A washing and flushing integrated metal product cleaning device

Abstract

The utility model discloses a kind of washing and flushing integrated metal product cleaning device, it is related to metal product cleaning technical field, including ultrasonic cleaner, cleaning pool is arranged in ultrasonic cleaner, the outside of ultrasonic cleaner is installed with symmetrical telescopic drive rod, the telescopic end of telescopic drive rod is fixedly connected with top plate, symmetrically sliding slot is opened in top plate, arcuate suspension is slidably arranged in sliding slot, workpiece basket is fixedly connected at the bottom of arcuate suspension, and push mechanism that can make metal parts in workpiece basket dispersedly misaligned is arranged on top plate.The utility model is contracted by telescopic drive rod, metal parts are immersed in cleaning solution, then, ultrasonic cleaner is started to ultrasonic cleaning metal parts, after a period of time, workpiece basket is driven reciprocating motion multiple times by push mechanism, the contact state and stacking state of metal parts are changed, ultrasonic cleaning is continued, and batch metal parts can be efficiently and fully cleaned.

Description

Technical Field

[0001] This utility model relates to the field of metal product cleaning technology, and more specifically, to a washing and rinsing integrated metal product cleaning device. Background Technology

[0002] In the daily use, maintenance, and intermediate processing of metal products, ultrasonic cleaning machines are often needed to clean metal parts. By using the high-frequency vibration in the liquid to generate cavitation effect, the machine can efficiently remove contaminants from the surface and crevices of the parts, thus avoiding affecting the subsequent processing and service life of the metal parts.

[0003] Existing ultrasonic cleaning machines clean large quantities of metal parts by stacking the metal parts in a mesh basket and then placing the basket into the ultrasonic cleaner. However, the contact and stacking of a large number of metal parts reduces the cleaning efficiency of the machine, and large areas of tight, gapless stacking may result in some areas that cannot be cleaned. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a washing and rinsing integrated metal product cleaning device to solve the problem that the stacking of batches of metal parts in contact with each other will reduce the cleaning efficiency of the cleaning machine, while large-area tight contact and gapless stacking may lead to the problem that some parts cannot be cleaned.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a washing and rinsing integrated metal product cleaning device, including an ultrasonic cleaner, a cleaning tank is provided inside the ultrasonic cleaner, symmetrical telescopic drive rods are installed on the outside of the ultrasonic cleaner, the telescopic ends of the telescopic drive rods are fixedly connected to a top plate, symmetrical sliding grooves are opened on the top plate, an arched suspension is slidably arranged in the sliding grooves, a workpiece basket is fixedly connected to the bottom of the arched suspension, and a pushing mechanism is provided on the top plate to disperse and misalign the metal parts in the workpiece basket;

[0006] The pushing mechanism includes a motor fixed to the top plate, the output end of the motor is connected to a reciprocating disc, the eccentric end of the reciprocating disc is fixedly mounted with a column rod, a transmission rod is rotatably connected to the column rod, a shaft joint is fixedly mounted in the middle of the arched suspension, and the end of the transmission rod away from the column rod is rotatably connected to the shaft joint.

[0007] Preferably, the top plate is provided with symmetrical wheel frames on the upper and lower sides, and the wheel frames are fixedly mounted on the side of the arched suspension, with a number of rollers evenly rotatably installed inside the wheel frames.

[0008] Preferably, the sides and bottom of the workpiece basket have a mesh structure, and the width of the workpiece basket is smaller than the width of the cleaning tank.

[0009] Preferably, the cleaning tank is equipped with a filtration mechanism, and the top plate is equipped with a rinsing mechanism.

[0010] Preferably, the filtration mechanism includes a filter rack, a filter screen is provided at the bottom of the filter rack, and a carrying handle is fixedly connected to the bottom of both the left and right sides of the filter rack.

[0011] Preferably, the mesh size of the filter screen is smaller than that of the workpiece basket, and the handle is arranged in an L-shape.

[0012] Preferably, the rinsing mechanism includes a water pipe fixed to the bottom surface of the top plate, a plurality of high-pressure nozzles evenly arranged on the water pipe, and a rinsing pump fixedly installed on the top surface of the top plate. The output end of the rinsing pump is connected to the water pipe, and the input end of the rinsing pump is fixedly connected to a delivery pipe. The bottom end of the delivery pipe is connected to the cleaning tank.

[0013] Preferably, the bottom end of the conveying pipe is located below the filter screen, and the conveying pipe is a PVC flexible hose.

[0014] Preferably, the ultrasonic cleaner is equipped with a cross-flow fan at the top.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention uses a telescopic drive rod to retract, immersing metal parts in a cleaning solution. Then, an ultrasonic cleaner is started to perform ultrasonic cleaning on the metal parts. After a period of time, a pushing mechanism drives the workpiece basket to reciprocate multiple times, changing the contact and stacking state of the metal parts. Ultrasonic cleaning continues, which can efficiently and thoroughly clean a batch of metal parts.

[0017] This invention, through the design of a filter rack and filter screen, can filter and screen out impurities from the cleaning solution during the cleaning process. At the same time, the addition of a handle makes it easy for workers to remove impurities from the filter rack.

[0018] This invention uses a flushing pump to pump the cleaning fluid from a high-pressure nozzle and spray it out, and with the help of a pushing mechanism to disperse the metal parts, it can thoroughly flush the metal parts and prevent impurities from remaining on the surface of the metal parts.

[0019] This invention utilizes a cross-flow fan, with a telescopic drive rod aligning the workpiece basket with the fan's height. The cross-flow fan accelerates the drying of metal parts within the workpiece basket, and combined with a pushing mechanism to operate the metal parts, it enables rapid drying of the metal parts. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 2 This is a schematic diagram showing the disassembled main structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the relevant structure of the propulsion mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the wheel frame and roller structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the relevant structure of the filtration mechanism of this utility model;

[0025] Figure 6 This is a schematic diagram of the relevant structure of the rinsing mechanism of this utility model.

[0026] [Figure Labels]

[0027] 1. Ultrasonic cleaning machine; 2. Cleaning tank; 3. Telescopic drive rod; 4. Top plate; 41. Slide chute; 5. Arched suspension; 6. Workpiece basket; 7. Pushing mechanism; 71. Motor; 72. Reciprocating disc; 73. Column rod; 74. Transmission rod; 75. Shaft joint; 8. Filtration mechanism; 81. Filter rack; 82. Filter screen; 83. Hand handle; 9. Flushing mechanism; 91. Water pipe; 92. High-pressure nozzle; 93. Flushing pump; 94. Conveying pipe; 10. Cross-flow fan; 11. Wheel frame; 12. Roller. Detailed Implementation

[0028] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0029] As attached Figure 1 To be continued Figure 6 This utility model provides an integrated washing and rinsing metal product cleaning device, including an ultrasonic cleaner 1, a cleaning tank 2 inside the ultrasonic cleaner 1, symmetrical telescopic drive rods 3 installed on the outside of the ultrasonic cleaner 1, a top plate 4 fixedly connected to the telescopic end of the telescopic drive rods 3, symmetrical sliding grooves 41 opened on the top plate 4, an arched suspension 5 slidably arranged in the sliding grooves 41, a workpiece basket 6 fixedly connected to the bottom of the arched suspension 5, and a pushing mechanism 7 on the top plate 4 that can disperse and misalign the metal parts in the workpiece basket 6; the pushing mechanism 7 includes a motor 71 fixed on the top plate 4, a reciprocating disc 72 connected to the output end of the motor 71, a column rod 73 fixedly installed at the eccentric end of the reciprocating disc 72, a transmission rod 74 rotatably connected to the column rod 73, a shaft joint 75 fixedly installed in the middle of the arched suspension 5, and the end of the transmission rod 74 away from the column rod 73 rotatably connected to the shaft joint 75.

[0030] The telescopic drive rod 3 can lift the workpiece basket 6, allowing the metal parts in the workpiece basket 6 to be immersed in the cleaning solution in the cleaning tank 2, or to lift the workpiece basket 6 out of the cleaning solution to drain the metal parts. The motor 71 drives the reciprocating disc 72 to rotate, which in turn drives the column rod 73 to drive the transmission rod 74 and further drive the shaft joint 75 to move back and forth. This process is repeated multiple times, breaking the static contact state of the stacked parts and reducing "dead contact". At the same time, it promotes the dispersion of small parts and reduces the blind spots of dense stacking.

[0031] Specifically, when cleaning metal parts, cleaning solution is added to the cleaning tank 2, and the metal parts are placed in the workpiece basket 6. The telescopic drive rod 3 is retracted to immerse the metal parts in the cleaning solution. Then, the ultrasonic cleaner 1 is started to perform ultrasonic cleaning on the metal parts. After a period of time, the workpiece basket 6 is driven to reciprocate multiple times by the push mechanism 7 to change the contact state and stacking state of the metal parts. Then, ultrasonic cleaning is continued, which can efficiently and thoroughly clean a batch of metal parts.

[0032] Preferably, symmetrical wheel frames 11 are provided on the upper and lower sides of the top plate 4, and the wheel frames 11 are fixedly installed on the side of the arched suspension 5. Several rollers 12 are evenly installed inside the wheel frames 11, and the arrangement of the rollers 12 facilitates the arched suspension 5 to slide back and forth in the slide groove 41.

[0033] Preferably, the sides and bottom of the workpiece basket 6 are mesh structures, and the width of the workpiece basket 6 is smaller than the width of the cleaning tank 2, providing space for the reciprocating movement of the workpiece basket 6.

[0034] Furthermore, a filtration mechanism 8 is installed inside the cleaning tank 2, and a rinsing mechanism 9 is installed on the top plate 4.

[0035] Preferably, the filtration mechanism 8 includes a filter rack 81, a filter screen 82 is provided at the bottom of the filter rack 81, and a handle 83 is fixedly connected to the bottom of both the left and right sides of the filter rack 81.

[0036] Preferably, the mesh size of the filter screen 82 is smaller than that of the workpiece basket 6, allowing impurities to leak out of the workpiece basket 6 and be intercepted by the filter screen 82. Furthermore, the handle 83 is designed in an L-shape, and by contacting the top surface of the ultrasonic cleaner 1 with the handle 83, the filter rack 81 can be suspended in the cleaning liquid.

[0037] Specifically, the filter rack 81 and filter screen 82 can filter out impurities from the cleaning solution during the cleaning process, while the handle 83 makes it easy for staff to remove impurities from the filter rack 81.

[0038] Preferably, the rinsing mechanism 9 includes a water pipe 91 fixed to the bottom surface of the top plate 4, a plurality of high-pressure nozzles 92 evenly arranged on the water pipe 91, and a rinsing pump 93 fixedly installed on the top surface of the top plate 4. The output end of the rinsing pump 93 is connected to the water pipe 91, and the input end of the rinsing pump 93 is fixedly connected to a delivery pipe 94. The bottom end of the delivery pipe 94 is connected to the cleaning tank 2.

[0039] Preferably, the bottom end of the delivery pipe 94 is located below the filter screen 82, and the delivery pipe 94 is a PVC flexible hose.

[0040] The cleaning fluid filtered by the filter screen 82 can be pumped into the water pipe 91 through the delivery pipe 94 and sprayed downwards at high pressure from the high-pressure nozzle 92 to rinse the metal parts.

[0041] Specifically, after being cleaned by the ultrasonic cleaner 1, the workpiece basket 6 can be lifted above the cleaning tank 2 by the telescopic drive rod 3. The cleaning liquid is pumped out from the high-pressure nozzle 92 by the flushing pump 93 and sprayed out. The push mechanism 7 disperses the metal parts, which can thoroughly rinse the metal parts and prevent impurities from remaining on the surface of the metal parts.

[0042] Furthermore, the ultrasonic cleaner 1 is equipped with a cross-flow fan 10 on its top.

[0043] The telescopic drive rod 3 can be raised and lowered in three stages through the existing control module. The height of the workpiece basket 6 is raised in three stages. In the first stage, the workpiece basket 6 is immersed in the cleaning solution to rinse the metal parts. In the second stage, the workpiece basket 6 is aligned with the height of the cross-flow fan 10. The cross-flow fan 10 is preferably equipped with a heating module. The cross-flow fan 10 can accelerate the drying of the metal parts in the workpiece basket 6. It can be used in conjunction with the push mechanism 7 to operate the metal parts and improve the drying efficiency. In the third stage, the workpiece basket 6 is raised to the highest position. At this time, the operator can take out the filter rack 81 upward through the handle 83 to process the filtered impurities.

[0044] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0045] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0046] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A kind of metal product cleaning device of washing flush integration, including ultrasonic cleaner (1), the ultrasonic cleaner (1) is provided with cleaning pool (2) in, it is characterized in that, The ultrasonic cleaner (1) is equipped with symmetrical telescopic drive rods (3) on its outer side. The telescopic end of the telescopic drive rod (3) is fixedly connected to a top plate (4). The top plate (4) is provided with symmetrical sliding grooves (41). An arched suspension (5) is slidably arranged in the sliding groove (41). A workpiece basket (6) is fixedly connected to the bottom of the arched suspension (5). The top plate (4) is provided with a pushing mechanism (7) that can disperse and misalign the metal parts in the workpiece basket (6). The pushing mechanism (7) includes a motor (71) fixed on the top plate (4), the output end of the motor (71) is connected to a reciprocating disc (72), the eccentric end of the reciprocating disc (72) is fixedly mounted with a column rod (73), a transmission rod (74) is rotatably connected to the column rod (73), a shaft joint (75) is fixedly mounted in the middle of the arched suspension (5), and the end of the transmission rod (74) away from the column rod (73) is rotatably connected to the shaft joint (75).

2. The wash-rinse-one-shot metal product cleaning apparatus of claim 1, wherein, The top plate (4) is provided with symmetrical wheel frames (11) on the upper and lower sides, and the wheel frames (11) are fixedly installed on the side of the arched suspension (5). Several rollers (12) are evenly installed inside the wheel frames (11).

3. The wash-and-rinse-in-one metal product cleaning apparatus of claim 1, wherein, The sides and bottom of the workpiece basket (6) are mesh structures, and the width of the workpiece basket (6) is smaller than the width of the cleaning tank (2).

4. The wash-and-rinse-in-one metal product cleaning apparatus of claim 3, wherein, The cleaning tank (2) is equipped with a filtration mechanism (8), and the top plate (4) is equipped with a rinsing mechanism (9).

5. The wash-and-rinse-in-one metal product cleaning apparatus of claim 4, wherein, The filtration mechanism (8) includes a filter rack (81), a filter screen (82) is provided at the bottom of the filter rack (81), and a handle (83) is fixedly connected to the bottom of both the left and right sides of the filter rack (81).

6. The wash-and-rinse-in-one metal product cleaning apparatus of claim 5, wherein, The mesh size of the filter (82) is smaller than that of the workpiece basket (6), and the handle (83) is arranged in an L-shape.

7. The wash-and-rinse-in-one metal product cleaning apparatus of claim 5, wherein, The rinsing mechanism (9) includes a water pipe (91) fixed on the bottom surface of the top plate (4). Several high-pressure nozzles (92) are evenly arranged on the water pipe (91). A rinsing pump (93) is also fixedly installed on the top surface of the top plate (4). The output end of the rinsing pump (93) is connected to the water pipe (91). The input end of the rinsing pump (93) is fixedly connected to a delivery pipe (94). The bottom end of the delivery pipe (94) is connected to the cleaning tank (2).

8. The wash-and-rinse-in-one metallic article cleaning apparatus of claim 7, wherein, The bottom end of the delivery pipe (94) is located below the filter screen (82), and the delivery pipe (94) is a PVC hose.

9. The wash-and-rinse-in-one metallic article cleaning apparatus of claim 1, wherein, The ultrasonic cleaner (1) is equipped with a cross-flow fan (10) on top.

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