Steel wire guiding structure for gabion net production

Abstract

This utility model discloses a wire guide structure for gabion mesh production, belonging to the technical field of wire guide structures. It includes a corner drive seat with a base plate mounted on its upper part; a height adjustment mechanism with a movable frame slidably installed therein; and a buffer-type pressure frame mounted on top of the movable frame. Detachable guide components are fixedly installed at the bottom of both the movable frame and the bottom of the buffer-type pressure frame. Each detachable guide component includes a fixed frame with bolted buckles at both ends, and a guide wheel is fixedly installed therein. The key technical point is that by adjusting the height of the upper detachable guide component using the buffer-type pressure frame, different sizes of wire can be adapted within a certain range. When the wire size is not within the adaptable range, the buckles can be removed and the entire guide wheel replaced. A guide wheel with a matching groove type can be used to guide the corresponding size of wire. This structural solution is simple to operate and allows for quick replacement of guide wheels to adapt to different sizes of wire, improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of wire guide structures, specifically a wire guide structure for the production of gabion mesh. Background Technology

[0002] In gabion mesh production, the wire guide structure plays a crucial role. Through precise path planning and fixing devices, it ensures the wires maintain a stable direction during weaving, preventing mesh deformation and dimensional deviations caused by misalignment or shaking, thus guaranteeing the overall uniformity and structural strength of the mesh. Simultaneously, this structure effectively reduces friction and entanglement between wires, lowering equipment wear and production failure rates, and improving continuous operation efficiency. Furthermore, the precise guide design provides a stable foundation for subsequent processes such as galvanizing and plastic coating, ensuring the finished gabion mesh possesses reliable impact resistance and durability in water conservancy, slope protection, and other projects.

[0003] Utility model CN215392260U discloses a wire guiding device for gabion mesh production and processing. Its structure includes a support plate and side plates. Side plates are fixed to the sides of the support plate, and a bidirectional opening and closing adjustment mechanism is installed inside the support plate. This adjustment mechanism is connected to a guiding mechanism for wire transmission, and the end of the guiding mechanism is rotatably connected to the side plates. A steering mechanism for adjusting the guiding angle is installed at the bottom of the support plate. This utility model has a compact and small structure with high installation adaptability. The guiding mechanism achieves stable wire transmission, while the opening and closing adjustment of the guiding mechanism facilitates rapid wire feeding during wire stripping, making subsequent maintenance more convenient. The steering mechanism can adjust the transmission direction to meet transmission needs, resulting in higher production efficiency and better production quality for gabion mesh.

[0004] While the aforementioned structure facilitates rapid wire feeding during wire stripping and allows for adjustment of the transmission direction, the lack of quick-disassembly mechanisms for its guide wheels necessitates the replacement of the entire guide structure when the required wire size does not match the slot size on the guide wheel. Replacing the guide structure requires disassembly and reassembly, a cumbersome process that hinders rapid adaptation to guiding wires of different sizes. Furthermore, although the structure allows for horizontal rotation and guide adjustment, the wire height at the guide point is not adjustable, rendering it unsuitable for adjusting guide height. Therefore, to address these issues, a new wire guide structure for gabion mesh production is proposed. Utility Model Content

[0005] To address the technical problems in comparative technologies, such as the difficulty in quickly adapting wire guide structures to guide wires of different sizes and the difficulty in adjusting the height of the wire at the guide point, this utility model provides a wire guide structure for gabion mesh production.

[0006] The technical solution adopted by the embodiments of this application to solve its technical problem is:

[0007] A wire guide structure for gabion mesh production includes a corner drive seat with a base plate mounted on its upper part for driving the base plate to rotate; a height adjustment mechanism fixedly mounted on the base plate, wherein a movable frame is slidably mounted, and the height adjustment mechanism is used to drive the movable frame to slide up and down; and a buffer-type pressure frame mounted on top of the movable frame; wherein detachable guide components are fixedly provided at the bottom of the movable frame and the bottom of the buffer-type pressure frame, and are symmetrically arranged with each other. Each detachable guide component includes a fixed frame with bolted fasteners at both ends, and a guide wheel is fixedly installed in the groove formed by the fixed frame and the fasteners.

[0008] In one possible implementation, the bottom end of the fixing frame and the inner wall of the buckle are provided with limit slots. The guide wheel includes a wheel body with connecting shafts fixedly connected to both ends. The wheel body is provided with a groove. The outer end of the connecting shaft is fixedly fitted with a support bearing, and the size of the support bearing matches the size of the limit slot.

[0009] In one possible implementation, the buffer-type pressure frame includes a guide rod slidably disposed on the top of the movable frame, the bottom end of which is fixedly connected to the fixed frame. A pressure plate is slidably disposed on the guide rod, and an adjusting screw threadedly connected to the movable frame is rotatably connected to its upper end face. A compression spring located below the pressure plate is sleeved on the guide rod.

[0010] In one possible implementation, the height adjustment mechanism includes two symmetrically arranged guide plates with cover plates mounted on their sides. A top plate is fixedly mounted on the top of the guide plates, and a drive motor is mounted on it. A rotating lead screw is installed between the guide plates and is fixedly connected to the shaft end of the drive motor.

[0011] In one possible implementation, the movable frame includes a frame body with a slider fixedly disposed on its side, wherein the slider is slidably disposed between guide plates.

[0012] In one possible implementation, the inner wall of the guide plate is fixedly provided with an anti-detachment guide ridge, and the slider has anti-detachment guide grooves on both sides that slide and engage with the anti-detachment guide ridge.

[0013] In one possible implementation, the corner drive base includes a base plate in which a rotating shaft is mounted and a stepper motor is fixedly mounted. The top end of the rotating shaft is fixedly connected to the base plate, and a drive gear is fixedly connected to the shaft end of the stepper motor. A transmission gear that meshes with the drive gear is fixedly sleeved on the rotating shaft.

[0014] In summary, this utility model has the following beneficial technical effects:

[0015] The height of the upper detachable guide component is adjusted by the buffer-type lower pressure frame to work in conjunction with the lower detachable guide component, clamping and limiting the steel wire at the guide point, thus playing a guiding role. This adjustment method can adapt to the guiding of steel wires of different sizes within a certain range. When the size of the steel wire is not within the adaptable range, the retaining ring can be removed and the entire guide wheel can be replaced. A guide wheel with a matching groove type can be used to match the guiding of steel wires of the corresponding size. The above structural solution is simple to operate and can adapt to the guiding of steel wires of different sizes by quickly replacing guide wheels of different sizes, thereby improving production efficiency.

[0016] In addition, the height adjustment mechanism can drive the lead screw to rotate via a drive motor, thereby driving the movable frame threadedly connected to the lead screw to move up and down, thus adjusting the height of the guide wire to meet different production needs and having a wider range of applications. Moreover, the above adjustment work does not require disassembling the entire guide structure and can be completed in the original installation position, making it simple and efficient to use. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the guiding structure of this utility model;

[0020] Figure 3 This is a partial schematic diagram of the guide structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the height adjustment mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the corner drive seat structure of this utility model.

[0023] In the diagram: 1. Corner drive seat; 11. Seat plate; 12. Rotating shaft; 13. Stepper motor; 14. Drive gear; 15. Transmission gear; 2. Base plate; 3. Height adjustment mechanism; 31. Guide plate; 311. Anti-detachment guide ridge; 32. Lead screw; 33. Cover plate; 34. Top plate; 35. Drive motor; 4. Movable frame; 41. Frame body; 42. Slider; 43. Anti-detachment guide groove; 5. Buffer-type lower pressure frame; 51. Guide rod; 52. Pressure plate; 53. Adjusting screw; 54. Compression spring; 6. Detachable guide component; 61. Fixed frame; 62. Buckle; 63. Guide wheel; 631. Wheel body; 632. Wire groove; 633. Support bearing; 64. Limiting slot. Detailed Implementation

[0024] The technical solution in this application embodiment is to solve the problems mentioned in the background art, and the overall idea is as follows:

[0025] like Figure 1 As shown, this embodiment provides a wire guide structure for gabion mesh production, including a corner drive seat 1, on which a base plate 2 is mounted for driving the base plate 2 to rotate; a height adjustment mechanism 3, which is fixedly mounted on the base plate 2, and a movable frame 4 is slidably mounted therein, the height adjustment mechanism 3 being used to drive the movable frame 4 to slide up and down; a buffer-type pressure frame 5, which is mounted on the top of the movable frame 4; and detachable guide members 6 are fixedly provided at the bottom of the movable frame 4 and the bottom of the buffer-type pressure frame 5, and are arranged symmetrically with each other.

[0026] Based on the above structural scheme, the height of the upper detachable guide 6 is adjusted by the buffer-type lower pressure frame 5 so that it can work in conjunction with the lower detachable guide 6 to clamp and limit the steel wire at the guide point, thus playing a guiding role. Moreover, this adjustment method can adapt to the guiding work of steel wires of different sizes within a certain range. In addition, the height adjustment mechanism 3 can drive the movable frame 4 to move up and down as a whole to adjust the height of the guide steel wire, so as to meet different production needs and have a wider range of application prospects. Furthermore, the above adjustment work does not require disassembling the entire guide structure and can be completed in the original installation position, making it simple and efficient to use.

[0027] Among them, such as Figure 2 As shown, the detachable guide component 6 includes a fixed frame 61 with bolted retaining rings 62 at both ends. A guide wheel 63 is fixedly installed in the groove formed by the fixed frame 61 and the retaining rings 62. When the size of the steel wire is not within the suitable range, the retaining rings 62 can be removed and the entire guide wheel 63 can be replaced. The guide wheel 63 with the appropriate groove shape can be used to match the guiding work of the corresponding size steel wire. The above structural solution is simple to operate and can adapt to the guiding work of steel wires of different sizes by quickly replacing guide wheels 63 of different sizes, thereby improving production efficiency.

[0028] like Figure 3 As shown, the specific solution for the detachable installation described above is as follows: the bottom end of the fixing frame 61 and the inner wall of the buckle 62 are both provided with limiting slots 64. The guide wheel 63 includes a wheel body 631, with connecting shafts fixedly connected to both ends. The wheel body 631 is provided with a groove 632. The outer end of the connecting shaft is fixedly fitted with a support bearing 633, and the size matches the size of the limiting slot 64. Based on the above structural solution, the support bearings 633 on both sides of the wheel body 631 can be clamped and fixed by the limiting slots 64 provided on the fixing frame 61 and the buckle 62, while preventing the support bearings 633 from coming out. This installation method is simple to operate and has a stable connection, which can effectively improve the loading and unloading efficiency.

[0029] like Figure 3 As shown, the buffer-type pressure frame 5 includes a guide rod 51 slidably mounted on the top of the movable frame 4, with its bottom end fixedly connected to the fixed frame 61. A pressure plate 52 is slidably mounted on the guide rod 51, and an adjusting screw 53 threadedly connected to the movable frame 4 is rotatably connected to its upper end face. A compression spring 54 is sleeved on the guide rod 51 and located below the pressure plate 52. When it is necessary to clamp and limit the guided steel wire, the pressure plate 52 is driven to move downward by the adjusting screw 53. During the downward movement, the pressure plate 52 can apply downward pressure to the entire detachable guide member 6 on the upper side through the compression spring 54, so that it can clamp and limit the steel wire. In the above structural scheme, the compression spring 54 can accumulate elastic potential energy to maintain a constant downward pressure, and at the same time, it has the function of preventing the adjusting screw 53 from loosening and causing a significant reduction in downward pressure.

[0030] like Figure 2 , Figure 4 As shown, the height adjustment mechanism 3 includes two symmetrically arranged guide plates 31, with cover plates 33 installed on their sides. A top plate 34 is fixedly installed on the top of the guide plates 31, and a drive motor 35 is installed on it. A rotating lead screw 32 is installed between the guide plates 31 and is fixedly connected to the shaft end of the drive motor 35. As a cooperation, the movable frame 4 includes a frame body 41, with a slider 42 fixedly installed on its side. The slider 42 is slidably disposed between the guide plates 31. Based on the above structural scheme, the drive motor 35 drives the lead screw 32 to rotate, thereby driving the slider 42, which is threadedly connected to the lead screw 32, to move up and down between the guide plates 31, thereby realizing the adjustment of the height of the frame body 41.

[0031] To prevent the slider 42 from slipping off the guide plates 31 during the sliding process, an anti-slip guide rib 311 is fixedly provided on the inner wall of the guide plate 31. Anti-slip guide grooves 43 are provided on both sides of the slider 42 to slide and engage with the anti-slip guide rib 311. Based on the above structural scheme, the stability of the slider 42 during the sliding process can be improved by the sliding engagement between the anti-slip guide rib 311 and the anti-slip guide groove 43, and the slider 42 can be prevented from slipping off the guide plates 31.

[0032] like Figure 5 As shown, the angle drive base 1 includes a base plate 11, in which a rotating shaft 12 is installed, and a stepper motor 13 is fixedly installed. The top end of the rotating shaft 12 is fixedly connected to the base plate 2. The shaft end of the stepper motor 13 is fixedly connected to a drive gear 14. A transmission gear 15 that meshes with the drive gear 14 is fixedly sleeved on the rotating shaft 12. When the guide needs to be adjusted, the stepper motor 13 works, and drives the transmission gear 15 to rotate through the drive gear 14, thereby driving the rotating shaft 12 to rotate at a specific angle, completing the rotation drive of the base plate 2. In this way, the horizontal angle of all structures installed on the base plate 2 can be adjusted.

[0033] The working principle and usage process of this utility model:

[0034] To achieve the guiding function, when it is necessary to clamp and limit the guiding steel wire, the adjusting screw 53 drives the pressure plate 52 to move downward. During the downward movement, the pressure plate 52 can apply downward pressure to the entire detachable guide member 6 on the upper side through the compression spring 54, so that it can clamp and limit the steel wire. In the above structural scheme, the compression spring 54 can accumulate elastic potential energy to maintain a constant downward pressure, and at the same time, it can prevent the adjusting screw 53 from loosening and causing a significant reduction in downward pressure. When it is necessary to adjust the height of the steel wire, the drive motor 35 drives the lead screw 32 to rotate, thereby driving the slider 42 threadedly connected to the lead screw 32 to move up and down between the guide plates 31, thereby realizing the adjustment of the height of the frame body 41.

[0035] When the size of the steel wire is not within the range of the current guide wheel 63, the retaining ring 62 can be removed to replace the entire guide wheel 63. The guide wheel 63 with the appropriate groove type can be replaced to match the guiding work of the corresponding size steel wire. The above structural solution is simple to operate and can adapt to the guiding work of different size steel wires by quickly replacing guide wheels 63 of different sizes, thereby improving production efficiency. Specifically, the support bearings 633 on both sides of the wheel body 631 are clamped and fixed by the limiting slots 64 opened on the fixing frame 61 and the retaining ring 62, which can prevent the support bearings 633 from falling out. This installation method is simple to operate and has a stable connection, which can effectively improve loading and unloading efficiency.

[0036] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A steel wire guide structure for gabion mesh production, characterized by, include: An angle drive base (1) has a base plate (2) mounted on its upper part, which is used to drive the base plate (2) to rotate; A height adjustment mechanism (3) is fixedly mounted on a base plate (2), and a movable frame (4) is slidably mounted therein. The height adjustment mechanism (3) is used to drive the movable frame (4) to slide up and down. A buffer-type pressure bracket (5) is installed on top of the movable bracket (4); The bottom of the movable frame (4) and the bottom of the buffer-type pressure frame (5) are both fixedly provided with detachable guide components (6), which are arranged symmetrically with each other. The detachable guide component (6) includes a fixed frame (61), and the two ends of the fixed frame (61) are joined with bolt-connected buckles (62). A guide wheel (63) is fixedly installed in the groove formed by the fixed frame (61) and the buckles (62).

2. A steel wire guiding structure for gabion mesh production according to claim 1, characterized in that: The bottom end of the fixing frame (61) and the inner wall of the buckle (62) are provided with limiting slots (64). The guide wheel (63) includes a wheel body (631), with connecting shafts fixedly connected to both ends. A wire groove (632) is provided on the wheel body (631). A support bearing (633) is fixedly sleeved on the outer end of the connecting shaft, and its size matches the size of the limiting slot (64).

3. The wire guide structure for gabion mesh production according to claim 1, characterized in that: The buffer-type pressure frame (5) includes a guide rod (51) slidably disposed on the top of the movable frame (4), the bottom end of which is fixedly connected to the fixed frame (61). A pressure plate (52) is slidably disposed on the guide rod (51), and an adjusting screw (53) threadedly connected to the movable frame (4) is rotatably connected to its upper end face. A compression spring (54) located on the lower side of the pressure plate (52) is sleeved on the guide rod (51).

4. A steel wire guiding structure for gabion mesh production according to claim 1, characterized in that: The height adjustment mechanism (3) includes two symmetrically arranged guide plates (31), with a cover plate (33) installed on their sides. A top plate (34) is fixedly installed on the top of the guide plate (31), and a drive motor (35) is installed on it. A rotating lead screw (32) is installed between the guide plates (31), and it is fixedly connected to the shaft end of the drive motor (35).

5. A wire guide structure for gabion mesh production according to claim 4, characterized in that: The movable frame (4) includes a frame body (41), on which a slider (42) is fixedly provided on the side, wherein the slider (42) is slidably disposed between the guide plates (31).

6. A wire guide structure for gabion mesh production according to claim 5, characterized in that: The inner wall of the guide plate (31) is fixedly provided with an anti-detachment guide rib (311), and the slider (42) has anti-detachment guide grooves (43) on both sides that slide and engage with the anti-detachment guide rib (311).

7. A wire guide structure for gabion mesh production according to claim 1, characterized in that: The corner drive base (1) includes a base plate (11), in which a rotating shaft (12) is installed, and a stepper motor (13) is fixedly installed. The top end of the rotating shaft (12) is fixedly connected to the base plate (2), and the shaft end of the stepper motor (13) is fixedly connected to a drive gear (14). A transmission gear (15) that meshes with the drive gear (14) is fixedly sleeved on the rotating shaft (12).

Images