A smooth winding device for material

Abstract

The utility model discloses a kind of for the stable winding device of material, including storage box, storage box inside is equipped with feed inlet, and feed inlet is penetrated to the left end of storage box, the inner wall of storage box is rotatably connected with a group of guide roller, the inner wall of storage box is rotatably connected with tension roller, the outer surface of storage box is fixedly installed with motor, and the output end of motor is fixedly connected with winding stick. By setting cleaning mechanism, the outer surface of material during winding can be cleaned, by setting dust collection mechanism, dust cleaned by cleaning mechanism can be collected, by the mutual cooperation between cleaning mechanism and dust collection mechanism, dust particles on the outer surface of material can be cleaned and collected, so that the purpose of cleaning the outer surface of material can be achieved, the potential harm of dust to operator's health is reduced, the erosion of dust to surrounding equipment is also reduced, and the service life of equipment is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of materials processing technology, and in particular to a device for the smooth winding of materials. Background Technology

[0002] In the processing of electronic thin film materials, material winding is a crucial step. After production, materials often need to be wound up for storage, transportation, and subsequent processing. In this process, a device for smooth material winding plays a key role.

[0003] However, most traditional winding devices focus solely on winding materials, neglecting the issue of cleaning dust from the material surface. During the winding process, dust, debris, and other impurities easily adhere to the material surface. As winding progresses, these impurities become trapped inside the roll, affecting not only the material's appearance but also potentially reducing its physical properties. For example, when winding electronic thin film materials, the presence of impurities may cause a decrease in the film's insulation performance. Some winding devices with cleaning functions simply perform a sweep without effective collection measures, causing the cleaned dust to re-spread into the working environment. This not only fails to achieve the cleaning purpose but also pollutes the working environment, indicating a certain deficiency. Summary of the Invention

[0004] The problem this invention aims to solve is to provide a smooth material winding device that allows for stable winding and easy dust removal.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a device for the smooth winding of materials, including a storage box, an inlet provided inside the storage box and extending to the left end of the storage box, a set of guide rollers rotatably connected to the inner wall of the storage box, a tension roller rotatably connected to the inner wall of the storage box, a motor fixedly installed on the outer surface of the storage box, a winding roller fixedly connected to the output end of the motor, and the outer surface of the winding roller rotatably connected to the inner wall of the storage box, a cleaning mechanism provided inside the storage box, and a dust collection mechanism provided on the outer side of the storage box.

[0006] Preferably, in the above-mentioned stable winding device for materials, the cleaning mechanism includes a sliding column slidably connected to the inner wall of the storage box, one end of the sliding column is fixedly connected to a connecting plate, and a guide column is fixedly connected to the outer surface of the connecting plate.

[0007] Preferably, in the above-mentioned material winding device, the outer surface of the guide post is fitted with an elastic element, one end of the elastic element is fixedly connected to the outer surface of the connecting plate, and the other end of the elastic element is fixedly connected to the outer surface of the storage box.

[0008] Preferably, in the above-described material winding device, a brush is fixedly connected to the other end of the slide column, and the outer surface of the brush is fixedly connected to the end of the guide column away from the connecting plate.

[0009] Preferably, in the above-mentioned stable winding device for materials, the dust collection mechanism includes a dust pump fixedly installed on the outer surface of the storage box, the input end of the dust pump is fixedly connected to a first dust suction pipe, and the outer surface of the first dust suction pipe is fixedly connected to the inner wall of the storage box, and the inside of the first dust suction pipe is fixedly connected to a second dust suction pipe, and the outer surface of the second dust suction pipe is fixedly connected to the inner wall of the storage box.

[0010] Preferably, in the above-mentioned stable winding device for materials, the output end of the dust pump is fixedly connected to a dust conveying pipe, the end of the dust conveying pipe away from the dust pump is fixedly connected to a dust collection water tank, and the bottom surface of the dust collection water tank is fixedly connected to the upper surface of the storage box, and a filter screen is fixedly installed on the top of the dust collection water tank.

[0011] The advantages and beneficial effects of this utility model are: This invention, by setting up a cleaning mechanism, can clean the outer surface of the material during the winding process. By setting up a dust collection mechanism, it can collect the dust swept up by the cleaning mechanism. Through the cooperation between the cleaning mechanism and the dust collection mechanism, the dust particles on the outer surface of the material can be cleaned and collected, thereby achieving the purpose of cleaning the outer surface of the material, reducing the potential health hazards of dust to operators, reducing the corrosion of surrounding equipment by dust, and extending the service life of the equipment.

[0012] This invention, by incorporating an elastic element, can consistently apply tension to the connecting plate, thereby applying pressure to the sliding column, guide column, and brush. This ensures that the brush always adaptively conforms to the material surface, preventing excessive compression of the material and thus protecting it. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of this utility model; Figure 3 This is a schematic diagram of the cleaning mechanism of this utility model; Figure 4 This is a schematic diagram of the cleaning mechanism of this utility model.

[0014] In the diagram: 1. Storage box; 2. Feed inlet; 3. Guide roller; 4. Tension roller; 5. Motor; 6. Rewinding roller; 7. Cleaning mechanism; 701. Sliding column; 702. Connecting plate; 703. Guide column; 704. Elastic component; 705. Brush; 8. Dust collection mechanism; 801. Dust pump; 802. Dust suction pipe one; 803. Dust suction pipe two; 804. Dust conveying pipe; 805. Dust collection water tank; 806. Filter screen. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0016] like Figures 1 to 4 As shown, a material winding device includes a storage box 1. The storage box 1 is made of high-strength engineering plastic material, which has good wear resistance and impact resistance, effectively protecting the internal structure and ensuring that the device is not easily damaged during long-term use.

[0017] The feed inlet 2 is located inside the storage box 1 and extends to the left end of the storage box 1. The feed inlet 2 is funnel-shaped, with the larger end located on the left side of the storage box 1 to facilitate the smooth entry of materials, and the smaller end connected to the internal components to guide the materials accurately into the subsequent winding process.

[0018] A set of guide rollers 3 are rotatably connected to the inner wall of the storage box 1. The guide rollers 3 are made of aluminum alloy and have been finely polished to make the surface smooth. This can effectively reduce the friction of the material during the conveying process and can initially guide the material entering the storage box 1 to ensure that the material is conveyed smoothly along the predetermined path. This avoids the material from shifting or wrinkling before winding, laying the foundation for smooth winding in the future.

[0019] The inner wall of the storage box 1 is also rotatably connected to a tension roller 4. The main body of the tension roller 4 is made of carbon steel, which has high strength. Its surface is covered with a layer of rubber to increase the friction between it and the material. The tension roller 4 increases the pressure on the material, so that the material always maintains appropriate tension and ensures the tightness and flatness of the winding.

[0020] A motor 5 is fixedly mounted on the outer surface of the storage box 1. Motor 5 is a DC motor, characterized by stable speed and high torque, providing stable and sufficient power for the winding process. Motor 5 is fixed to the outer surface of the storage box 1 with bolts. The installation position is carefully designed to ensure the stability of motor 5 while facilitating subsequent maintenance and repair. The output end of the motor 5 is fixedly connected to a winding roller 6. The winding roller 6 is made of stainless steel, which is sturdy and not easy to rust. Its outer surface is rotatably connected to the inner wall of the storage box 1 and rotates smoothly through bearings. The winding roller 6 is a hollow cylinder. This structure reduces its own weight while ensuring strength, making it convenient for winding and coiling materials. After the motor 5 is started, it drives the winding roller 6 to rotate, realizing the winding operation of materials.

[0021] The storage box 1 has a cleaning mechanism 7 inside.

[0022] The cleaning mechanism 7 includes a sliding column 701 that is slidably connected to the inner wall of the storage box 1. The sliding column 701 is made of stainless steel, with a smooth surface and good corrosion resistance. It is a slender cylindrical shape, and a connecting plate 702 is fixedly connected to one end. The connecting plate 702 is made of aluminum alloy plate of moderate thickness, which is made by cutting and bending process. Its shape matches the connection requirements of the sliding column 701 and the guide column 703, and can stably connect the sliding column 701 and the guide column 703.

[0023] A guide post 703 is fixedly connected to the outer surface of the connecting plate 702. The guide post 703 is also made of stainless steel and is cylindrical. An elastic element 704 is sleeved on its outer surface. The elastic element 704 is a helical spring made of high-strength spring steel, which has good elasticity and resilience. One end of the elastic element 704 is fixedly connected to the outer surface of the connecting plate 702, and the other end is fixedly connected to the outer surface of the storage box 1. Through the stretching and compression of the elastic element 704, the guide post 703, the connecting plate 702 and the sliding post 701 can be flexibly adjusted in position.

[0024] A brush 705 is fixedly connected to the other end of the slide column 701. The bristles of the brush 705 are made of soft and resilient nylon material, which can effectively clean dust and debris on the material surface without scratching it. The brush 705 is flat and its outer surface is fixedly connected to the end of the guide column 703 away from the connecting plate 702. Under the action of the elastic element 704, the brush 705 can always adaptively conform to the material surface, and perform a comprehensive and effective cleaning of the outer surface of the material during the winding process.

[0025] The storage box 1 is equipped with a dust collection mechanism 8 on its outer side.

[0026] The dust collection mechanism 8 includes a dust pump 801 fixedly installed on the outer surface of the storage box 1. The dust pump 801 is a powerful vortex dust pump that can generate sufficient suction to collect the dust and debris that have been swept away. The dust pump 801 is tightly fixed to the outer surface of the storage box 1 with screws.

[0027] The vacuum pump 801 is fixedly connected to a vacuum hose 802 at its input end. The vacuum hose 802 is made of flexible rubber and has good flexibility and sealing performance. Its outer surface is fixedly connected to the inner wall of the storage box 1 to ensure that there is no air leakage during vacuuming.

[0028] The vacuum tube 802 is internally connected to the vacuum tube 803. The vacuum tube 803 is a rigid PVC pipe with a certain strength. Its outer surface is also fixedly connected to the inner wall of the storage box 1. Through the cooperation of the vacuum tube 802 and the vacuum tube 803, the dust and debris swept down by the brush 705 can be smoothly sucked in.

[0029] The output end of the dust pump 801 is fixedly connected to a dust conveying pipe 804. The dust conveying pipe 804 is a corrugated pipe with a certain pressure resistance to prevent it from being squeezed and deformed during the dust conveying process.

[0030] The end of the dust conveying pipe 804 away from the dust pump 801 is fixedly connected to the dust collection water tank 805. The dust collection water tank 805 contains a certain amount of clean water in advance, which can achieve dust reduction treatment of dust particles. The dust collection water tank 805 is made of transparent acrylic material, which makes it easy to observe the dust collection inside. Its bottom surface is fixedly connected to the upper surface of the storage box 1, and the installation is firm.

[0031] A filter screen 806 is fixedly installed on the top of the dust collection water tank 805. The filter screen 806 is made of fine stainless steel mesh, which can effectively filter dust, prevent dust from escaping, and avoid polluting the working environment.

[0032] Working principle: When the device starts working, motor 5 starts, and its output end drives the winding roller 6 to rotate on the inner wall of the storage box 1, providing power for material winding. The material to be wound enters from the feed inlet 2 and is kept in a stable conveying state under the action of guide roller 3 and tension roller 4. The cleaning mechanism 7 operates synchronously, and the sliding column 701 slides on the inner wall of the storage box 1. When the material surface is uneven or the position changes, the elastic element 704 will deform due to its own elasticity, pushing the guide column 703, connecting plate 702 and sliding column 701 to adjust their positions, so that the brush 70 5. It always adapts to the material surface, sweeping away dust, debris and other impurities. At the same time, the dust pump 801 starts to generate suction. The swept-down impurities are carried by the air through the first suction pipe 802 and the second suction pipe 803 into the dust conveying pipe 804, and finally transported to the dust collection water tank 805. The filter screen 806 on the top of the dust collection water tank 805 can prevent impurities from escaping and avoid them from re-spreading and polluting the working environment. Thus, with the coordinated cooperation of various components, the material is smoothly rolled up and the dust on the material surface is effectively swept and collected.

[0033] In the description of this utility model, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this utility model. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0034] It should be noted that all standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A device for smooth winding of material, characterized in that: The device includes a storage box (1), which has an inlet (2) inside and extends to the left end of the storage box (1). A set of guide rollers (3) are rotatably connected to the inner wall of the storage box (1), and a tension roller (4) is rotatably connected to the inner wall of the storage box (1). A motor (5) is fixedly installed on the outer surface of the storage box (1), and a winding roller (6) is fixedly connected to the output end of the motor (5). The outer surface of the winding roller (6) is rotatably connected to the inner wall of the storage box (1). A set of cleaning mechanisms (7) is provided inside the storage box (1), and a dust collection mechanism (8) is provided on the outer side of the storage box (1).

2. The device for smoothly winding materials according to claim 1, characterized in that: The cleaning mechanism (7) includes a sliding column (701) slidably connected to the inner wall of the storage box (1), a connecting plate (702) fixedly connected to one end of the sliding column (701), and a guide column (703) fixedly connected to the outer surface of the connecting plate (702).

3. The device for smoothly winding materials according to claim 2, characterized in that: The outer surface of the guide post (703) is fitted with an elastic element (704). One end of the elastic element (704) is fixedly connected to the outer surface of the connecting plate (702), and the other end of the elastic element (704) is fixedly connected to the outer surface of the storage box (1).

4. The device for smoothly winding materials according to claim 2, characterized in that: A brush (705) is fixedly connected to the other end of the sliding column (701), and the outer surface of the brush (705) is fixedly connected to the end of the guide column (703) away from the connecting plate (702).

5. A steady reel-up for material as claimed in claim 1, characterized in that: The dust collection mechanism (8) includes a dust pump (801) fixedly installed on the outer surface of the storage box (1). The input end of the dust pump (801) is fixedly connected to a first dust suction pipe (802), and the outer surface of the first dust suction pipe (802) is fixedly connected to the inner wall of the storage box (1). The inside of the first dust suction pipe (802) is fixedly connected to a second dust suction pipe (803), and the outer surface of the second dust suction pipe (803) is fixedly connected to the inner wall of the storage box (1).

6. A device for smooth winding of material according to claim 5, characterized in that: The output end of the vacuum pump (801) is fixedly connected to a dust conveying pipe (804), and the end of the dust conveying pipe (804) away from the vacuum pump (801) is fixedly connected to a dust collection water tank (805). The bottom surface of the dust collection water tank (805) is fixedly connected to the upper surface of the storage box (1), and a filter screen (806) is fixedly installed on the top of the dust collection water tank (805).

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