A flat wire buckle automatic processing equipment receiving device
Patent Information
- Application Number
- CN202522261645.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种扁线卡扣自动加工设备收料装置,旨在改善现有技术中具有弹性的废料掉落时会从收集箱中弹出,需要工作人员手动捡起,进而增加了工作人员的工作量,降低了设备的实用性的问题
1、本实用新型中,当扁线到达冲压板底部,液压柱启动,推动板向下移动,板底部凸块冲孔扁线,废料滑落至收集箱,接触弹性板时,弹簧片缓冲压力,降低噪声,防止废料弹出,收集箱满后,拉动活动臂,弹簧柱形变产生弹力,便于抽出收集箱,随后弹簧柱复位活动臂,即可实现对收集箱的限位,且能够防止废料溅出,进而增加工作人员的工作量,提高了设备的实用性。
Smart Images

Figure CN224737087U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flat wire buckle technology, and in particular to a material receiving device for an automatic processing equipment for flat wire buckles. Background Technology
[0002] With the development of the manufacturing industry, the production of automotive parts requires increasingly higher levels of automation. In the production process of flat wire clips, automated processing equipment has gradually replaced traditional manual or semi-automated production methods. In order to achieve automation of the entire production process and improve production efficiency and product quality stability, the material receiving device, as an important link in the production line, also needs to be continuously improved and optimized to adapt to the rhythm and requirements of automated production. The automatic material receiving device can seamlessly connect with the upstream processing equipment and collect the material in a timely and accurate manner after the flat wire clips are processed, avoiding the time delays and operational errors caused by manual material receiving.
[0003] A search revealed Chinese Patent Publication No. CN214398769U, which discloses a waste collection and recycling device. The device includes a cutting machine body and a support frame 1 mounted on one side of the cutting machine body. It also includes a collection device mounted on the upper end of the cutting machine body and a recycling device mounted on the support frame 1. The collection device includes a support plate 1 and a support plate 2. The support plate 1 is symmetrically fixed to both sides of the cutting machine body. The support plate 2 is bolted between the two support plates 1. An extension column is symmetrically fixed to one end of the support plate 2. A support plate 3 is fixed to the two extension columns. A rotating column 1 is rotatably mounted on the support plate 3. A support block is symmetrically fixed to the other end of the plate two, and a rolling bearing is fixed inside the support block. A rotating column two is fixed between the two rolling bearings. A conveying device is set through one end of the rotating column two through the rolling bearing. A conveyor belt one is set between the rotating column one and the rotating column two. It has the advantage of collecting and reusing the scrap generated during production and processing. However, this utility model does not take into account that when recycling waste, the waste will fall from a height into the collection box. The elastic waste will pop out of the collection box, requiring the staff to pick it up manually, which increases the workload of the staff and reduces the practicality of the equipment. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a material receiving device for an automatic processing equipment for flat wire clips, which aims to improve the problem in the prior art where elastic waste materials fall out of the collection box and need to be picked up manually by the staff, thus increasing the workload of the staff and reducing the practicality of the equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a receiving device for an automatic processing equipment for flat wire clips, comprising a fixed plate and a hydraulic column. A hollow shell is fixedly connected to the middle of the front side of the fixed plate. A hydraulic column is fixedly connected to the top of the inner wall of the hollow shell. A stamping plate is fixedly connected to the bottom of the hydraulic column. A template is fixedly connected to the front top of the fixed plate. A base plate is fixedly connected to the bottom front side of the fixed plate. A collection box is provided on the top of the base plate. A fixed arm is fixedly connected to the right end of the bottom front side of the fixed plate. A baffle is fixedly connected to the left side of the top of the base plate. A spring column is fixedly connected to the left side of the baffle. A movable arm is fixedly connected to the left side of the spring column. An elastic plate is slidably connected to the inner wall of the collection box. Spring plates are fixedly connected to both the left and right sides of the bottom inner wall of the collection box. An adjustment mechanism is provided on the front side of the fixed plate.
[0006] Through the above technical solutions: the hollow shell not only saves space but also facilitates the installation of subsequent components; the hydraulic column achieves precise operation of the stamping plate by accurately controlling the liquid pressure; the template provides an accurate reference surface for material processing; the collection box is used to collect waste generated during processing; the fixed arm provides additional stability to the device; the baffle not only protects the internal components from external interference but also provides opportunities for dynamic adjustment of the device through the spring column and movable arm fixedly connected to its left side; the elastic plate can automatically adjust its position according to the amount of collected material to ensure collection efficiency; the spring plate plays a buffering role in the operation of the device, reducing impact and extending the service life of the equipment; the adjustment mechanism allows the operator to fine-tune the device according to different processing needs to achieve the best working state.
[0007] As a further description of the above technical solution: The adjustment mechanism includes two fixed blocks. The outer walls of the two fixed blocks are fixedly connected to the bottom left and right sides of the outer wall of the fixed plate. A rotating column is rotatably connected to the bottom of the inner wall of the fixed block. An inclined plate is fixedly connected to the outer wall of the rotating column. Multiple limiting holes are opened on the left and right sides of the outer wall of the rotating column. A limiting column is slidably connected to the inner wall of the limiting hole. A fixed plate is fixedly connected to the top of the limiting column.
[0008] The above technical solution, which fixes the two blocks to the fixed plate, greatly enhances the stability and durability of the entire device. The inclined plate not only brings additional flexibility to the device, enabling it to adapt to more types of operational needs, but also significantly improves the convenience of the operation process, making it easier and more comfortable for users to use. The fixed plate ensures precise control of the device during operation, which is crucial for ensuring the accuracy and repeatability of the operation.
[0009] As a further description of the above technical solution: A mounting block is fixedly connected to the top front side of the fixing plate, and a hexagonal block is threadedly connected to the top outer wall of the hydraulic column.
[0010] Through the above technical solution: the mounting block provides a stable platform for the installation of auxiliary equipment, and the hexagonal block makes the adjustment of the hydraulic column more convenient. The operator can easily adjust the pressure by rotating the hexagonal block to ensure the precise movement of the stamping plate.
[0011] As a further description of the above technical solution: A pressure gauge is fixedly connected to the front side of the mounting block, and multiple scales are fixedly connected to the front side of the pressure gauge.
[0012] Through the above technical solution, the scale provides operators with an intuitive reading reference, making the monitoring and adjustment of the device status simple and efficient, and greatly improving work efficiency and operational accuracy.
[0013] As a further description of the above technical solution: The bottom front left and right ends of the mounting block are fixedly connected with connecting rods, and the bottom of the connecting rods is threaded with threaded posts.
[0014] Through the above technical solution, the connecting rod stabilizes the structure of the entire device, and the threaded connection between the connecting rod and the threaded column ensures the stability and reliability of the device, while also facilitating maintenance and replacement.
[0015] As a further description of the above technical solution: The outer wall of the threaded column is threaded with a nut one, and the bottom of the outer wall of the threaded column is threaded with a nut two.
[0016] The above technical solution not only enhances the stability of the connection but also provides a more robust fixing effect.
[0017] As a further description of the above technical solution: The outer wall of the threaded column is provided with a gasket, and the left and right ends of the front middle part of the fixing plate are fixedly connected with fixing rods.
[0018] Through the above technical solutions, the gasket can effectively disperse pressure, thereby avoiding wear problems caused by long-term use, and the fixing rod ensures the stability and durability of the entire structure, enabling the entire device to withstand greater forces and longer periods of use, thus greatly extending the service life of the equipment.
[0019] As a further description of the above technical solution: A transparent disc is fixedly connected to the front center of the pressure gauge, and a pointer is provided at the front right end of the transparent disc.
[0020] Through the above technical solution, the transparent disc not only makes it convenient for operators to read pressure data intuitively, but the pointer set on its front right end also accurately indicates the pressure changes, providing real-time feedback to the operator.
[0021] This utility model has the following beneficial effects: 1. In this utility model, when the flat wire reaches the bottom of the stamping plate, the hydraulic column is activated, pushing the plate downward. The bottom protrusion of the plate punches the flat wire, and the waste material slides into the collection box. When it contacts the elastic plate, the spring plate buffers the pressure, reduces noise, and prevents the waste material from popping out. After the collection box is full, the movable arm is pulled, and the spring column deforms to generate elastic force, making it easy to pull out the collection box. Then the spring column resets the movable arm, which can realize the limitation of the collection box and prevent the waste material from splashing out, thereby increasing the workload of the workers and improving the practicality of the equipment.
[0022] 2. In this utility model, when adjusting the angle of the inclined plate, the fixed plate is pulled to pull the limiting post out of the limiting hole and the fixed block, the inclined plate is pushed to make the rotating post rotate around the fixed plate to the required angle, and then the limit post is stopped and inserted into the limiting hole, passing through the fixed block, thereby locking the rotating post, realizing the adjustment of the angle of the inclined plate, so that the waste can accurately enter the collection box at the bottom, improving the adaptability of the equipment. Attached Figure Description
[0023] Figure 1 This is a perspective view of the front side of the fixing plate of the receiving device of the flat wire buckle automatic processing equipment proposed in this utility model; Figure 2 This is a partial structural exploded view of the mounting block of the receiving device of the flat wire buckle automatic processing equipment proposed in this utility model; Figure 3 This is a partial structural diagram of the elastic plate of the receiving device of the flat wire buckle automatic processing equipment proposed in this utility model; Figure 4 This is a partial structural diagram of the collection box of the material receiving device for an automatic processing equipment for flat wire buckles proposed in this utility model; Figure 5 This is a partial structural diagram of the inclined plate of the receiving device of the flat wire buckle automatic processing equipment proposed in this utility model.
[0024] Legend: 1. Fixed plate; 2. Adjusting mechanism; 201. Fixed block; 202. Rotating column; 203. Inclined plate; 204. Limiting hole; 205. Limiting column; 206. Fixed plate; 3. Hydraulic column; 4. Hollow shell; 5. Stamping plate; 6. Template; 7. Base plate; 8. Collection box; 9. Fixed arm; 10. Baffle; 11. Spring column; 12. Movable arm; 13. Elastic plate; 14. Spring sheet; 15. Mounting block; 16. Hexagonal block; 17. Fixed rod; 18. Pressure gauge; 19. Scale; 20. Pointer; 21. Connecting rod; 22. Threaded column; 23. Washer; 24. Nut one; 25. Nut two; 26. Transparent plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides a material receiving device for an automatic processing equipment for flat wire buckles, comprising a fixed plate 1 and a hydraulic column 3. A hollow shell 4 is fixedly connected to the middle of the front side of the fixed plate 1. A hydraulic column 3 is fixedly connected to the top of the inner wall of the hollow shell 4. A stamping plate 5 is fixedly connected to the bottom of the hydraulic column 3. A template 6 is fixedly connected to the front top of the fixed plate 1. A base plate 7 is fixedly connected to the bottom front side of the fixed plate 1. A collection box 8 is provided on the top of the base plate 7. A fixed arm 9 is fixedly connected to the right end of the bottom front side of the fixed plate 1. A baffle 10 is fixedly connected to the left side of the bottom front side of the base plate 7. A spring column 11 is fixedly connected to the left side of the baffle 10. A movable arm 12 is fixedly connected to the left side of the spring column 11. An elastic plate 13 is slidably connected to the inner wall of the collection box 8. Spring plates 14 are fixedly connected to the left and right sides of the bottom inner wall of the collection box 8. An adjustment mechanism 2 is provided on the front side of the fixed plate 1. An installation block 15 is fixedly connected to the top front side of the fixed plate 1. A hexagonal block 16 is threadedly connected to the top outer wall of the hydraulic column 3. Specifically, the hollow shell 4 not only saves space but also facilitates the installation of subsequent components. The hydraulic column 3 achieves precise operation of the stamping plate 5 by accurately controlling the liquid pressure. The template 6 provides an accurate reference surface for material processing. The collection box 8 is used to collect waste generated during processing. The fixed arm 9 provides additional stability to the device. The baffle 10 not only protects the internal components from external interference but also provides opportunities for dynamic adjustment of the device through the spring column 11 and movable arm 12 fixedly connected to its left side. The elastic plate 13 can automatically adjust its position according to the amount of collected material to ensure collection efficiency. The spring plate 14 plays a buffering role in the operation of the device, reducing impact and extending the service life of the equipment. The adjustment mechanism 2 allows the operator to fine-tune the device according to different processing needs to achieve the best working state. The mounting block 15 provides a stable platform for the installation of auxiliary equipment. The hexagonal block 16 makes the adjustment of the hydraulic column 3 more convenient. The operator can easily adjust the pressure by rotating the hexagonal block 16 to ensure the precise movement of the stamping plate 5.
[0027] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The adjusting mechanism 2 includes two fixed blocks 201. The outer walls of the two fixed blocks 201 are fixedly connected to the bottom left and right sides of the outer wall of the fixed plate 1. The bottom of the inner wall of the fixed block 201 is rotatably connected to a rotating column 202. The outer wall of the rotating column 202 is fixedly connected to an inclined plate 203. Multiple limiting holes 204 are opened on the left and right sides of the outer wall of the rotating column 202. The inner wall of the limiting hole 204 is slidably connected to a limiting column 205. The top of the limiting column 205 is fixedly connected to a fixed plate 206. The front side of the mounting block 15 is fixedly connected to a pressure gauge 18. Multiple scales 19 are fixedly connected to the front side of the pressure gauge 18. Specifically, the two fixing blocks 201 are fixedly connected to the fixing plate 1, which greatly enhances the stability and durability of the entire device. The inclined plate 203 not only brings additional flexibility to the device, enabling it to adapt to more types of operational needs, but also significantly improves the convenience of the operation process, making it easier and more comfortable for users to use. The fixing plate 206 ensures precise control of the device during operation, which is crucial for ensuring the accuracy and repeatability of the operation. The scale 19 provides the operator with an intuitive reading reference, making it simple and efficient to monitor and adjust the device status, greatly improving work efficiency and operational accuracy.
[0028] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The bottom front left and right ends of the mounting block 15 are fixedly connected to the connecting rod 21, and the bottom of the connecting rod 21 is threadedly connected to the threaded post 22. The front middle part of the pressure gauge 18 is fixedly connected to the transparent disk 26, and the front right end of the transparent disk 26 is provided with the pointer 20. Specifically, the connecting rod 21 stabilizes the structure of the entire device. The connecting rod 21 is threadedly connected to the threaded column 22, ensuring the stability and reliability of the device, while also facilitating maintenance and replacement. The transparent disc 26 not only allows the operator to read the pressure data intuitively, but the pointer 20 set on its front right end also accurately indicates the pressure changes, providing the operator with real-time feedback.
[0029] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The outer wall of the threaded column 22 is threaded with a nut 24, the bottom of the outer wall of the threaded column 22 is threaded with a nut 25, the outer wall of the threaded column 22 is provided with a washer 23, and the left and right ends of the front middle part of the fixing plate 1 are fixedly connected with fixing rods 17. Specifically, the threaded connection between the threaded post 22 and the nut 25 not only further enhances the stability of the connection but also provides a more secure fixing effect. The gasket 23 effectively disperses pressure, thereby avoiding wear problems caused by long-term use. The fixing rod 17 ensures the stability and durability of the entire structure, enabling the entire device to withstand greater forces and longer periods of use, thus greatly extending the service life of the equipment.
[0030] Working principle: When the flat wire to be stamped moves to the bottom of the stamping plate 5, the hydraulic column 3 is activated. The hydraulic column 3 pushes the stamping plate 5, causing the stamping plate 5 to move downward. The protrusion at the bottom of the stamping plate 5 passes through the corresponding position of the flat wire to punch holes in the flat wire. The punched waste material slides down the bottom of the template 6 into the collection box 8. When the waste material falls to the top of the elastic plate 13, it applies pressure to the spring plate 14. The spring plate 14 buffers the pressure, reduces noise, and prevents the waste material from popping out. When the collection box 8 is full of waste material, the movable arm 12 is pulled to the left, causing the spring column 11 to deform and generate elastic force. At this time, the collection box 8 can be pulled out from between the movable arm 12 and the fixed arm 9. The spring column 11 then resets the movable arm 12, thus limiting the collection box 8 and preventing waste material from splashing out, thereby increasing the workload of the workers and improving the practicality of the equipment. When the angle of the inclined plate 203 needs to be adjusted, pull the fixed plate 206, so that the fixed plate 206 and the limiting post 205 are pulled out from the inside of the limiting hole 204 and the fixed block 201. At this time, push the inclined plate 203, so that the inclined plate 203 drives the rotating post 202 to rotate around the inner wall of the fixed plate 1. When it rotates to the specified angle, stop the rotation, and then insert the limiting post 205 into the limiting hole 204, so that the limiting post 205 passes through the limiting hole 204 and enters the fixed block 201, which can limit the rotating post 202 to that position, realize the adjustment of the angle of the inclined plate 203, and enable the waste to enter the bottom collection box 8 accurately, improving the adaptability of the equipment.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A flat wire buckle automatic processing equipment receiving device, comprising a fixed plate (1) and a hydraulic column (3), characterized in that: A hollow shell (4) is fixedly connected to the middle of the front side of the fixed plate (1). A hydraulic column (3) is fixedly connected to the top of the inner wall of the hollow shell (4). A stamping plate (5) is fixedly connected to the bottom of the hydraulic column (3). A template (6) is fixedly connected to the front top of the fixed plate (1). A base plate (7) is fixedly connected to the bottom front side of the fixed plate (1). A collection box (8) is provided on the top of the base plate (7). A fixed arm (9) is fixedly connected to the right end of the bottom front side of the fixed plate (1). A baffle (10) is fixedly connected to the left side of the top of the base plate (7). A spring column (11) is fixedly connected to the left side of the baffle (10). A movable arm (12) is fixedly connected to the left side of the spring column (11). An elastic plate (13) is slidably connected to the inner wall of the collection box (8). Spring plates (14) are fixedly connected to the left and right sides of the bottom inner wall of the collection box (8). An adjustment mechanism (2) is provided on the front side of the fixed plate (1).
2. The device according to claim 1, characterized in that: The adjustment mechanism (2) includes two fixed blocks (201). The outer walls of the two fixed blocks (201) are fixedly connected to the bottom left and right sides of the outer wall of the fixed plate (1). A rotating column (202) is rotatably connected to the bottom of the inner wall of the fixed block (201). An inclined plate (203) is fixedly connected to the outer wall of the rotating column (202). Multiple limiting holes (204) are opened on the left and right sides of the outer wall of the rotating column (202). A limiting column (205) is slidably connected to the inner wall of the limiting hole (204). A fixed plate (206) is fixedly connected to the top of the limiting column (205).
3. The device according to claim 1, characterized in that: The front top of the fixed plate (1) is fixedly connected to the mounting block (15), and the top of the outer wall of the hydraulic column (3) is threadedly connected to the hexagonal block (16).
4. The material receiving device of the automatic processing equipment for flat wire buckles according to claim 3, characterized in that: A pressure gauge (18) is fixedly connected to the front side of the mounting block (15), and multiple scales (19) are fixedly connected to the front side of the pressure gauge (18).
5. The material receiving device of the automatic processing equipment for flat wire buckles according to claim 3, characterized in that: The bottom front left and right ends of the mounting block (15) are fixedly connected with connecting rods (21), and the bottom of the connecting rods (21) is threaded with threaded posts (22).
6. The material receiving device of the automatic processing equipment for flat wire buckles according to claim 5, characterized in that: The outer wall of the threaded column (22) is threaded with a nut (24), and the bottom of the outer wall of the threaded column (22) is threaded with a nut (25).
7. The device according to claim 5, characterized in that: The outer wall of the threaded column (22) is provided with a gasket (23), and the left and right ends of the front middle part of the fixing plate (1) are fixedly connected with fixing rods (17).
8. The device according to claim 4, characterized in that: A transparent disc (26) is fixedly connected to the middle of the front side of the pressure gauge (18), and a pointer (20) is provided at the right end of the front side of the transparent disc (26).
Citation Information
Patent Citations
Waste collecting and recycling device
CN214398769U