Die-casting device facilitating material taking

Abstract

The utility model discloses a die casting forming device convenient to take material belongs to die casting forming device technical field, and its technical scheme main points include die casting machine, the inner wall of die casting machine is provided with mould, the inner wall of mould is provided with the top rod, the right side of die casting machine is placed with electric rotary structure, electric telescopic subassembly is all provided to the left side and the right side of electric rotary structure, the top of mould is provided with elevating support, the inner wall of mould is provided with part body, has solved the small -size die casting forming device in -process of taking material of existing, mostly rely on manual taking material of staff, owing to the part temperature after die casting is higher, easy to cause scalding risk, and manual taking material speed is slow, is difficult to match with die casting rhythm, leads to production efficiency is limited, simultaneously, the grasping strength of part body when manual taking material is difficult to accurate control, and easy to appear part falling damage condition, increases the production cost problem.

Description

Technical Field

[0001] This utility model relates to the technical field of die casting molding equipment, and in particular to a die casting molding equipment that is easy to handle. Background Technology

[0002] Die casting equipment is an industrial device that uses a mold cavity to apply high pressure to molten metal or alloy, causing the molten metal to quickly fill the cavity under pressure and cool and solidify, thereby obtaining a molded product with the same shape as the mold cavity. Its core is to achieve efficient and precise molding of metal materials through high-pressure die casting process, and it is widely used in the mass production of various metal parts.

[0003] After the existing magnesium-aluminum alloy is die-cast, the product will fall into the lower mold cavity of the lower mold. Workers need to reach into the lower mold cavity to take out the molded product. Manual material handling is prone to touching the mold, which is highly dangerous.

[0004] An existing patent (publication number: CN222944476U) discloses a die-casting molding device that facilitates material handling, relating to the field of die-casting molding technology. It includes a base plate and a cooling ejection assembly. A stationary mold seat is bolted to the top center of the base plate. The cooling ejection assembly is located inside the stationary mold seat and includes a casting cavity, a water-cooling pipe, a three-way valve, a control handle, a water supply pipe, a cavity body, a float plate, a spring rod, and a top plate. The casting cavity is located at the top center of the stationary mold seat, and a spiral water-cooling pipe surrounds the casting cavity. The end of the water-cooling pipe is connected to the three-way valve. This application provides a die-casting molding device that facilitates material handling. A hydraulic cylinder drives the moving mold seat and the stationary mold seat to close relative to each other. Molten casting is added to the casting cavity through a liquid inlet and the molding process is completed. After molding, a water chiller is activated and circulates coolant into the spiral water-cooling pipe surrounding the casting cavity. The water-cooling pipe achieves rapid cooling of the casting within the casting cavity through heat conduction.

[0005] To address the aforementioned issues, existing patents offer solutions. However, most existing small die-casting molding devices rely on manual material handling during the material retrieval process. Due to the high temperature of die-cast parts, there is a risk of burns. Furthermore, manual material handling is slow and difficult to match the die-casting rhythm, resulting in limited production efficiency. At the same time, it is difficult to accurately control the gripping force on the part body during manual material handling, which can easily lead to parts falling and being damaged, increasing production costs. In addition, the material handling tools are usually fixed, making it difficult to flexibly adapt to different parts. Changing tools is complicated, further affecting material handling efficiency and production continuity, making it difficult to meet the efficient and flexible material handling requirements in small die-casting scenarios.

[0006] Therefore, a die-casting molding device that facilitates material handling is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a die-casting molding device that facilitates material handling. This device addresses the problem that existing small die-casting molding devices mostly rely on manual material handling by workers. Due to the high temperature of die-cast parts, there is a risk of burns. Furthermore, manual material handling is slow and difficult to match the die-casting rhythm, resulting in limited production efficiency. At the same time, it is difficult to accurately control the gripping force on the part body during manual material handling, which can easily lead to parts falling and being damaged, increasing production costs. In addition, material handling tools are usually fixed, making it difficult to flexibly adapt to different parts. Changing tools is also complicated, further affecting material handling efficiency and production continuity, making it difficult to meet the needs of efficient and flexible material handling in small die-casting scenarios.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a die-casting molding device for easy material handling, comprising a die-casting machine, a mold provided on the inner wall of the die-casting machine, a top rod provided on the inner wall of the mold, an electric rotating structure placed on the right side of the die-casting machine, electric telescopic components provided on the left and right sides of the electric rotating structure, a lifting frame provided on the top of the mold, a part body provided on the inner wall of the mold, a bidirectional threaded rod provided on the inner wall of the lifting frame, a limiting mechanism provided at the bottom of the bidirectional threaded rod, the limiting mechanism being in close contact with the part body on the side closest to the part body, the limiting mechanism including a limiting block, a connecting block fixedly connected to the side of the limiting block away from the part body, and an insert block fixedly connected to the side of the connecting block away from the limiting block.

[0009] Preferably, the inner wall of the lifting frame is slidably connected to a slider, and the inner wall of the slider is threadedly connected to the surface of the bidirectional threaded rod.

[0010] Preferably, a movable plate is fixedly connected to the bottom of the slider, and a mounting bracket is fixedly connected to the side of the movable plate near the insert block, and the surface of the insert block is inserted into the inner wall of the mounting bracket.

[0011] Preferably, a knob is movably connected to the inner wall of the mounting bracket, and the surface of the knob is threadedly connected to the inner wall of the insert block.

[0012] Preferably, the inner wall of the mounting bracket has a mounting hole for use with the knob, and the inner wall of the insert has a threaded hole for use with the knob.

[0013] Preferably, the side of the connecting block closest to the mounting frame contacts the mounting frame, and the inner wall of the mounting frame has a slot for use with the connecting block.

[0014] Preferably, an electric lifting assembly is fixedly connected to the top of the lifting frame, and an installation assembly is fixedly connected to the top of the electric lifting assembly.

[0015] Preferably, the mounting component is fixedly connected to the electric telescopic component on the side closest to the electric telescopic component, and a placement frame is fixedly connected to the bottom of the electric rotating structure.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This application sets up a limiting mechanism, which makes close contact with the part body through the limiting block, and can form a stable limit on the part body after it is ejected, so as to prevent the part from shaking or falling off during the material picking process. The cooperation between the connecting block and the insert block not only provides a reliable installation base for the limiting block and ensures uniform limiting force, but also adopts a quick disassembly setting for the limiting mechanism, which can easily replace different specifications of gripping tools to adapt to the material picking needs of diverse parts. With the help of the bidirectional threaded rod, the position adjustment of the limiting mechanism can be realized, further improving the flexibility, stability and accuracy of the material picking process, ensuring that the part body maintains a stable posture during the transfer process, and facilitating the efficient completion of the material picking operation.

[0018] 2. This application, by setting up an electric rotating structure and a lifting frame, allows the ejector rod on the inner wall of the mold to push the formed part body out of the mold, achieving initial separation of the part from the mold and facilitating subsequent material handling. The electric rotating structure, in conjunction with the electric telescopic component, can drive the lifting frame to flexibly adjust its position, enabling the lifting frame to accurately enter the pre-material handling position and leave the processing station without manual adjustment, reducing manual intervention costs and operational risks. The lifting frame provides an installation carrier for the bidirectional threaded rod and the limiting mechanism, working together to complete the gripping and transfer of the part body, realizing a continuous operation from ejecting the part body to transferring and placing it, improving material handling efficiency and automation. Attached Figure Description

[0019] Figure 1 This is an overall structural diagram of the die-casting molding device for easy material handling according to this utility model;

[0020] Figure 2 This is a structural diagram of the electric rotation structure of this utility model;

[0021] Figure 3 This is a structural diagram of the lifting frame of this utility model;

[0022] Figure 4 This is a structural diagram of the slider of this utility model;

[0023] Figure 5 This is a structural diagram of the limiting mechanism of this utility model;

[0024] Figure 6 This is a structural diagram of the mold of this utility model.

[0025] In the diagram, 1. Die-casting machine; 2. Limiting mechanism; 201. Insert block; 202. Connecting block; 203. Limiting block; 3. Mold; 4. Ejector rod; 5. Electric rotating structure; 6. Electric telescopic assembly; 7. Lifting frame; 8. Part body; 9. Two-way threaded rod; 10. Slider; 11. Movable plate; 12. Mounting frame; 13. Knob; 14. Mounting hole; 15. Threaded hole; 16. Slot; 17. Electric lifting assembly; 18. Mounting assembly; 19. Placement frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-6 The present invention provides the following technical solution:

[0028] A die-casting molding device for easy material handling includes a die-casting machine 1, a mold 3 on the inner wall of the die-casting machine 1, a push rod 4 on the inner wall of the mold 3, an electric rotating structure 5 on the right side of the die-casting machine 1, electric telescopic components 6 on the left and right sides of the electric rotating structure 5, a lifting frame 7 on the top of the mold 3, a part body 8 on the inner wall of the mold 3, a bidirectional threaded rod 9 on the inner wall of the lifting frame 7, a limiting mechanism 2 at the bottom of the bidirectional threaded rod 9, the limiting mechanism 2 being in close contact with the part body 8 on the side closest to the part body 8, the limiting mechanism 2 including a limiting block 203, a connecting block 202 fixedly connected to the side of the limiting block 203 away from the part body 8, and an insert block 201 fixedly connected to the side of the connecting block 202 away from the limiting block 203.

[0029] In this embodiment: By setting a limiting mechanism 2, which is in close contact with the part body 8 through the limiting block 203, a stable limit is formed on the part body 8 after it is ejected, preventing the part from shaking or falling off during the material handling process. The cooperation between the connecting block 202 and the insert block 201 not only provides a reliable installation base for the limiting block 203 and ensures uniform limiting force, but the limiting mechanism 2 also adopts a quick disassembly setting, which can easily replace different specifications of gripping tools to adapt to the diverse material handling needs of the part body 8. With the help of the bidirectional threaded rod 9, the position of the limiting mechanism 2 can be adjusted, further improving the flexibility, stability and accuracy of the material handling process, ensuring that the part body 8 maintains a stable posture during the transfer process, and facilitating high-efficiency handling. The material handling process is completed efficiently. By setting up the electric rotating structure 5 and the lifting frame 7, the push rod 4 on the inner wall of the mold 3 can push the formed part body 8 out of the mold 3, realizing the initial separation of the part from the mold 3, which facilitates the subsequent material handling. The electric rotating structure 5 and the electric telescopic component 6 work together to drive the lifting frame 7 to flexibly adjust its position, so that the lifting frame 7 can accurately enter the pre-material handling position and leave the processing station without manual adjustment, reducing the cost of manual intervention and operational risks. The lifting frame 7 provides an installation carrier for the bidirectional threaded rod 9 and the limiting mechanism 2, and works together to complete the gripping and transfer of the part body 8, realizing a continuous operation from the ejection of the part body 8 to the transfer and placement, improving the material handling efficiency and automation level.

[0030] Specifically, such as Figure 4 As shown, the inner wall of the lifting frame 7 is slidably connected to a slider 10, and the inner wall of the slider 10 is threadedly connected to the surface of the bidirectional threaded rod 9.

[0031] Specifically, such as Figure 4 As shown, a movable plate 11 is fixedly connected to the bottom of the slider 10, and a mounting bracket 12 is fixedly connected to the side of the movable plate 11 near the insert block 201. The surface of the insert block 201 is inserted into the inner wall of the mounting bracket 12.

[0032] Specifically, such as Figure 5 As shown, a knob 13 is movably connected to the inner wall of the mounting bracket 12, and the surface of the knob 13 is threadedly connected to the inner wall of the insert block 201.

[0033] In this embodiment: a slider 10 is set and threadedly connected to a bidirectional threaded rod 9. The slider 10 can slide along the inner wall of the lifting frame 7 by rotating the threaded rod, thereby adjusting the horizontal position of the limiting mechanism 2 to meet the gripping needs of parts 8 of different widths. The movable plate 11 connects the slider 10 and the mounting frame 12 to provide stable support for the limiting mechanism 2. The insert block 201 is inserted into the mounting frame 12 and fixed by the thread of the knob 13, which not only ensures that the limiting mechanism 2 is firmly installed, but also enables quick disassembly and replacement. The knob 13 is easy to operate and the limiting block 203 can be disassembled and assembled without special tools, improving the efficiency of changing gripping tools of different specifications and ensuring the flexibility and adaptability of the material handling process.

[0034] Specifically, such as Figure 5 As shown, the inner wall of the mounting bracket 12 is provided with a mounting hole 14 for use with the knob 13, and the inner wall of the insert block 201 is provided with a threaded hole 15 for use with the knob 13.

[0035] Specifically, such as Figure 5 As shown, the side of the connecting block 202 near the mounting bracket 12 contacts the mounting bracket 12, and the inner wall of the mounting bracket 12 is provided with a slot 16 for use with the insert block 201.

[0036] In this embodiment: the mounting hole 14 on the inner wall of the mounting bracket 12 facilitates the rotation of the knob 13 on the inner wall of the mounting bracket 12 through the mounting hole 14; the threaded hole 15 on the inner wall of the insert 201 facilitates the rotation of the knob 13 on the inner wall of the insert 201 through the threaded hole 15; and the slot 16 on the inner wall of the mounting bracket 12 facilitates the insertion of the insert 201 into the inner wall of the mounting bracket 12 through the slot 16, thus facilitating the installation of the insert 201.

[0037] Specifically, such as Figure 3 As shown, an electric lifting assembly 17 is fixedly connected to the top of the lifting frame 7, and an installation assembly 18 is fixedly connected to the top of the electric lifting assembly 17.

[0038] Specifically, such as Figure 2 As shown, the mounting component 18 is fixedly connected to the electric telescopic component 6 on the side closest to the electric telescopic component 6, and the bottom of the electric rotating structure 5 is fixedly connected to the placement rack 19.

[0039] In this embodiment: by setting up an electric lifting component 17 and an installation component 18, the electric lifting component 17 can drive the lifting frame 7 to achieve vertical height adjustment, accurately control the alignment distance between the limiting mechanism 2 and the part body 8, adapt to the material picking requirements of parts body 8 with different thicknesses, and the installation component 18 fixes the electric lifting component 17 and the electric telescopic component 6 to ensure stable linkage between the lifting frame 7 and the electric telescopic component 6. The placement frame 19 provides stable support for the electric rotating structure 5, ensuring that it runs smoothly when driving the material picking mechanism to rotate, reducing the impact of vibration on the material picking accuracy, and improving the stability and operational reliability of the entire material picking structure.

[0040] Working Principle: During the use of the die-casting machine 1, a limiting mechanism 2 is set up. The limiting mechanism 2 is in close contact with the part body 8 through the limiting block 203, which can form a stable limit on the part body 8 after ejection, preventing the part from shaking or falling off during the material handling process. The cooperation between the connecting block 202 and the insert block 201 not only provides a reliable installation base for the limiting block 203 and ensures uniform limiting force, but also the limiting mechanism 2 adopts a quick disassembly setting, which can easily replace different specifications of gripping tools to adapt to the diverse material handling needs of the part body 8. With the help of the bidirectional threaded rod 9, the position of the limiting mechanism 2 can be adjusted, further improving the flexibility, stability and accuracy of the material handling process, and ensuring that the part body 8 maintains a stable posture during the transfer process. The design facilitates efficient material handling. By incorporating an electric rotating structure 5 and a lifting frame 7, the push rod 4 on the inner wall of the mold 3 can eject the formed part body 8 from the mold 3, achieving initial separation of the part from the mold 3 and facilitating subsequent material handling. The electric rotating structure 5, in conjunction with the electric telescopic component 6, can drive the lifting frame 7 to flexibly adjust its position, allowing the lifting frame 7 to accurately enter the pre-material handling position and leave the processing station without manual adjustment, reducing manual intervention costs and operational risks. The lifting frame 7 provides an installation carrier for the bidirectional threaded rod 9 and the limiting mechanism 2, working together to complete the gripping and transfer of the part body 8, achieving a continuous operation from ejecting the part body 8 to transferring and placing it, thus improving material handling efficiency and automation.

[0041] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A die-casting molding apparatus for easy material handling, comprising a die-casting machine (1), characterized in that: The die-casting machine (1) has a mold (3) on its inner wall and a top rod (4) on its inner wall. An electric rotating structure (5) is placed on the right side of the die-casting machine (1). Electric telescopic components (6) are provided on the left and right sides of the electric rotating structure (5). A lifting frame (7) is provided on the top of the mold (3). A part body (8) is provided on the inner wall of the mold (3). A bidirectional threaded rod (9) is provided on the inner wall of the lifting frame (7). A limiting mechanism (2) is provided at the bottom of the bidirectional threaded rod (9). The limiting mechanism (2) is in close contact with the part body (8) on the side closest to the part body (8). The limiting mechanism (2) includes a limiting block (203). A connecting block (202) is fixedly connected to the side of the limiting block (203) away from the part body (8). An insert block (201) is fixedly connected to the side of the connecting block (202) away from the limiting block (203).

2. The die-casting molding apparatus for easy material handling according to claim 1, characterized in that: The inner wall of the lifting frame (7) is slidably connected to a slider (10), and the inner wall of the slider (10) is threadedly connected to the surface of the bidirectional threaded rod (9).

3. The die-casting molding apparatus for easy material handling according to claim 2, characterized in that: The bottom of the slider (10) is fixedly connected to a movable plate (11), and a mounting bracket (12) is fixedly connected to the side of the movable plate (11) near the insert (201). The surface of the insert (201) is inserted into the inner wall of the mounting bracket (12).

4. The die-casting molding apparatus for easy material handling according to claim 3, characterized in that: A knob (13) is movably connected to the inner wall of the mounting bracket (12), and the surface of the knob (13) is threadedly connected to the inner wall of the insert (201).

5. The die-casting molding apparatus for easy material handling according to claim 4, characterized in that: The inner wall of the mounting bracket (12) is provided with a mounting hole (14) for use with the knob (13), and the inner wall of the insert (201) is provided with a threaded hole (15) for use with the knob (13).

6. The die-casting molding apparatus for easy material handling according to claim 3, characterized in that: The connecting block (202) is in contact with the mounting bracket (12) on the side near the mounting bracket (12), and the inner wall of the mounting bracket (12) is provided with a slot (16) for use with the insert block (201).

7. The die-casting molding apparatus for easy material handling according to claim 1, characterized in that: An electric lifting assembly (17) is fixedly connected to the top of the lifting frame (7), and an installation assembly (18) is fixedly connected to the top of the electric lifting assembly (17).

8. The die-casting molding apparatus for easy material handling according to claim 7, characterized in that: The mounting component (18) is fixedly connected to the electric telescopic component (6) on the side near the electric telescopic component (6), and a placement rack (19) is fixedly connected to the bottom of the electric rotating structure (5).

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