High efficiency vibratory screen

CN224736717UActive Publication Date: 2026-09-11JIANGYIN HENGZHONG PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202522202477.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-09-11
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

目前行业内常用的粉料处理设备,大多需通过人工完成袋装粉料的开袋操作——操作人员需手持刀具划开料袋,再将粉料倒入筛选设备内,此过程不仅效率低下,还存在操作人员手部被刀刃划伤的安全风险,同时人工开袋易导致粉料散落,产生大量粉尘,既造成物料浪费,又危害操作人员的呼吸道健康,即便部分设备配备了简易开袋结构,其开袋组件多为固定安装设计,无法根据料袋规格灵活调整,且开袋组件与设备框架的连接方式复杂,后续维护拆卸困难,因此,亟需一种能够实现自动开袋、便捷拆装维护的高效振动过滤筛,以解决现有技术中存在的效率低和安全性差的问题‌

Benefits of technology

1、本实用新型通过装置内设置有开袋组件,通过第一螺孔和第一螺栓将固定套与下料架固定,完成对切割刀的安装,通过调节栓调整插接块在插接槽的位置,完成对切割刀的高度调节,推动料袋从切割刀上经过,能够实现对料袋的自动开袋操作,无需操作人员手持切刀进行操作,无需整体探入操作箱内,便于降低操作人员手部被刀刃划伤、被操作箱内部件磕碰的安全风险,同时避免操作人员接触粉料产生的粉尘吸入问题,保障人身健康,提升下料效率。

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Abstract

The utility model relates to powder processing equipment technical field, especially a kind of high-efficiency vibration filter screen, including operation box, screening box, bag opening subassembly and dismounting subassembly, the operation box upper end is equipped with dust removal pipeline, the operation box inside is equipped with discharging frame, the screening box is connected in operation box lower end, the bag opening subassembly is fixed on discharging frame, the bag opening subassembly includes fixed sleeve, fixed base and cutting knife, the fixed sleeve is sleeved on the stem of discharging frame, the fixed base is fixed in fixed sleeve side, the cutting knife is installed on fixed base, the fixed sleeve and discharging frame are opened with first screw hole on correspondence, first bolt is screw-threadedly connected in the first screw hole, can realize the automatic bag opening operation to material bag, need not operator to hold cutting knife and operate, it is convenient to reduce the security risk that operator hand is cut by blade, is bumped by the internal component of operation box, simultaneously avoid operator inhale dust, guarantee personal health.
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Description

Technical Field

[0001] This utility model relates to the field of powder processing equipment technology, and in particular to a high-efficiency vibrating filter screen. Background Technology

[0002] In the production and processing of materials such as chemical raw materials, building powders, and grain pellets, it is often necessary to open and screen bagged powders to remove impurities and lumps from the materials and ensure the purity of raw materials in subsequent production processes. Currently, most powder processing equipment in the industry requires manual opening of bagged powders. Operators must use a knife to cut open the bag and pour the powder into the screening equipment. This process is not only inefficient but also poses a safety risk of hand injuries to operators. In addition, manual opening can easily cause powder to scatter, generating a large amount of dust, which wastes materials and harms the respiratory health of operators. Even if some equipment is equipped with a simple bag opening structure, its bag opening components are mostly fixed and cannot be flexibly adjusted according to the bag size. Moreover, the connection between the bag opening components and the equipment frame is complicated, making subsequent maintenance and disassembly difficult. Therefore, there is an urgent need for a high-efficiency vibrating filter screen that can automatically open bags and facilitate easy disassembly and maintenance to solve the problems of low efficiency and poor safety in existing technologies. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency vibrating filter screen to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: Design a high-efficiency vibrating filter screen, including an operation box, a screening box, a bag opening component, and a disassembly and assembly component. The operation box is equipped with a dust removal pipe at the upper end and a material feeding rack inside the operation box. The screening box is connected to the lower end of the operation box. A vibration motor is provided at the lower end of the screening box and is elastically connected to the bottom of the operation box. The bag opening component is fixed on the material feeding rack. The bottom of the screening box is equipped with a discharge port and a filter screen inside. The material feeding rack and the filter screen are respectively connected to the operation box and the screening box through the disassembly and assembly component. The bag opening assembly includes a fixing sleeve, a fixing seat, and a cutting blade. The fixing sleeve is sleeved on the rod of the feeding frame, the fixing seat is fixed to the side of the fixing sleeve, and the cutting blade is mounted on the fixing seat. The fixing sleeve and the feeding frame are respectively provided with first screw holes, and a first bolt is threaded into the first screw hole.

[0005] Preferably, the disassembly and assembly assembly includes a first bracket and a second bracket. The first bracket is fixed to the inner wall of the operating box and supported at the lower end of the unloading rack. The second bracket is fixed to the inner wall of the screening box and supported at the lower end of the filter screen. The first bracket has a second screw hole and a second bolt is screwed between the second screw hole and the unloading rack. The second bracket has a third screw hole and a third bolt is screwed between the third screw hole and the filter screen.

[0006] Preferably, the fixing base has a plug groove, the lower end of the cutting blade is integrally formed with a plug block and the plug block is slidably connected in the plug groove, the plug block and the fixing base have corresponding adjustment holes, and the adjustment holes are threaded with adjustment bolts.

[0007] Preferably, at least two sets of shock-absorbing springs are provided between the vibration motor and the bottom of the control box. One end of the shock-absorbing spring is fixedly connected to the housing of the vibration motor, and the other end is welded and fixed to the bottom of the control box.

[0008] Preferably, the upper end face of the first bracket is provided with a positioning hole, and the lower end face of the unloading rack is integrally formed with a positioning pin. The positioning pin can be inserted into the positioning hole to realize the pre-positioning of the unloading rack and the first bracket.

[0009] Preferably, both the first support and the second support are configured as annular structures, with the inner diameter of the first support being smaller than the outer diameter of the feeding rack, and the inner diameter of the second support being smaller than the outer diameter of the filter screen.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model features a bag-opening assembly within the device. The fixing sleeve is secured to the feeding frame via a first screw hole and a first bolt, completing the installation of the cutting blade. The height of the cutting blade is adjusted by adjusting the position of the insertion block in the insertion slot using an adjusting bolt, allowing the bag to be pushed over the cutting blade. This enables automatic bag opening without requiring the operator to hold the cutting blade or extend the entire device into the operating box. This reduces the safety risks of the operator's hands being cut by the blade or bumped by components inside the operating box. It also avoids the problem of dust inhalation caused by the operator coming into contact with powder, protecting personal health and improving feeding efficiency.

[0011] 2. This utility model features a disassembly and assembly component within the device. The material feeder can be disassembled using the second bolt, allowing complete communication between the control box and the screening box. The filter screen can be disassembled using the third bolt, enabling convenient operation of the filter screen without the need for complete disassembly of the screening box. This reduces the disassembly and assembly steps during equipment maintenance, allowing even a single person to complete the disassembly and assembly of the material feeder and filter screen, improving maintenance efficiency. It also facilitates quick removal, cleaning, or replacement of the filter screen when it becomes clogged or damaged.

[0012] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure according to the present utility model; Figure 2 This is a cross-sectional view of the internal structure according to the present invention; Figure 3 An exploded view of the bag opening component according to this utility model; Figure 4 This is an exploded view of the assembly and disassembly components according to this utility model.

[0014] In the diagram: 1. Control box; 11. Dust removal pipe; 2. Feeding rack; 3. Screening box; 31. Discharge port; 32. Filter screen; 4. Vibrating motor; 5. Bag opening assembly; 51. Fixing sleeve; 52. Fixing base; 521. Insertion slot; 53. Cutting blade; 531. Insertion block; 532. Adjustment hole; 533. Adjustment bolt; 54. First screw hole; 55. First bolt; 6. Assembly / disassembly assembly; 61. First bracket; 62. Second screw hole; 63. Second bolt; 64. Positioning hole; 65. Positioning pin; 66. Second bracket; 67. Third screw hole; 68. Third bolt. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] like Figure 1-4As shown, this embodiment provides a high-efficiency vibrating filter screen, including an operation box 1, a screening box 3, a bag opening assembly 5, and a disassembly assembly 6. The upper end of the operation box 1 is provided with a dust removal pipe 11, and the inner side of the operation box 1 is provided with a feeding rack 2. The screening box 3 is connected to the lower end of the operation box 1. The lower end of the screening box 3 is provided with a vibrating motor 4, and the vibrating motor 4 is elastically connected to the bottom of the operation box 1. The bag opening assembly 5 is fixed on the feeding rack 2. The bottom of the screening box 3 is provided with a discharge port 31 and a filter screen 32 is provided inside. The feeding rack 2 and the filter screen 32 are respectively connected to the operation box 1 and the screening box 3 through the disassembly assembly 6. At least two sets of shock-absorbing springs are provided between the vibrating motor 4 and the bottom of the operation box 1. One end of the shock-absorbing spring is fixedly connected to the housing of the vibrating motor 4, and the other end is welded and fixed to the bottom of the operation box 1. In this embodiment, the bag opening assembly 5 includes a fixing sleeve 51, a fixing seat 52, and a cutting blade 53. The fixing sleeve 51 is sleeved on the rod body of the feeding rack 2, the fixing seat 52 is fixed to the side of the fixing sleeve 51, and the cutting blade 53 is mounted on the fixing seat 52. The fixing sleeve 51 and the feeding rack 2 are respectively provided with first screw holes 54, and the first screw holes 54 are internally threaded with first bolts 55. The fixing seat 52 is provided with a insertion groove 521. The lower end of the cutting blade 53 is integrally formed with an insertion block 531, and the insertion block 531 is slidably connected in the insertion groove 521. The insertion block 531 and the fixing seat 52 are respectively provided with adjustment holes 532, and the adjustment holes 532 are internally threaded with adjustment bolts 533. The cutting blade 53 is connected through the first screw hole 54 and the first bolt 55. 5. Fix the fixing sleeve 51 to the feeding rack 2 to complete the installation of the cutting blade 53. Adjust the position of the insertion block 531 in the insertion slot 521 by adjusting the adjusting bolt 533 to complete the height adjustment of the cutting blade 53. Push the material bag over the cutting blade 53 to realize the automatic opening operation of the material bag. There is no need for the operator to operate the cutting blade by hand or to reach into the operation box 1. This reduces the safety risk of the operator's hands being cut by the blade or bumped by the internal parts of the operation box 1. At the same time, it avoids the problem of dust inhalation caused by the operator's contact with the powder, protects personal health, and can also effectively improve the feeding efficiency. When changing to different specifications of material bags, the height of the cutting blade 53 can be quickly adjusted to reduce the downtime of the equipment.

[0017] In this embodiment, the disassembly and assembly component 6 includes a first bracket 61 and a second bracket 66. The first bracket 61 is fixed to the inner wall of the operation box 1 and supported at the lower end of the unloading rack 2. The second bracket 66 is fixed to the inner wall of the screening box 3 and supported at the lower end of the filter screen 32. A second screw hole 62 is provided on the first bracket 61, and a second bolt 63 is screwed between the second screw hole 62 and the unloading rack 2. A third screw hole 67 is provided on the second bracket 66, and a third bolt 68 is screwed between the third screw hole 67 and the filter screen 32. A positioning hole 64 is provided on the upper end face of the first bracket 61, and a positioning pin 65 is integrally formed on the lower end face of the unloading rack 2. The positioning pin 65 can be inserted into the positioning hole 64 to achieve pre-positioning of the unloading rack 2 and the first bracket 61. All brackets 66 are designed as ring structures. The inner diameter of the first bracket 61 is smaller than the outer diameter of the feeding rack 2, and the inner diameter of the second bracket 66 is smaller than the outer diameter of the filter screen 32. The feeding rack 2 is disassembled by the second bolt 63, so that the operation box 1 and the screening box 3 are fully connected. The filter screen 32 is disassembled by the third bolt 68, which enables convenient operation of the filter screen 32 without the need to disassemble the entire screening box 3. This reduces the disassembly and assembly steps during equipment maintenance. Even a single person can complete the disassembly and assembly of the feeding rack 2 and the filter screen 32, improving maintenance efficiency. It is also convenient to quickly remove, clean or replace the filter screen 32 when it is blocked or damaged, avoiding long-term equipment downtime due to screen failure and ensuring production continuity.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

Claims

1. A high efficiency vibratory screen, characterized by, The system includes an operation box (1), a screening box (3), a bag opening assembly (5), and a disassembly assembly (6). The operation box (1) is equipped with a dust removal pipe (11) at the upper end, a feeding rack (2) is provided inside the operation box (1), the screening box (3) is connected to the lower end of the operation box (1), a vibration motor (4) is provided at the lower end of the screening box (3), and the vibration motor (4) is elastically connected to the bottom of the operation box (1). The bag opening assembly (5) is fixed on the feeding rack (2). The screening box (3) is equipped with a discharge port (31) at the bottom and a filter screen (32) inside. The feeding rack (2) and the filter screen (32) are respectively connected to the operation box (1) and the screening box (3) through the disassembly assembly (6). The bag opening assembly (5) includes a fixing sleeve (51), a fixing seat (52), and a cutting blade (53). The fixing sleeve (51) is sleeved on the rod of the feeding rack (2). The fixing seat (52) is fixed on the side of the fixing sleeve (51). The cutting blade (53) is installed on the fixing seat (52). The fixing sleeve (51) and the feeding rack (2) are respectively provided with first screw holes (54). The first screw hole (54) is internally threaded with a first bolt (55).

2. The high-efficiency vibrating filter screen according to claim 1, characterized in that: The disassembly and assembly assembly (6) includes a first bracket (61) and a second bracket (66). The first bracket (61) is fixed on the inner wall of the operation box (1) and supported at the lower end of the unloading rack (2). The second bracket (66) is fixed on the inner wall of the screening box (3) and supported at the lower end of the filter screen (32). A second screw hole (62) is opened on the first bracket (61) and a second bolt (63) is screwed between the second screw hole (62) and the unloading rack (2). A third screw hole (67) is opened on the second bracket (66) and a third bolt (68) is screwed between the third screw hole (67) and the filter screen (32).

3. A high efficiency vibratory screen as claimed in claim 1, wherein: The fixed base (52) is provided with a plug groove (521), and the lower end of the cutting blade (53) is integrally formed with a plug block (531) and the plug block (531) is slidably connected in the plug groove (521). The plug block (531) and the fixed base (52) are respectively provided with adjustment holes (532), and the adjustment holes (532) are threaded with adjustment bolts (533).

4. The high efficiency vibratory screen of claim 1, wherein: At least two sets of damping springs are provided between the vibration motor (4) and the bottom of the operating box (1). One end of the damping spring is fixedly connected to the outer shell of the vibration motor (4), and the other end is welded to the bottom of the operating box (1).

5. The high-efficiency vibrating filter screen according to claim 2, characterized in that: The first bracket (61) has a positioning hole (64) on its upper end face, and the lower end face of the unloading rack (2) is integrally formed with a positioning pin (65). The positioning pin (65) can be inserted into the positioning hole (64) to achieve the pre-positioning of the unloading rack (2) and the first bracket (61).

6. A high efficiency vibratory screen according to claim 2 wherein: The first support (61) and the second support (66) are both set as annular structures. The inner diameter of the first support (61) is smaller than the outer diameter of the feed rack (2), and the inner diameter of the second support (66) is smaller than the outer diameter of the filter screen (32).