A box-type substation production iron plate degreasing device

Abstract

This application discloses a degreasing device for iron plates used in the production of prefabricated substations, belonging to the field of iron plate degreasing technology. The device includes a rinsing tank, conveying rollers, a fixed brush, an adjusting brush, and a side-washing mechanism. Multiple conveying rollers are rotatably connected inside the rinsing tank; the fixed brush is rotatably connected inside the rinsing tank; the adjusting brush is located inside the rinsing tank; and the side-washing mechanism is fixedly connected inside the rinsing tank. The conveying rollers drive the iron plates into the rinsing tank, causing the adjusting brush, side brush, and fixed brush to rotate. By utilizing the adjustable adjusting brush and the adjustable side brush in conjunction with the fixed brush, all-around washing of iron plates of different widths and thicknesses can be achieved, avoiding insufficient degreasing and improving the practicality of the device.

Description

Technical Field

[0001] This application relates to the field of iron plate degreasing technology, and more specifically, to an iron plate degreasing device for production of prefabricated substations. Background Technology

[0002] The degreasing device for iron plates used in the production of prefabricated substations is mainly used to degrease iron plates during the manufacturing process of prefabricated substations (including power equipment and electrical control enclosures). During manufacturing, iron plates may accumulate contaminants such as oil and metalworking fluids on their surface, affecting subsequent processes such as spraying, welding, coating, and plating. Therefore, degreasing is a crucial step in ensuring the quality of substation enclosures.

[0003] The degreasing device for iron plates used in the production of prefabricated substations is a key piece of equipment to ensure the cleanliness of metal component surfaces and improve the quality of subsequent production. Through efficient degreasing treatment, not only can the effectiveness of subsequent processes such as spraying and welding be improved, but overall production efficiency can also be increased and environmental pollution reduced.

[0004] The prior art publication CN208883997U provides a degreasing device for iron plates used in the production of box-type substations. This device continuously sprays water onto the iron plates through nozzles, and the water level can be observed through a viewing window. When the water level approaches the height of the degreasing tank, the outlet valve is closed. After the iron plates have been soaked for a period of time, the drain valve is opened, and the wastewater enters the wastewater treatment device. The above wastewater treatment operation is repeated. Then, the outlet valve of the water tank is opened again to perform a second cleaning of the iron plates. The cleaning effect can be observed through the viewing window. If the cleaning effect is not good, multiple cleanings can be performed. This achieves the purpose of good degreasing effect and good wastewater treatment effect, improves the efficiency of iron plate degreasing, and reduces water pollution.

[0005] Although the existing technical solutions described above can achieve the relevant beneficial effects through the existing technical structure, they still have the following defects: when the device is in use, the channel steel is used to limit the steel plate, but this makes it difficult to wash the side of the steel plate located inside the channel steel, resulting in incomplete degreasing and poor practicality.

[0006] In view of this, we propose a degreasing device for iron plates used in the production of prefabricated substations. Utility Model Content

[0007] 1. Technical problems to be solved

[0008] The purpose of this application is to provide a degreasing device for iron plates used in the production of prefabricated substations, in order to solve the problem in the prior art that the steel plate is limited by channel steel, but the side of the steel plate inside the channel steel is difficult to be washed, resulting in incomplete degreasing and poor practicality.

[0009] 2. Technical Solution

[0010] A degreasing device for iron plates used in the production of box-type substations includes a rinsing box, conveying rollers, a fixed brush, an adjusting brush, and a side brushing mechanism. Multiple conveying rollers are rotatably connected inside the rinsing box.

[0011] The fixed brush is rotatably connected and installed inside the rinsing tank;

[0012] The adjusting brush is located inside the rinsing tank;

[0013] The side brushing mechanism is fixedly connected and installed inside the rinsing tank.

[0014] Preferably, a motor is fixedly connected to the outer end of the conveying roller, and a drive wheel is fixedly connected to the other end of one of the conveying rollers.

[0015] Preferably, a driven wheel is fixedly connected to one end of the fixed brush, and the driven wheel is meshed with the driving wheel for transmission. A gear shaft A is fixedly connected to the other end of the fixed brush through a universal joint, and the gear shaft A is rotatably connected to the inner wall of the rinsing tank.

[0016] Preferably, a movable frame is rotatably connected to the adjusting brush, and an electric push rod A is fixedly connected to the movable frame. The electric push rod A is fixedly connected to the inner wall of the rinsing tank. A gear A is fixedly connected to one end of the adjusting brush via a universal joint, and the gear A meshes with a gear shaft A for transmission.

[0017] Preferably, the side brushing mechanism includes a gear shaft B, which is rotatably connected to the inner wall of the rinsing tank. One end of the gear shaft B is meshed with a driven wheel. Two gears B are meshed on the gear shaft B. A side brush is fixedly connected to the gear B via a universal joint. An electric push rod B is rotatably connected to the universal joint and is fixedly connected to the inner wall of the rinsing tank.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the advantages of this application are as follows: by setting a conveyor roller to drive the iron plate into the rinsing box, the adjustable brush, side brush and fixed brush can be rotated. By using the adjustable adjustable brush and adjustable side brush in conjunction with the fixed brush, it is possible to achieve all-round brushing of iron plates of different widths and thicknesses, avoiding the problem of insufficient degreasing and improving the practicality of the device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this application;

[0021] Figure 2 This is a partial sectional view of the overall structure of this application;

[0022] Figure 3 This is a partial structural diagram of this application;

[0023] The following are the labels in the diagram: 1. Rinsing box; 2. Conveyor roller; 3. Fixed brush; 4. Adjusting brush; 5. Side brushing mechanism; 201. Motor; 202. Drive wheel; 301. Driven wheel; 302. Gear shaft A; 401. Electric actuator A; 402. Gear A; 501. Gear shaft B; 502. Gear B; 503. Side brush; 504. Electric actuator B. Detailed Implementation

[0024] Please refer to Figures 1-3. This application provides a technical solution:

[0025] A degreasing device for iron plates used in the production of box-type substations includes a rinsing box 1, conveying rollers 2, fixed brushes 3, adjusting brushes 4, and a side brushing mechanism 5. Multiple conveying rollers 2 are rotatably connected inside the rinsing box 1.

[0026] The fixed brush 3 is rotatably connected and installed inside the rinsing box 1;

[0027] Adjustable brush 4 is installed inside the rinsing tank 1;

[0028] The side brushing mechanism 5 is fixedly connected and installed inside the rinsing tank 1.

[0029] Specifically, a motor 201 is fixedly connected to the outer end of the conveyor roller 2, and a drive wheel 202 is fixedly connected to the other end of one of the conveyor rollers 2.

[0030] Furthermore, a driven wheel 301 is fixedly connected to one end of the fixed brush 3, and the driven wheel 301 is meshed with the driving wheel 202 for transmission. A gear shaft A302 is fixedly connected to the other end of the fixed brush 3 through a universal joint, and the gear shaft A302 is rotatably connected to the inner wall of the rinsing box 1.

[0031] Furthermore, a movable frame is rotatably connected to the adjusting brush 4, and an electric push rod A401 is fixedly connected to the movable frame. The electric push rod A401 is fixedly connected to the inner wall of the rinsing box 1. A gear A402 is fixedly connected to one end of the adjusting brush 4 through a universal joint. The gear A402 meshes with the gear shaft A302 for transmission.

[0032] In addition, the side brushing mechanism 5 includes a gear shaft B501, which is rotatably connected to the inner wall of the rinsing tank 1. One end of the gear shaft B501 is meshed with the driven wheel 301 for transmission. Two gears B502 are meshed on the gear shaft B501 for transmission. A side brush 503 is fixedly connected to the gears B502 through a universal joint. An electric push rod B504 is rotatably connected to the universal joint. The electric push rod B504 is fixedly connected to the inner wall of the rinsing tank 1.

[0033] The implementation principle of the iron plate degreasing device for prefabricated substation production in this application embodiment is as follows: When iron plates need to be degreased, the positions of the adjusting brush 4 and the side brush 503 are first adjusted according to the size of the iron plate. The adjusting brush 4 and the side brush 503 are moved to the appropriate positions by using electric push rods A401 and B504 respectively. Then, the iron plate is placed on the conveying roller 2. The motor 201 drives the conveying roller 2 to rotate, which moves the iron plate. At this time, the washing box 1 sprays cleaning agent for cleaning. At the same time, the conveying roller 2 drives the connected drive wheel 202 to rotate, which drives the fixed brush 3 connected to the driven wheel 301 to rotate. Then, the fixed brush 3 drives the gear shaft A302 to rotate, which drives the adjusting brush 4 connected to the gear A402 to rotate. At the same time, the driven wheel 301 drives the gear shaft B501 to rotate, which drives the side brush 503 connected to the gear B502 to rotate, so as to clean the iron plate in all directions.

Claims

1. A degreasing device for iron plates used in the production of prefabricated substations, comprising a rinsing box (1), a conveying roller (2), a fixed brush (3), an adjusting brush (4), and a side brushing mechanism (5), characterized in that: Multiple conveying rollers (2) are rotatably connected inside the rinsing box (1); The fixed brush (3) is rotatably connected and installed inside the rinsing box (1); The adjusting brush (4) is installed inside the rinsing tank (1); The side brushing mechanism (5) is fixedly connected and installed inside the rinsing box (1).

2. The box-type substation production iron plate degreasing device according to claim 1, characterized in that: A motor (201) is fixedly connected to the outer end of the conveying roller (2), and a drive wheel (202) is fixedly connected to the other end of one of the conveying rollers (2).

3. The box-type substation production iron plate degreasing device according to claim 1, characterized in that: One end of the fixed brush (3) is fixedly connected to a driven wheel (301), which meshes with the driving wheel (202) for transmission. The other end of the fixed brush (3) is fixedly connected to a gear shaft A (302) via a universal joint, which is rotatably connected to the inner wall of the rinsing box (1).

4. The box-type substation production iron plate degreasing device according to claim 1, characterized in that: A movable frame is rotatably connected to the adjusting brush (4), and an electric push rod A (401) is fixedly connected to the movable frame. The electric push rod A (401) is fixedly connected to the inner wall of the rinsing box (1). A gear A (402) is fixedly connected to one end of the adjusting brush (4) through a universal joint. The gear A (402) meshes with the gear shaft A (302) for transmission.

5. The box-type substation production iron plate degreasing device according to claim 1, characterized in that: The side brushing mechanism (5) includes a gear shaft B (501), which is rotatably connected to the inner wall of the rinsing tank (1). One end of the gear shaft B (501) is meshed with the driven wheel (301). Two gears B (502) are meshed on the gear shaft B (501). A side brush (503) is fixedly connected to the gear B (502) via a universal joint. An electric push rod B (504) is rotatably connected to the universal joint. The electric push rod B (504) is fixedly connected to the inner wall of the rinsing tank (1).

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