Ingot casting machine with easy mold change

CN224737252UActive Publication Date: 2026-09-11QINGHAI FENGSEN ALUMINUM CO LTD
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Patent Information

Application Number
CN202521560534.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2026-09-11
Estimated Expiration
2035-07-25

AI Technical Summary

Technical Problem

”;但该装置一次只能产出一个金属锭,在需要生产大量金属锭时,现有技术需要投入大量铸锭机进行生产,导致成本增加,现有技术没有冷却装置,需要操作者用额外的冷却装置进行冷却,若操作者操作不当,容易发生安全事故

Benefits of technology

进一步设置为:通过电机的转动带动传动轴转动,从而带动旋转组件转动,最终带动模具放置筒的转动,从而实现对多个金属锭进行铸锭。

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Abstract

The utility model relates to non -ferrous metal ingot processing technical field especially is convenient for ingot casting machine of mould replacement, including support platform, its characterized in be: the support platform bottom's four corners are fixedly connected with support column, the top of support platform one side is fixedly connected with the pouring assembly, the support platform is penetrated by transmission shaft, the top of support platform is connected with rotating assembly. The device can continuously cast multiple metal ingots and cool, the rotation of motor drives transmission shaft to rotate, thereby drive rotating assembly to rotate, finally drive the rotation of mould placement cylinder, thereby realize to multiple metal ingots cast ingot, the bottom of mould placement cylinder is provided with drain hole, pour cooling liquid into mould placement cylinder, when cooling liquid reaches certain temperature, can discharge from the bottom drain hole, through above technical scheme, no longer need operator to cool with additional cooling device, reduce the probability of safety accident.
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Description

Technical Field

[0001] This utility model relates to the field of non-ferrous metal ingot processing technology, and specifically to an ingot casting machine that facilitates mold replacement. Background Technology

[0002] Metal casting is a process in which molten metal is poured into a permanent or reusable mold, solidifies to form ingots, bars, slabs, or billets, and is then machined into various shapes. Also known as die casting, it is the final step in metal smelting. The qualified molten metal produced from the furnace must be cast into metal ingots or billets with specific cross-sectional shapes and sizes through this process before it can be plastically processed to obtain various metal materials.

[0003] Chinese utility model patent CN221018588U discloses a casting machine, including a casting box (1) and a mold mechanism (12), characterized in that: the lower ends of the casting box (1) and the mold mechanism (12) are connected to a base (43), a rotating groove (15) is provided on one side of the casting box (1), and the rotating groove (15) penetrates both sides of the casting box (1), a first rotating rod (16) is rotatably provided on the inner surface of the rotating groove (15), a first gear (17) is fixedly provided on the outer surface of the first rotating rod (16), and a second gear (25) is meshed with the outer surface of the first gear (17). A second rotating rod (24) is fixedly provided on the inner surface of the second gear (25). A plurality of limiting grooves (22) are provided on the outer surface of the second rotating rod (24). A plug (23) is inserted into the inner surface of one of the limiting grooves (22). A rotating disk (4) is fixedly provided at the end of the second rotating rod (24) away from the second gear (25). However, this device can only produce one metal ingot at a time. When a large number of metal ingots need to be produced, the existing technology requires a large number of ingot casting machines for production, which increases costs. The existing technology does not have a cooling device, and the operator needs to use an additional cooling device for cooling. If the operator operates improperly, safety accidents are likely to occur. Utility Model Content

[0004] The purpose of this invention is to provide a casting machine that facilitates mold replacement, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a casting machine that facilitates mold replacement, comprising a support platform, with support columns fixedly connected to the four corners of the bottom of the support platform, a casting component fixedly connected to one side of the top of the support platform, the support platform being penetrated by a drive shaft, and a rotating component connected to the top of the support platform.

[0006] The beneficial effects of this utility model are: it can continuously cast multiple metal ingots and cool them.

[0007] To achieve continuous casting of multiple metal ingots: The method is further configured such that the rotation of the motor drives the transmission shaft to rotate, which in turn drives the rotating component to rotate, and finally drives the mold placement cylinder to rotate, thereby realizing the casting of multiple metal ingots.

[0008] By adopting the above technical solution, multiple metal ingots can be continuously cast, which improves production efficiency and reduces production costs.

[0009] To achieve cooling of the metal ingot: A further feature is provided: a drain hole is provided at the bottom of the mold placement cylinder, and coolant is poured into the mold placement cylinder. When the coolant reaches a certain temperature, it can be discharged from the bottom drain hole.

[0010] By adopting the above technical solution, operators no longer need to use additional cooling devices for cooling, reducing the probability of safety accidents.

[0011] Preferably, the casting assembly includes a support rod, the bottom end of which is fixedly connected to the top of a support plate, a support side rod is fixedly connected to one side of the support rod, a collar is fixedly connected to one side of the support side rod, and a casting bucket is fixedly connected to the inner wall of the collar.

[0012] Preferably, a motor is fixedly connected to one side of one of the support columns, a first pulley is fixedly connected to the output end of the motor, a second pulley is fixedly connected to the bottom of the drive shaft, the first pulley and the second pulley are connected by a drive belt, and a drive block is fixedly connected to the top end of the drive shaft.

[0013] Preferably, the rotating assembly includes a turntable, the bottom of which is rotatably connected to the top of the support platform. Four sliding grooves are fixedly connected at equal intervals in a circular array on the top of the turntable. The transmission block is slidably connected within the sliding grooves. Four mold placement cylinders are fixedly connected at equal intervals on the top of the turntable. Limiting posts are fixedly connected inside each mold placement cylinder. Limiting grooves are formed at the top of the limiting posts, and limiting blocks are fitted inside the limiting grooves. A rotating shaft is connected through one side of each mold placement cylinder. A protrusion that cooperates with the limiting block is fixedly connected to the surface of the rotating shaft and inside the mold placement cylinder. A pressure rod is fixedly connected to one end of the rotating shaft and inside the mold placement cylinder. A lifting block that cooperates with the pressure rod is fixedly connected to the top of the support platform.

[0014] Preferably, the lifting block is arc-shaped with a sloping top.

[0015] Preferably, the bottom of the mold placement cylinder is provided with a drainage hole.

[0016] Preferably, the transmission block is slidably connected to four sliding grooves in sequence, and the four sliding grooves are combined to form a cross shape.

[0017] Preferably, the bottom of the limiting block is a protrusion, and the protrusion is in indirect contact with the protrusion block.

[0018] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the casting component of this utility model; Figure 3 This is a schematic diagram of the rotating component of this utility model; Figure 4 This is a cross-sectional schematic diagram of the mold placement cylinder of this utility model.

[0020] In the diagram: 1. Support platform; 2. Casting assembly; 3. Drive shaft; 4. Rotating assembly; 5. Support column; 201. Support rod; 202. Support side rod; 203. Collar; 204. Casting bucket; 301. Motor; 302. First pulley; 303. Second pulley; 304. Drive belt; 305. Drive block; 401. Turntable; 402. Slide groove; 403. Mold placement cylinder; 404. Limiting column; 405. Limiting groove; 406. Limiting block; 407. Rotating shaft; 408. Pressure rod; 409. Protrusion; 410. Lifting block; 411. Drainage hole. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0022] Please see Figures 1 to 4 A casting machine for easy mold replacement includes a support platform 1, with support columns 5 fixedly connected to the four corners of the bottom of the support platform 1, a casting component 2 fixedly connected to one side of the top of the support platform 1, the support platform 1 being penetrated by a drive shaft 3, and a rotating component 4 connected to the top of the support platform 1.

[0023] In this embodiment, as Figure 1 As shown, support columns 5 are fixedly connected to the four corners of the bottom of the support platform 1, and a casting component 2 is fixedly connected to one side of the top of the support platform 1. The support platform 1 is penetrated by a drive shaft 3, and a rotating component 4 is connected to the top of the support platform 1.

[0024] The top of the support platform 1 is fixedly connected to a lifting block 410 that works in conjunction with the pressure rod 408.

[0025] The lifting block 410 is arc-shaped with a sloping top.

[0026] In this embodiment, as Figure 2 As shown, the casting assembly 2 includes a support rod 201. The bottom end of the support rod 201 is fixedly connected to the top surface of the support column 5. A support side rod 202 is fixedly connected to one side of the support rod 201. A collar 203 is fixedly connected to one side of the support side rod 202. A casting bucket 204 is fixedly connected to the inner wall of the collar 203.

[0027] In this embodiment, as Figure 3 As shown, a motor 301 is fixedly connected to one side of a support column 5, a first pulley 302 is fixedly connected to the output end of the motor 301, a second pulley 303 is fixedly connected to the bottom of the transmission shaft 3, the first pulley 302 and the second pulley 303 are connected by a transmission belt 304, and a transmission block 305 is fixedly connected to the top of the transmission shaft 3.

[0028] The rotating assembly 4 includes a turntable 401, the bottom of which is rotatably connected to the top of the support platform 1. Four grooves 402 are fixedly connected at equal intervals in a circular array on the top of the turntable 401. A transmission block 305 is slidably connected within the grooves 402. Four mold placement cylinders 403 are fixedly connected at equal intervals on the top of the turntable 401. Limiting posts 404 are fixedly connected inside each mold placement cylinder 403. A rotating shaft 407 is connected through one side of each mold placement cylinder 403. The bottom of the mold placement cylinder 403 is provided with a drainage hole 411.

[0029] The transmission block 305 is slidably connected to four slide grooves 402 in sequence, and the four slide grooves 402 are combined to form a cross shape.

[0030] In this embodiment, as Figure 4 As shown, a limiting groove 405 is provided at the top of the limiting post 404, and a limiting block 406 is sleeved inside the limiting groove 405. A protrusion 409 that works with the limiting block 406 is fixedly connected to the surface of the rotating shaft 407 and located inside the mold placement cylinder 403.

[0031] The bottom of the limiting block 406 is raised, and the raised part is in indirect contact with the protrusion 409.

[0032] The working process of the ingot casting machine for which the mold was replaced is as follows: First, the mold is placed in the mold placement cylinder 403, so that the bottom groove of the mold is in contact with the limiting post 404. Then, the motor 301 is started and the rotation speed is adjusted. At this time, the motor 301 drives the transmission block 305 to rotate through the first pulley 302, the second pulley 303, and the transmission belt 304. When the fan-shaped side of the transmission block 305 rotates to be in contact with the inner wall of the turntable 401, the rotating component 4 does not rotate. At this time, molten metal is injected into the mold. When the semi-circular side of the transmission block 305 is in contact with the inner wall of the slide 402, the rotating component 4 rotates and coolant is injected into the mold placement cylinder 403. When the pressure rod 408 contacts the lifting block 410, the lifting block 410 lifts the pressure rod 408 upward. At this time, the pressure rod 408 drives the rotating shaft 407 and the protrusion 409 to rotate, so that the limiting block 406 moves upward. At this time, the metal ingot in the mold moves upward and is clamped to the next working area by the gripper.

[0033] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0034] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. Ingot casting machine with facilitated mould change, comprising a support table (1), characterised in that: Support columns (5) are fixedly connected to the four corners of the bottom of the support platform (1), and a casting component (2) is fixedly connected to one side of the top of the support platform (1). The support platform (1) is penetrated by a drive shaft (3), and a rotating component (4) is connected to the top of the support platform (1).

2. The ingot caster facilitating mold changeover of claim 1, wherein: The casting assembly (2) includes a support rod (201), the bottom end of which is fixedly connected to the top of the support platform (1), a support side rod (202) is fixedly connected to one side of the support rod (201), a collar (203) is fixedly connected to one side of the support side rod (202), and a casting bucket (204) is fixedly connected to the inner wall of the collar (203).

3. The ingot caster facilitating mold changeover of claim 1, wherein: A motor (301) is fixedly connected to one side of one of the support columns (5). A first pulley (302) is fixedly connected to the output end of the motor (301). A second pulley (303) is fixedly connected to the bottom of the transmission shaft (3). The first pulley (302) and the second pulley (303) are connected by a transmission belt (304). A transmission block (305) is fixedly connected to the top end of the transmission shaft (3).

4. The ingot caster facilitating mold changeover of claim 3, wherein: The rotating assembly (4) includes a turntable (401), the bottom of which is rotatably connected to the top of the support platform (1). Four grooves (402) are fixedly connected at equal intervals in a circular array on the top of the turntable (401). The transmission block (305) is slidably connected within the grooves (402). Four mold placement cylinders (403) are fixedly connected at equal intervals on the top of the turntable (401). Limiting posts (404) are fixedly connected inside the mold placement cylinders (403). A limiting post (404) is opened at the top of the limiting post (404). The limiting groove (405) is fitted with a limiting block (406). A rotating shaft (407) is connected through one side of the mold placement cylinder (403). A protrusion (409) that works with the limiting block (406) is fixedly connected to the surface of the rotating shaft (407) and inside the mold placement cylinder (403). A pressure rod (408) is fixedly connected to one end of the rotating shaft (407) and inside the mold placement cylinder (403). A lifting block (410) that works with the pressure rod (408) is fixedly connected to the top of the support platform (1).

5. The ingot caster facilitating mold changeover of claim 4, wherein: The lifting block (410) is arc-shaped and has a sloping top.

6. The ingot caster facilitating mold changeover of claim 4, wherein: The bottom of the mold placement cylinder (403) is provided with a drainage hole (411).

7. The ingot caster facilitating mold changeover of claim 4, wherein: The transmission block (305) is slidably connected to four slide grooves (402) in sequence, and the four slide grooves (402) are combined to form a cross shape.

8. The ingot caster facilitating mold changeover of claim 4, wherein: The bottom of the limiting block (406) is raised, and the raised part is in indirect contact with the protrusion (409).

Citation Information

Patent Citations

  • Ingot casting machine

    CN221018588U