitting blocks (8) are installed at the adjacent ends of the two frames 1 (2) and the two frames 2 (3) to help the frames 1 (2) and the frames 2 (3) fit tightly together.

2. The forming device for producing aerogel thermal insulation mats according to claim 1, characterized in that The support plate (1) is provided with a plurality of horizontal adjustment grooves (5) and vertical adjustment grooves (4), and a limit groove (6) is provided at the intersection of the plurality of horizontal adjustment grooves (5) and the plurality of vertical adjustment grooves (4).

3. The molding apparatus for producing aerogel thermal insulation pads according to claim 2, characterized in that: A pad (7) is detachably installed at the center of the support plate (1) to absorb assembly stress and prevent the hot melt film and aerogel from being deformed under pressure.

4. The forming device for producing aerogel thermal insulation mats according to claim 2, characterized in that: The bottom of each of the two frames (2) and the two frames (3) is fixedly connected with a slider (12) for easy sliding in the horizontal adjustment groove (5) and the vertical adjustment groove (4). The bottom of the slider (12) is equipped with a positioning block (13) for engaging with different limiting grooves (6) for positioning.

5. The molding apparatus for producing aerogel thermal insulation pads according to claim 4, characterized in that: The frame one (2), frame two (3), and pad (7) are all made of silicone.

6. The molding apparatus for producing aerogel thermal insulation pads according to claim 1, characterized in that: The limiting block 1 (9), limiting block 2 (10) and limiting block 3 (11) are all coated with a primer to enhance the adhesion strength with the hot melt film.

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