Railway contact net insulator live cleaning device

CN224736826UActive Publication Date: 2026-09-11GUANGZHOU BANGBEI MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202522216985.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-09-11
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

[0003]现有技术的铁路接触网绝缘子带电清洗装置,在使用时由于手持杆的长度固定,在不同的使用场景进行使用时,手持杆的长度调节不便,适用范围较小;且该装置在对喷嘴之间的距离进行调节时,需要通过把手带动螺杆转动,但把手设置在喷嘴的一端调节起来较为不便,同时仅靠喷嘴喷出清洗液清理效果有限

Benefits of technology

1、本实用新型通过设置手持组件,实现了该装置在实际使用时,可以根据清洗高度对手持杆的长度进行调节,从而使该装置能够适用于更多的清洗场景,扩大了适用范围,增强了实用性。

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Abstract

The utility model discloses a railway contact net insulator electrification cleaning device belongs to contact network technical field, including the connecting hose, the one end intercommunication of connecting hose is provided with the nozzle, and the bottom of connecting hose is installed with the adjusting assembly, and the outside surface of adjusting assembly is fixed with handheld assembly, the utility model discloses a handheld assembly is set up, has realized this device when actual use, can adjust the length of handheld pole according to the cleaning height, thereby make this device can be suitable for more cleaning scene, expand the scope of application, strengthen the practicality, through setting up adjusting assembly, has realized this device when using, can through the more nimble adjustment of the distance between nozzle through this assembly, can further cleaning through cleaning assembly to the dirt that does not fall off during cleaning simultaneously, make this device the cleaning effect of insulator is better, has improved the cleaning quality, has guaranteed the cleaning effect.
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Description

Technical Field

[0001] This utility model belongs to the field of overhead contact line technology, specifically relating to a live cleaning device for railway overhead contact line insulators. Background Technology

[0002] The overhead contact system (or catenary) is a high-voltage power transmission line erected in a zigzag pattern above the rails in electrified railways, supplying current to the pantograph. It forms the main framework of railway electrification projects and is a special type of power transmission line that supplies electricity to electric locomotives. It consists of several parts: contact suspension, support devices, positioning devices, supports, and foundations. Currently, live-line cleaning devices are frequently used for cleaning railway catenary insulators.

[0003] Existing railway contact wire insulator live-line cleaning devices have limited applicability because the length of the handle is fixed, making it inconvenient to adjust in different application scenarios. Furthermore, adjusting the distance between nozzles requires rotating the screw by turning the handle, but the handle is located at one end of the nozzle, making adjustment inconvenient. In addition, the cleaning effect is limited by relying solely on the cleaning fluid sprayed from the nozzle. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a live-line cleaning device for railway contact wire insulators, featuring more flexible adjustment of the handheld rod length, better cleaning effect, and greater practicality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a live cleaning device for railway contact wire insulators, comprising a connecting hose, one end of which is connected to a nozzle, an adjusting component installed at the bottom of the connecting hose, and a handheld component fixed to the outer surface of the adjusting component; The handheld assembly includes an extension rod, which is fixedly installed in the middle of the outer surface of the adjustment assembly. An insertion hole is provided on the outer surface of the extension rod. A storage rod is sleeved on the outer end of the extension rod. A fixing block is fixedly connected to the outer surface of the storage rod. A pull rod is movably arranged inside the fixing block. A pin block is fixedly connected to the bottom of the pull rod. A spring is sleeved on the surface of the pull rod.

[0006] Preferably, the storage rod has a through hole on the outer side near the pin block, the pin block has protrusions fixed to both sides of the surface, and the fixing block has a limit groove on the inner side.

[0007] Preferably, one end of the extension rod is fixedly connected to a mounting plate, and a fixing bolt is provided on the inner side of the mounting plate.

[0008] Preferably, the end of the storage rod away from the extension rod is provided with a handle, and the surface of the handle is covered with a rubber sleeve.

[0009] Preferably, the adjustment assembly includes a fixing frame, which is disposed at the bottom of the nozzle. A drive motor is mounted on one side surface of the fixing frame, and a protective shell is fixedly disposed on the outside of the drive motor. A bidirectional screw is connected to the output end of the drive motor. A threaded plate is threadedly connected to the surface of the bidirectional screw. A connecting block is fixedly connected to the inner side of the threaded plate. A cleaning assembly is mounted on one side surface of the threaded plate.

[0010] Preferably, the cleaning assembly includes a support frame, which is fixedly installed on one side of the threaded plate. A mounting bolt is fixedly provided between the support frame and the threaded plate. A cleaning motor is installed on the top surface of the support frame. A drive shaft is connected to the output end of the cleaning motor. A cleaning strip is fixedly attached to the surface of the drive shaft.

[0011] Preferably, the inner side of the fixing frame is provided with a sliding groove, and the inner side of the threaded plate is fixed with a slider.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. By setting up a handheld component, this utility model enables the length of the handheld handle to be adjusted according to the cleaning height during actual use, thereby making the device applicable to more cleaning scenarios, expanding its scope of application, and enhancing its practicality.

[0013] 2. By setting an adjustment component, this utility model enables more flexible adjustment of the distance between nozzles during use. At the same time, the cleaning component can further clean stains that cannot be washed off, ensuring the cleaning effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the handheld component of this utility model; Figure 3 This is a schematic diagram of the structure of the pin block of this utility model; Figure 4 This is a partial structural schematic diagram of the adjustment component of this utility model; Figure 5 This is a magnified view of a portion of the cleaning component of this utility model.

[0015] In the diagram: 1. Connecting hose; 2. Handheld assembly; 21. Extension rod; 22. Pull rod; 23. Fixing block; 24. Pin block; 25. Spring; 26. Storage rod; 27. Insertion hole; 3. Adjustment assembly; 31. Fixing frame; 32. Connecting block; 33. Double-acting screw; 34. Drive motor; 35. Protective shell; 36. Threaded plate; 37. Cleaning assembly; 371. Support frame; 372. Mounting bolt; 373. Drive shaft; 374. Cleaning strip; 375. Cleaning motor; 4. Nozzle. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0017] Please see Figure 1-5 The present invention provides the following technical solution: a live cleaning device for railway contact wire insulators, including a connecting hose 1, one end of the connecting hose 1 is connected to a nozzle 4, an adjustment component 3 is installed at the bottom of the connecting hose 1, and a handheld component 2 is fixed to the outer surface of the adjustment component 3. The handheld component 2 includes an extension rod 21, which is fixedly installed in the middle of the outer surface of the adjusting component 3. An insertion hole 27 is provided on the outer surface of the extension rod 21. A storage rod 26 is sleeved on the outer end of the extension rod 21. A fixing block 23 is fixedly connected to the outer surface of the storage rod 26. A pull rod 22 is movably arranged inside the fixing block 23. A pin block 24 is fixedly connected to the bottom of the pull rod 22. A spring 25 is sleeved on the surface of the pull rod 22.

[0018] By adopting the above technical solution, when it is necessary to adjust the length of the handheld lever, first pull the lever 22. The lever 22 will drive the pin block 24 to disengage from the insertion hole 27 inside the extension rod 21. At this time, the spring 25 will be compressed, pulling the extension rod 21 outward until the appropriate length is reached. Then, pull the lever 22 out, and the pin block 24 will be inserted into the insertion hole 27 under the action of the spring 25. The insertion rod at the bottom of the pin block 24 can fix the position of the two, thereby completing the adjustment of the length of the handheld lever and making the device more flexible to use.

[0019] Specifically, the storage rod 26 has a through hole on the outer side near the pin block 24, the pin block 24 has protrusions fixed to both sides of the surface, and the fixing block 23 has a limit groove on the inner side.

[0020] By adopting the above technical solution, the through hole allows the insertion rod at the bottom of the pin block 24 to be directly inserted into the insertion hole 27 inside the extension rod 21. When the pin block 24 moves, the movement of the protrusion inside the limiting groove can improve the stability of the pin block 24.

[0021] Specifically, one end of the extension rod 21 is fixed to a mounting plate, and the inner side of the mounting plate is provided with fixing bolts.

[0022] By adopting the above technical solution, the extension rod 21 and the adjustment component 3 can be easily installed and fixed by the mounting plate, which improves the stability between the two, and the installation efficiency is improved by fixing bolts.

[0023] Specifically, the end of the storage rod 26 away from the extension rod 21 is provided with a handle, and the surface of the handle is fitted with a rubber sleeve.

[0024] By adopting the above technical solution and setting a handle covered with a rubber sleeve, the device can be easily held by technicians, while also optimizing the user experience.

[0025] In this embodiment, when the length of the handheld lever needs to be adjusted, first pull the lever 22. The lever 22 causes the pin block 24 to disengage from the insertion hole 27 inside the extension rod 21. At this time, the spring 25 contracts under force, pulling the extension rod 21 outwards to the appropriate length. Then, release the lever 22. The pin block 24, under the action of the spring 25, inserts into the insertion hole 27. The insertion rod at the bottom of the pin block 24 fixes the position of the two, thus completing the length adjustment of the handheld lever. The device is more flexible to use. The through hole allows the rod at the bottom of the pin block 24 to be directly inserted into the insertion hole 27 inside the extension rod 21. When the pin block 24 moves, the movement of the protrusion inside the limiting groove can improve the stability of the pin block 24. The mounting plate can facilitate the installation and fixing of the extension rod 21 and the adjustment component 3, improving the stability between the two. The fixing bolts improve the installation efficiency. The handle with a rubber sleeve makes it easy for technicians to hold the device, while also optimizing the user experience. Example

[0026] The difference between this embodiment and embodiment 1 is that, specifically, the adjustment component 3 includes a fixing frame 31, which is located at the bottom of the nozzle 4. A drive motor 34 is mounted on one side surface of the fixing frame 31. A protective shell 35 is fixedly mounted on the outside of the drive motor 34. A bidirectional screw 33 is connected to the output end of the drive motor 34. A threaded plate 36 is threadedly connected to the surface of the bidirectional screw 33. A connecting block 32 is fixedly connected to the inner side of the threaded plate 36. A cleaning component 37 is mounted on one side surface of the threaded plate 36.

[0027] By adopting the above technical solution, when using the adjustment component 3, if it is necessary to adjust the distance between the nozzles 4, the drive motor 34 is started. The drive motor 34 drives the bidirectional screw 33 to rotate, and the threaded plate 36 further drives the connecting block 32 and the nozzles 4 to adjust their positions. After the adjustment is completed, the external cleaning fluid pipeline is connected to the connecting hose 1 to start the cleaning work of the insulator. When the cleaning effect is not good, the insulator can be further cleaned by the cleaning component 37, thereby ensuring the cleaning effect of the device.

[0028] Specifically, the cleaning component 37 includes a support frame 371, which is fixedly installed on one side of the threaded plate 36. A mounting bolt 372 is fixedly provided between the support frame 371 and the threaded plate 36. A cleaning motor 375 is installed on the top surface of the support frame 371. A drive shaft 373 is connected to the output end of the cleaning motor 375. A cleaning strip 374 is fixedly attached to the surface of the drive shaft 373.

[0029] By adopting the above technical solution, when using the cleaning component 37, the cleaning motor 375 is started, the cleaning motor 375 drives the drive shaft 373 to rotate, and the drive shaft 373 further drives the cleaning strip 374 to move on the surface of the insulator. By the continuous movement of the cleaning strip 374 on the surface of the insulator, other stains on the surface of the insulator can be cleaned, thereby improving the cleaning effect.

[0030] Specifically, a sliding groove is provided on the inner side of the fixing bracket 31, and a slider is fixedly connected to the inner side of the threaded plate 36.

[0031] By adopting the above technical solution, the threaded plate 36 moves synchronously inside the groove through the slider during movement, which improves the stability of the movement of the threaded plate 36.

[0032] In this embodiment, when using the adjustment component 3, if it is necessary to adjust the distance between the nozzles 4, the drive motor 34 is started. The drive motor 34 drives the bidirectional screw 33 to rotate, which in turn drives the connecting block 32 and the nozzles 4 to adjust their positions through the threaded plate 36. After the adjustment is completed, the external cleaning fluid pipeline is connected to the connecting hose 1 to start cleaning the insulator. If the cleaning effect is not good, the insulator can be further cleaned through the cleaning component 37, thereby ensuring the cleaning effect of the device. When using the cleaning component 37, the cleaning motor 375 is started, which drives the drive shaft 373 to rotate. The drive shaft 373 further drives the cleaning strip 374 to move on the surface of the insulator. The continuous movement of the cleaning strip 374 on the surface of the insulator can clean other stains on the surface of the insulator, improving the cleaning effect. When the threaded plate 36 moves, the slider moves synchronously inside the groove, which improves the stability of the movement of the threaded plate 36.

[0033] The structure and working principle of the connecting hose 1 and nozzle 4 in this utility model have been disclosed in a live cleaning device for railway contact wire insulators disclosed in Chinese Patent Publication No. CN222358889U.

[0034] The working principle and usage of this utility model are as follows: When the length of the handheld lever needs to be adjusted, first pull the lever 22. The lever 22 drives the pin block 24 upward to disengage from the insertion hole 27 inside the extension rod 21. At this time, the spring 25 is compressed, pulling the extension rod 21 outward to the appropriate length. Then, release the lever 22. Under the action of the spring 25, the pin block 24 inserts into the insertion hole 27. The insertion rod at the bottom of the pin block 24 can fix the position of the two, thereby completing the adjustment of the handheld lever length. This makes the device more flexible to use. The through hole allows the rod at the bottom of the pin block 24 to be directly inserted into the insertion hole 27 inside the extension rod 21. When the pin block 24 moves, the movement of the protrusion inside the limiting groove can improve the stability of the pin block 24. The mounting plate can facilitate the installation and fixing of the extension rod 21 and the adjustment component 3, improving the stability between the two. The fixing bolts improve the installation efficiency. The handle with a rubber sleeve makes it easy for technicians to hold the device, while also optimizing the user experience. When using the adjustment component 3, if it is necessary to adjust the distance between the nozzles 4, start the drive motor 34. The drive motor 34 drives the bidirectional screw 33 to rotate, which in turn drives the connecting block 32 and the nozzles 4 to adjust their positions through the threaded plate 36. After the adjustment is completed, connect the external cleaning fluid pipe to the connecting hose 1 to start cleaning the insulator. If the cleaning effect is not good, the insulator can be further cleaned through the cleaning component 37, thus ensuring the cleaning effect of the device. When using the cleaning component 37, start the cleaning motor 375. The cleaning motor 375 drives the drive shaft 373 to rotate, which in turn drives the cleaning strip 374 to move on the surface of the insulator. The continuous movement of the cleaning strip 374 on the surface of the insulator can clean other stains on the surface of the insulator, improving the cleaning effect. When the threaded plate 36 moves, the slider moves synchronously inside the groove, which improves the stability of the movement of the threaded plate 36.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning a live railway catenary insulator, comprising a connecting hose (1) having a nozzle (4) at one end, characterised in that: An adjustment component (3) is installed at the bottom of the connecting hose (1), and a handheld component (2) is fixed to the outer surface of the adjustment component (3). The handheld component (2) includes an extension rod (21), which is fixedly installed in the middle of the outer surface of the adjustment component (3). An insertion hole (27) is provided on the outer surface of the extension rod (21). A storage rod (26) is sleeved on the outer end of the extension rod (21). A fixing block (23) is fixedly connected to the outer surface of the storage rod (26). A pull rod (22) is movably arranged inside the fixing block (23). A pin block (24) is fixedly connected to the bottom of the pull rod (22). A spring (25) is sleeved on the surface of the pull rod (22).

2. The device for cleaning the live catenary insulator of a railway contact network according to claim 1, characterized in that: The storage rod (26) has a through hole on the outside of the pin block (24), and protrusions are fixed on both sides of the pin block (24). A limit groove is opened on the inner side of the fixing block (23).

3. The device for cleaning the live catenary insulator of a railway contact network according to claim 1, characterized in that: One end of the extension rod (21) is fixedly connected to a mounting plate, and a fixing bolt is provided on the inner side of the mounting plate.

4. The device for cleaning the live catenary insulator of a railway contact network according to claim 1, characterized in that: The storage rod (26) has a handle at the end away from the extension rod (21), and the surface of the handle is covered with a rubber sleeve.

5. The device for cleaning the live catenary insulator of a railway contact network according to claim 1, characterized in that: The adjustment component (3) includes a fixing frame (31), which is located at the bottom of the nozzle (4). A drive motor (34) is installed on one side surface of the fixing frame (31). A protective shell (35) is fixedly installed on the outside of the drive motor (34). A bidirectional screw (33) is connected to the output end of the drive motor (34). A threaded plate (36) is threadedly connected to the surface of the bidirectional screw (33). A connecting block (32) is fixedly connected to the inner side of the threaded plate (36). A cleaning component (37) is installed on one side surface of the threaded plate (36).

6. The device for cleaning the catenary insulator of railway according to claim 5, characterized in that: The cleaning assembly (37) includes a support frame (371), which is fixedly installed on one side of the threaded plate (36). A mounting bolt (372) is fixedly provided between the support frame (371) and the threaded plate (36). A cleaning motor (375) is installed on the top surface of the support frame (371). A drive shaft (373) is connected to the output end of the cleaning motor (375). A cleaning strip (374) is fixedly attached to the surface of the drive shaft (373).

7. The device for cleaning the catenary insulator of railway according to claim 5, characterized in that: The inner side of the fixed frame (31) is provided with a sliding groove, and the inner side of the threaded plate (36) is fixed with a slider.

Citation Information

Patent Citations

  • Electrified cleaning device for railway overhead line system insulator

    CN222358889U