Intelligent metal sheet processing production line

Abstract

The utility model discloses a kind of metal sheet intelligent processing production lines, belong to steel plate generation equipment, the technical problem to be solved by the utility model is how to improve the utilization of plate material generation site, production efficiency, while reducing production cost, realize the efficiency of staff reduction in plate material generation process, the technical scheme for being used is as follows: including plate material warehouse, one end of plate material warehouse is provided with feeding manipulator, one end of feeding manipulator is connected with plate material warehouse through truss, the other end of feeding manipulator is provided with sorting manipulator, the end of sorting manipulator away from feeding manipulator is provided with discharging manipulator;Feeding manipulator outside is provided with laser cutting machine, sorting manipulator outside is provided with exchange type storage car, exchange type storage car and laser cutting machine are provided on the same side;Plate material warehouse includes two storage racks, lifting mechanism is provided between two storage racks, and access mechanism is provided on one side of lifting mechanism.

Description

Technical Field

[0001] This utility model relates to steel plate production equipment, specifically an intelligent metal sheet processing production line. Background Technology

[0002] Currently, in sheet metal processing, sheet metal is piled up haphazardly, occupying a large area. Furthermore, stacking different sheets together makes retrieval difficult, wasting manpower, resources, and time. This results in high labor intensity and low work efficiency. The processing and handling of sheet metal relies on manual labor or forklifts, which involves high labor intensity, low safety, and a high risk of workplace injuries. Inefficiency also fails to meet the needs of large-scale production. After cutting, sheet metal must be manually sorted, which is labor-intensive and inefficient. With the increasing aging population, labor costs are also rising.

[0003] Therefore, how to improve the utilization rate and production efficiency of the board production site, while reducing production costs and achieving manpower reduction and efficiency improvement in the board production process is a technical problem that urgently needs to be solved. Summary of the Invention

[0004] The technical objective of this utility model is to provide an intelligent metal sheet processing production line to address the issues of improving the utilization rate and production efficiency of sheet production sites, while reducing production costs and achieving increased efficiency and reduced manpower during the sheet production process.

[0005] The technical objective of this utility model is achieved as follows: a smart metal sheet processing production line includes a sheet material library, a loading robot at one end of the sheet material library, a sorting robot at the other end of the loading robot, and a unloading robot at the end of the sorting robot away from the loading robot; a laser cutting machine is located outside the loading robot, and an exchangeable storage cart is located outside the sorting robot, with the exchangeable storage cart and the laser cutting machine on the same side.

[0006] The material storage unit includes two storage racks with a lifting mechanism between them. An in / out mechanism is located on one side of the lifting mechanism. The lifting mechanism is a gantry frame consisting of two parallel columns and a crossbeam between them. Lifting chains are mounted on the two columns, and a lifting platform is positioned between the two lifting chains. A lifting drive motor is located at the lower end of the gantry frame, driving the lifting chains to move up and down, which in turn moves the lifting platform up and down. The in / out mechanism includes an outgoing pallet with an outgoing motor mounted on it. The motor's base is mounted on the pallet's outer frame, and the motor's output end has an outgoing reducer. The reducer's output end has an outgoing drive shaft that runs across the pallet, with outgoing rollers at both ends. The rollers are located at the connection between the pallet and the drive shaft. Several layers of storage pallets are mounted on the storage racks, and storage rollers are mounted on the outer frames of the pallets.

[0007] Preferably, the truss includes two parallel horizontal rail beams and a guide beam, with a connecting end beam between the horizontal rail beams and the guide beam. Several truss columns are respectively provided on the lower end face of the horizontal rail beams and the guide beam, and the upper end of the truss columns is adjustablely connected to the horizontal rail beams and the guide beam.

[0008] More preferably, the loading robot includes a loading lifting slide, a loading crossbeam is provided on one side of the loading lifting slide, the loading crossbeam slides in sliding cooperation with the loading lifting slide, and a loading end pick is provided at the lower end of the loading lifting slide.

[0009] More preferably, the feeding end device includes a feeding platform, on which a plurality of parallel U-shaped seats are provided, and a plurality of feeding suction cups are provided at intervals on the lower side of the U-shaped seats; a feeding and separating cylinder is provided on both sides of one end of the feeding platform, the cylinder body end of the feeding and separating cylinder is mounted on the feeding platform through a feeding cylinder mounting seat, and the telescopic end of the feeding and separating cylinder is provided with a feeding connecting rod, which is hinged to the telescopic end of the feeding and separating cylinder.

[0010] Preferably, the sorting robot includes a sorting beam with at least two sorting lifting slides on it. The sorting lifting slides slide in sliding engagement with the sorting beam and a sorting end pick is provided at the lower end of the sorting lifting slides.

[0011] Preferably, the unloading robot includes an unloading beam, and an unloading lifting slide is provided on one side of the unloading beam. The unloading lifting slide is slidably engaged with the unloading beam, and an unloading end pick is provided at the lower end of the unloading lifting slide.

[0012] More preferably, the unloading end pick-up device includes an unloading frame platform, with a sliding arm on each side of the unloading frame platform, the sliding arm being L-shaped; and a gripping fork on each side of the unloading frame platform, the gripping fork being comb-shaped, the comb-shaped gripping fork being connected to the sliding arm on the same side.

[0013] Preferably, the exchangeable storage car includes a ground rail, on which finished product cars and waste cars are respectively arranged symmetrically on the left and right sides, and the waste cars slide in conjunction with the ground rail.

[0014] The intelligent metal sheet processing production line of this utility model has the following advantages:

[0015] (I) The plate material warehouse of this utility model is a double-tower warehouse with eight storage positions in each tower, for a total of sixteen storage positions in both towers, which can store sixteen different specifications of plates. The loading robot is responsible for transporting the raw materials in the warehouse to the laser cutting machine (multiple laser cutting machines can be set) for processing. The sorting robot is used to transport the finished materials processed by the laser cutting machine to the finished material car of the exchangeable storage car. The unloading robot is responsible for transporting the waste generated by cutting to the waste car of the exchangeable storage car. This not only improves the utilization rate of the steel plate processing site, but also improves the production efficiency, reduces the production cost, realizes the reduction of manpower and increase of efficiency, and achieves the effect of unmanned intelligent production.

[0016] (ii) The loading robot, sorting robot and unloading robot of this utility model share a set of trusses to realize lateral movement;

[0017] (III) The lifting mechanism of the loading robot of this utility model adopts a chain drive structure, uses a vacuum suction cup to grab the sheet metal, and uses a cylinder and hinge to connect one end of the loading end pick-up device to achieve sheet separation;

[0018] (iv) The sorting robot of this utility model uses a gear and rack to realize the lifting of the sorting lifting slide. The sorting lifting slide is connected to the sorting end pick using a rotary support to realize the rotation of the sorting end pick and use sorting suction cups to grab materials. Each sorting suction cup is fixed to the sorting end pick.

[0019] (V) The material unloading robot of this utility model adopts material bar transmission to realize the lifting and lowering of the material unloading lifting slide. The material unloading lifting slide is connected to the material unloading frame platform. The material unloading frame platform is symmetrically equipped with comb tooth structure forks on both sides. The sliding arm drives the comb tooth structure forks to open or close.

[0020] Therefore, this utility model has the characteristics of reasonable design, simple structure, easy processing, small size, convenient use, and multiple uses, and thus has great value for promotion and use. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Appendix Figure 1 A schematic diagram of a smart metal sheet processing production line.

[0023] Appendix Figure 2 This is a structural diagram of the board material library;

[0024] Appendix Figure 3 This is a schematic diagram of the truss structure;

[0025] Appendix Figure 4 This is a schematic diagram of the structure of the loading robot.

[0026] Appendix Figure 5 This is a schematic diagram of the feeding end-feed device;

[0027] Appendix Figure 6 This is a schematic diagram of the sorting robot.

[0028] Appendix Figure 7 This is a schematic diagram of the unloading robot.

[0029] Appendix Figure 8 This is a schematic diagram of the material feeder.

[0030] Appendix Figure 9 This is a schematic diagram of the structure of an exchangeable storage car;

[0031] Appendix Figure 10 This is a schematic diagram of the inbound and outbound mechanism;

[0032] Appendix Figure 11 This is a schematic diagram of the lifting mechanism;

[0033] Appendix Figure 12 This is a schematic diagram of the structure of a storage pallet.

[0034] In the diagram: 1. Material warehouse, 2. Loading robot, 3. Truss, 4. Sorting robot, 5. Unloading robot, 6. Laser cutting machine, 7. Exchangeable storage cart, 8. Storage frame, 9. Column, 10. Beam, 11. Gantry frame, 12. Lifting chain, 13. Lifting platform, 14. Lifting drive motor, 15. Outbound pallet, 16. Outbound motor, 17. Outbound reducer, 18. Outbound drive shaft, 19. Outbound roller, 20. Storage pallet, 21. Storage roller, 22. Flat rail beam, 23. Guide beam, 24. Connecting end beam, 25. Truss. 26. Column, 27. Loading lifting ram, 28. Loading crossbeam, 29. Loading end pick, 30. Loading platform, 31. U-shaped seat, 32. Loading suction cup, 33. Loading splitting cylinder, 34. Loading cylinder mounting seat, 35. Loading connecting rod, 36. Sorting crossbeam, 37. Sorting lifting ram, 38. Sorting end pick, 39. Unloading crossbeam, 40. Unloading lifting ram, 41. Unloading end pick, 42. Unloading frame platform, 43. Sliding arm, 44. Forklift, 45. Ground rail, 46. Finished product cart, 47. Scrap cart, 48. Lifting mechanism, 49. Inbound / outbound mechanism. Detailed Implementation

[0035] The following detailed description of an intelligent metal sheet processing production line of this utility model is based on the accompanying drawings and specific embodiments.

[0036] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] Example:

[0039] As attached Figure 1As shown, this embodiment provides an intelligent metal sheet processing production line, the structure of which includes a sheet material library 1. A loading robot 2 is installed at one end of the sheet material library 1, and one end of the loading robot 2 is connected to the sheet material library 1 via a truss 3. A sorting robot 4 is installed at the other end of the loading robot 2, and a unloading robot 5 is installed at the end of the sorting robot 4 away from the loading robot 2. A laser cutting machine 6 is installed outside the loading robot 2, and an exchangeable storage cart 7 is installed outside the sorting robot 4, with the exchangeable storage cart 7 and the laser cutting machine 6 located on the same side. (See attached diagram.) Figure 2 As shown, the board material warehouse 1 includes two storage racks 8, a lifting mechanism 47 is installed between the two storage racks 8, and an inbound / outbound mechanism 48 is installed on one side of the lifting mechanism 47.

[0040] As attached Figure 11 As shown, the lifting mechanism 47 in this embodiment is a gantry frame 11 consisting of two parallel columns 9 and a crossbeam 10 installed between the two columns 9. Lifting chains 12 are installed on the two columns 9 respectively, and a lifting platform 13 is installed between the two lifting chains 12. A lifting drive motor 14 is installed at the lower end of the gantry frame 11. The lifting drive motor 14 drives the lifting chains 12 to move up and down, and the lifting chains 12 drive the lifting platform 13 to move up and down.

[0041] As attached Figure 10 As shown, the inbound / outbound mechanism 48 in this embodiment includes an outbound pallet 15, an outbound motor 16 is installed on the outbound pallet 15, the base end of the outbound motor 16 is installed on the outer frame of the outbound pallet 15, an outbound reducer 17 is installed at the output end of the outbound motor 16, an outbound drive shaft 18 is installed at the output end of the outbound reducer 17, the outbound drive shaft 18 runs through the outbound pallet 15 and outbound rollers 19 are installed at both ends of the outbound drive shaft 18, and the outbound rollers 19 are located at the connection between the outbound pallet 15 and the outbound drive shaft 18.

[0042] As attached Figure 12 As shown, in this embodiment, the storage frame 8 is equipped with several layers of storage trays 20, and storage rollers 21 are installed on the outer frame of the storage trays 20.

[0043] As attached Figure 3 As shown, the truss 3 in this embodiment includes two parallel horizontal rail beams 22 and guide beams 23. A connecting end beam 24 is installed between the horizontal rail beams 22 and the guide beams 23. Several truss columns 25 are respectively installed on the lower end faces of the horizontal rail beams 22 and the guide beams 23. The upper ends of the truss columns 25 are adjustablely connected to the horizontal rail beams 22 and the guide beams 23.

[0044] As attached Figure 4As shown, the loading robot 2 in this embodiment includes a loading lifting slide 26, a loading crossbeam 27 is installed on one side of the loading lifting slide 26, the loading crossbeam 27 slides in cooperation with the loading lifting slide 26, and a loading end pick 28 is installed at the lower end of the loading lifting slide 26.

[0045] As attached Figure 5 As shown, the feeding end-feeder 28 in this embodiment includes a feeding platform 29, on which a plurality of parallel U-shaped seats 30 are installed, and a plurality of spaced feeding suction cups 31 are installed on the lower side of the U-shaped seats 30; a feeding and separating cylinder 32 is installed on both sides of one end of the feeding platform 29, and the cylinder body end of the feeding and separating cylinder 32 is installed on the feeding platform 29 through a feeding cylinder mounting seat 33. A feeding connecting rod 34 is installed on the telescopic end of the feeding and separating cylinder 32, and the feeding connecting rod 34 is hinged to the telescopic end of the feeding and separating cylinder 32.

[0046] As attached Figure 6 As shown, the sorting robot 4 in this embodiment includes a sorting beam 35, on which two parallel sorting lifting slides 36 are installed. The sorting lifting slides 36 slide in cooperation with the sorting beam 35, and a sorting end picker 37 is installed at the lower end of the sorting lifting slides 36.

[0047] As attached Figure 7 As shown, the unloading robot 5 in this embodiment includes an unloading beam 38, and an unloading lifting slide 39 is installed on one side of the unloading beam 38. The unloading lifting slide 39 slides in cooperation with the unloading beam 38, and an unloading end pick-up device 40 is installed at the lower end of the unloading lifting slide 39.

[0048] As attached Figure 8 As shown, the unloading end pick-up device 40 includes an unloading frame platform 41, with a sliding arm 42 installed on each side of the unloading frame platform 41. The sliding arm 42 is L-shaped. A fork 43 is installed on each side of the unloading frame platform 41. The fork 43 is comb-shaped and connected to the sliding arm 42 on the same side.

[0049] As attached Figure 9 As shown, the exchangeable storage car 7 in this embodiment includes a ground rail 44, on which finished product car 45 and waste car 46 are respectively installed in a left-right alignment, and the waste car 46 slides in conjunction with the ground rail 44.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A smart metal sheet processing production line, characterized in that, The system includes a board material warehouse, with a loading robot at one end and a sorting robot at the other end. A unloading robot is located at the end of the sorting robot that is furthest from the loading robot. A laser cutting machine is located outside the loading robot, and an exchangeable storage cart is located outside the sorting robot, with the exchangeable storage cart on the same side as the laser cutting machine. The material storage unit includes two storage racks with a lifting mechanism between them. An in / out mechanism is located on one side of the lifting mechanism. The lifting mechanism is a gantry frame consisting of two parallel columns and a crossbeam between them. Lifting chains are mounted on the two columns, and a lifting platform is positioned between the two lifting chains. A lifting drive motor is located at the lower end of the gantry frame, driving the lifting chains to move up and down, which in turn moves the lifting platform up and down. The in / out mechanism includes an outgoing pallet with an outgoing motor mounted on it. The motor's base is mounted on the pallet's outer frame, and the motor's output end has an outgoing reducer. The reducer's output end has an outgoing drive shaft that runs across the pallet, with outgoing rollers at both ends. The rollers are located at the connection between the pallet and the drive shaft. Several layers of storage pallets are mounted on the storage racks, and storage rollers are mounted on the outer frames of the pallets.

2. The intelligent metal sheet processing production line according to claim 1, characterized in that, The truss includes two parallel horizontal rail beams and a guide beam. A connecting end beam is provided between the horizontal rail beams and the guide beam. Several truss columns are provided on the lower end face of the horizontal rail beams and the guide beam. The upper end of the truss columns is adjustablely connected to the horizontal rail beams and the guide beam.

3. The intelligent metal sheet processing production line according to claim 1 or 2, characterized in that, The loading robot includes a loading lifting slide, a loading crossbeam is provided on one side of the loading lifting slide, the loading crossbeam slides in sliding cooperation with the loading lifting slide, and a loading end pick is provided at the lower end of the loading lifting slide.

4. The metal sheet intelligent processing production line according to claim 3, characterized in that, The feeding end-feeder includes a feeding platform with several parallel U-shaped seats and several spaced feeding suction cups on the lower side of the U-shaped seats. A feeding and separating cylinder is provided on both sides of one end of the feeding platform. The cylinder body of the feeding and separating cylinder is mounted on the feeding platform through a feeding cylinder mounting seat. The telescopic end of the feeding and separating cylinder is provided with a feeding connecting rod, which is hinged to the telescopic end of the feeding and separating cylinder.

5. The metal sheet intelligent processing production line according to claim 1, characterized in that, The sorting robot includes a sorting beam with at least two sorting lifting slides on it. The sorting lifting slides slide in sliding cooperation with the sorting beam and a sorting end pick is provided at the lower end of the sorting lifting slides.

6. The metal sheet intelligent processing production line according to claim 1, characterized in that, The unloading robot includes an unloading beam, and an unloading lifting slide is provided on one side of the unloading beam. The unloading lifting slide slide slide slides in sliding cooperation with the unloading beam, and an unloading end pick is provided at the lower end of the unloading lifting slide slide.

7. The intelligent metal sheet processing production line according to claim 6, characterized in that, The unloading end-feeder includes an unloading frame platform, with a sliding arm on each side of the unloading frame platform. The sliding arm is L-shaped. A fork is on each side of the unloading frame platform. The fork is comb-shaped and connected to the sliding arm on the same side.

8. The metal sheet intelligent processing production line according to claim 1, characterized in that, The exchangeable storage car includes a ground rail, on which finished product cars and waste cars are respectively arranged on the left and right sides, with the waste cars sliding in conjunction with the ground rail.

Images