A diode pin forming die
Patent Information
- Application Number
- CN202521305663.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-06-24
AI Technical Summary
[0005]本实用新型的目的在于提供一种二极管引脚成型用模具,解决了上述背景技术中提出该装置在进行使用时,将二极管直接放置在装置上,二极管在进行压弯时,由于二极管是直接放置的会出现二极管不居中,使得二极管两侧的引脚折弯长度不一样,同时在进行折弯时,二极管还会出现移动的现象,从而影响到二极管加工的质量的问题
1、该二极管引脚成型用模具,通过夹持组件的设置,在进行使用时二极管放置在下模具的内部,启动伺服电机,伺服电机转动带动双向丝杆进行转动,双向丝杆转动使得夹持板在双向丝杆上进行移动,夹持板移动对二极管进行夹持,可以牢固地固定二极管主体,防止在引脚成型过程中二极管主体发生移动或位移,从而可以确保二极管在成型过程中的位置精确,提高引脚成型的精度。2、该二极管引脚成型用模具,通过滑条和限位组件的设置,在长期使用过程中,下模具可能会因磨损或损坏而影响成型质量,此时启动限位液压杆,限位液压杆推动限位板进行移动,限位板从下模具的内部抽出,抽出后,移动下模具,使其与底座进行分离,从而可以对下模具进行更换,避免因下模具磨损或损坏而影响成型质量。
Smart Images

Figure CN224737164U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diode forming technology, and in particular to a mold for forming diode leads. Background Technology
[0002] To manufacture a diode, the chip is soldered into a lead frame with pre-set pathways. The frame and chip are then placed into an injection mold. A fluid insulating material is injected into the mold using an injection molding machine. After the insulating material cools and solidifies, the diode is demolded and cut to obtain an independent semi-finished diode. Finally, the leads are bent to complete the production process.
[0003] A diode lead forming mold disclosed in publication CN210334121U includes an upper mold plate, an upper die, a lower mold, and a lower template arranged sequentially. The upper mold includes two first pressing blocks, and the top of the lower mold has two spaced-apart lead support plates. The projection of the first pressing blocks onto the lower mold is a first projection, and the two first projections are located on the side of the two lead support plates away from the center of the lower mold, with a gap between the first projections and the lead support plates. This invention provides lead support plates at the bottom of the leads for close contact and support. During mold closing and bending forming, the lead support plates can effectively counteract the bending force transmitted to the plastic body, reduce the tendency for relative displacement between the leads and the plastic body, effectively prevent the plastic body from tearing, and thus ensure the reliability of the bending action.
[0004] While the aforementioned patent effectively prevents the plastic body from tearing, thus ensuring the reliability of the bending action, the device, when used, places the diode directly on it. During bending, the diode may become misaligned, resulting in different bending lengths for the leads on both sides. Additionally, the diode may shift during bending, affecting the quality of the diode processing. Utility Model Content
[0005] The purpose of this invention is to provide a die for forming diode leads, which solves the problem mentioned in the background art that when the device is used, the diode is placed directly on the device, and when the diode is bent, it will not be centered, resulting in different bending lengths on both sides of the diode. At the same time, the diode will also move during bending, thus affecting the quality of diode processing.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a diode pin forming mold, comprising a base, with limiting components fixedly connected to both sides of the base, three sets of slide bars slidably connected inside the base, a lower mold fixedly connected to the top surface of the three sets of slide bars, and a clamping assembly slidably connected inside the lower mold. The limiting components include two sets of limiting hydraulic rods fixedly connected to both sides of the base, with a limiting plate fixedly connected to one end of each of the two sets of limiting hydraulic rods, and two sets of guide rods slidably connected inside each of the two sets of limiting plates. The clamping assembly includes two sets of clamping plates slidably connected inside the lower mold, with a bidirectional lead screw threadedly connected to the inside of each of the two sets of clamping plates, and a servo motor fixedly connected to one end of the bidirectional lead screw.
[0007] As a further embodiment of this utility model, two sets of buffer strips are fixedly connected to the top surface of the lower mold, and a placement cavity is opened inside the lower mold. The buffer strips reduce the impact force generated during the use of the device.
[0008] As a further embodiment of this utility model, a mounting box is fixedly connected to one side of the lower mold, and a motor housing is fixedly connected to one side of the mounting box. The motor housing serves to store the servo motor.
[0009] As a further embodiment of this utility model, four sets of support rods are fixedly connected to the top surface of the base, and one end of each set of support rods is fixedly connected to a top plate. The support rods provide support for the top plate.
[0010] As a further embodiment of this utility model, a lifting hydraulic rod is fixedly connected to the top surface of the top plate, and a lower pressure plate is fixedly connected to one end of the lifting hydraulic rod. The lifting hydraulic rod serves to drive the lower pressure plate to move.
[0011] As a further embodiment of this utility model, two sets of telescopic rods are fixedly connected to the top surface of the lower pressure plate, and bending plates are fixedly connected to both sides of the lower pressure plate. The bending plates serve to bend the diode pins.
[0012] As a further embodiment of this utility model, the interior of both sets of clamping plates is slidably connected with limit rods, and the surface of the base is provided with three sets of slide rails, with the three sets of slide bars slidably connected inside the slide rails. The setting of the limit rods makes the clamping plates move more smoothly.
[0013] (III) Beneficial Effects This utility model provides a die for forming diode leads, which has the following advantages: 1. This diode lead forming mold, through the clamping assembly, allows the diode to be placed inside the lower mold during use. Activating the servo motor drives a bidirectional lead screw, which in turn moves the clamping plate along the screw, firmly holding the diode and preventing movement or displacement during lead forming. This ensures precise diode positioning and improves lead forming accuracy. 2. The diode lead forming mold, through the use of a slide bar and limiting assembly, prevents wear or damage to the lower mold during long-term use, which could affect forming quality. Activating the limiting hydraulic rod moves a limiting plate, pulling it out of the lower mold. After extraction, the lower mold is moved to separate from the base, allowing for easy replacement and preventing wear or damage to the lower mold from affecting forming quality. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the bent plate structure of this utility model; Figure 3 This is a schematic diagram of the clamping component structure of this utility model; Figure 4 This is a schematic diagram of the limiting component structure of this utility model.
[0015] In the diagram: 1. Base; 2. Limiting assembly; 201. Limiting hydraulic rod; 202. Limiting plate; 203. Guide rod; 3. Sliding bar; 4. Lower mold; 5. Clamping assembly; 501. Clamping plate; 502. Bidirectional lead screw; 503. Servo motor; 6. Buffer bar; 7. Mounting box; 8. Motor box; 9. Support rod; 10. Top plate; 11. Lifting hydraulic rod; 12. Lower pressure plate; 13. Telescopic rod; 14. Bending plate; 15. Limiting rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0017] Please see Figures 1 to 4This utility model provides a technical solution: a diode pin forming mold, including a base 1, with limiting components 2 fixedly connected to both sides of the base 1. The limiting components 2 fix the lower mold 4, allowing the lower mold 4 to be replaced. Three sets of slide bars 3 are slidably connected inside the base 1, and the lower mold 4 is fixedly connected to the top surface of the three sets of slide bars 3. A clamping component 5 is slidably connected inside the lower mold 4, clamping the diode. The limiting components 2 include two sets of limiting hydraulic rods 201 fixedly connected to both sides of the base 1. One end of each of the two sets of limiting hydraulic rods 201 is fixedly connected to a limiting plate 202, and two sets of guide rods 203 are slidably connected inside each of the two sets of limiting plates 202. The clamping component 5 includes two sets of clamping plates 501 slidably connected inside the lower mold 4. A bidirectional lead screw 502 is threadedly connected inside the two sets of clamping plates 501, and a servo motor 503 is fixedly connected to one end of the bidirectional lead screw 502. Two sets of buffer strips 6 are fixedly connected to the top surface of the lower mold 4. The interior of the lower mold 4 is provided with a placement cavity. The buffer strips 6 are designed to reduce the impact force generated during the use of the device. A mounting box 7 is fixedly connected to one side of the lower mold 4, and a motor box 8 is fixedly connected to one side of the mounting box 7. The motor box 8 serves to store the servo motor 503. Four sets of support rods 9 are fixedly connected to the top surface of the base 1. One end of each set of support rods 9 is fixedly connected to the top plate 10. The support rods 9 serve to support the top plate 10. A lifting hydraulic rod 11 is fixedly connected to the top surface of the top plate 10. One end of the lifting hydraulic rod 11 is fixedly connected to a lower pressure plate 12. The lifting hydraulic rod 11 serves to drive the lower pressure plate 12 to move. Two sets of telescopic rods 13 are fixedly connected to the top surface of the lower pressure plate 12, and bending plates 14 are fixedly connected to both sides of the lower pressure plate 12. The bending plates 14 are used to bend the diode pins. Both sets of clamping plates 501 are slidably connected to limit rods 15 inside. The surface of the base 1 is provided with three sets of slide rails, and the three sets of slide bars 3 are slidably connected inside the slide rails. The setting of the limit rods 15 makes the clamping plates 501 move more smoothly.
[0018] In this invention, the working steps of the device are as follows: First step: When using the diode, place it inside the lower mold 4, start the servo motor 503, the servo motor 503 rotates and drives the bidirectional lead screw 502 to rotate. The rotation of the bidirectional lead screw 502 causes the clamping plate 501 to move on the bidirectional lead screw 502. The movement of the clamping plate 501 clamps the diode, which can firmly fix the diode body and prevent the diode body from moving or displacing during the lead forming process. This can ensure the accurate position of the diode during the forming process and improve the accuracy of lead forming. The second step: During long-term use, the lower mold 4 may experience wear or damage, affecting the molding quality. In this case, the limiting hydraulic rod 201 is activated, pushing the limiting plate 202 to move. The limiting plate 202 is then pulled out from inside the lower mold 4. After extraction, the lower mold 4 is moved to separate from the base 1, allowing for replacement of the lower mold 4 and preventing wear or damage from affecting the molding quality. It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of the utility model. The technical details of the power mechanism, power supply system, and control system are not fully described. However, those skilled in the art, understanding the principle of the above utility model, can clearly understand the specifics of its power mechanism, power supply system, and control system. The control method in the application document is automatic control via a controller, and the controller's control circuit can be implemented through simple programming by those skilled in the art. All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mold for diode lead forming, comprising a base (1), characterized in that: Limiting components (2) are fixedly connected to both sides of the base (1). Three sets of slide bars (3) are slidably connected inside the base (1). A lower mold (4) is fixedly connected to the top surface of the three sets of slide bars (3). A clamping component (5) is slidably connected inside the lower mold (4). The limiting component (2) includes two sets of limiting hydraulic rods (201) fixedly connected to both sides of the base (1). One end of each of the two sets of limiting hydraulic rods (201) is fixedly connected to a limiting plate (202). The interior of each of the two sets of limiting plates (202) is slidably connected to two sets of guide rods (203). The clamping assembly (5) includes two sets of clamping plates (501) slidably connected inside the lower mold (4). The two sets of clamping plates (501) are internally threaded with a bidirectional lead screw (502), and one end of the bidirectional lead screw (502) is fixedly connected with a servo motor (503).
2. The diode lead forming die according to claim 1, characterized by: Two sets of buffer strips (6) are fixedly connected to the top surface of the lower mold (4), and a placement cavity is opened inside the lower mold (4).
3. The diode lead forming die of claim 1 wherein: A mounting box (7) is fixedly connected to one side of the lower mold (4), and a motor box (8) is fixedly connected to one side of the mounting box (7).
4. The diode lead forming die of claim 1 wherein: The top surface of the base (1) is fixedly connected to four sets of support rods (9), and one end of the four sets of support rods (9) is fixedly connected to a top plate (10).
5. The diode lead forming die of claim 4 wherein: The top surface of the top plate (10) is fixedly connected to a lifting hydraulic rod (11), and one end of the lifting hydraulic rod (11) is fixedly connected to a lower pressure plate (12).
6. The diode lead forming die of claim 5 wherein: Two sets of telescopic rods (13) are fixedly connected to the top surface of the lower pressure plate (12), and bending plates (14) are fixedly connected to both sides of the lower pressure plate (12).
7. The diode lead forming die of claim 1 wherein: Both sets of clamping plates (501) are slidably connected to limit rods (15), and the surface of the base (1) is provided with three sets of slide rails, and the three sets of slide bars (3) are slidably connected to the inside of the slide rails.
Citation Information
Patent Citations
Pin forming die of diode
CN210334121U