A wire bonding mechanism

CN224737547UActive Publication Date: 2026-09-11DONGGUAN WEIJIA AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521934466.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-09
Publication Date
2026-09-11
Estimated Expiration
2035-09-09

AI Technical Summary

Technical Problem

[0003]目前,PCB 线路板的电源线与信号线焊接作业主要依赖两种传统方式:其一为人工手持焊枪配合镊子夹持线材进行焊接,该方式虽能灵活应对简单线路焊接,但人工操作的稳定性受操作人员经验、体力及注意力影响极大,难以满足规模化生产的需求

Benefits of technology

[0013] 1. This utility model, through the arrangement of a first vertical drive component, a second vertical drive component, a horizontal drive component, a first pitch module, and a second pitch module, can drive the welding torch and wire clamp to move horizontally or vertically, automatically completing the wire welding work, saving manpower and improving welding efficiency.

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Abstract

The utility model relates to wire welding machine technical field especially is involved in a kind of wire welding mechanism, including bearing frame, wire welding device and wire clamping device, bearing frame includes bearing plate, and movable plate and the first vertical drive component for driving movable plate to move along vertical direction are set on bearing plate, wire welding device includes movable frame, second vertical drive component, transverse drive component, first variable distance module and multiple welding torch, wire clamping device includes fixed frame, second variable distance module and multiple wire clamps, the utility model is driven by the setting of first vertical drive component, second vertical drive component, transverse drive component, first variable distance module and second variable distance module, can drive welding torch and wire clamp transverse or vertical movement, automatically complete wire welding work, save manpower, improve welding efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of wire bonding machine technology, and in particular to a wire bonding mechanism. Background Technology

[0002] For PCB circuit boards, after installing electronic components such as capacitors, inductors, and / or resistors, it is also necessary to solder power lines or signal lines.

[0003] Currently, the soldering of power lines and signal lines on PCB circuit boards mainly relies on two traditional methods: one is manual soldering with a handheld soldering gun and tweezers to hold the wires for soldering. Although this method can flexibly handle simple circuit soldering, the stability of manual operation is greatly affected by the operator's experience, physical strength and attention, making it difficult to meet the needs of large-scale production.

[0004] Secondly, there is automated welding equipment. This type of equipment is usually equipped with only a single welding wire component, which cannot achieve simultaneous welding of multiple sets of wires. The welding efficiency is extremely low and it is difficult to meet the needs of large-scale production. Utility Model Content

[0005] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0006] A wire bonding mechanism includes a support frame, a wire bonding device, and a wire clamping device. The support frame includes a support plate, a movable plate on the support plate, and a first vertical drive assembly for driving the movable plate to move vertically. The wire bonding device includes a movable frame slidably mounted on the movable plate. The movable plate is also provided with a second vertical drive assembly for driving the movable frame to move vertically. A transverse drive assembly is provided on the movable frame. A first pitch-changing module is provided on the moving part of the transverse drive assembly. The first pitch-changing module is provided with multiple welding guns. The wire clamping device includes a fixed frame, which is fixedly mounted on the movable plate at a position below the movable frame. The fixed frame is provided with a second pitch-changing module. The second pitch-changing module is provided with multiple wire clamps.

[0007] As a further embodiment of this utility model: the first vertical drive assembly includes a first screw, which is rotatably disposed on one side of the support plate, and a first motor is disposed on the other side of the support plate. One end of the first screw is connected to the drive end of the first motor, and a first nut is disposed on the first screw, which is connected to the movable plate.

[0008] As a further embodiment of this utility model: the second vertical drive assembly includes a mounting base, a second screw is rotatably mounted on the bottom of the mounting base, a second motor is mounted on the top of the mounting base, the drive end of the second motor is connected to one end of the second screw, a second nut is mounted on the second screw, and the second nut is connected to the movable frame.

[0009] As a further embodiment of this utility model: the transverse drive assembly includes a base plate, a transverse plate is slidably disposed on the top of the base plate, a first variable pitch module is disposed on the top of the transverse plate, a drive wheel and a driven wheel are rotatably disposed at both ends of the base plate, a third motor is disposed at the bottom of the base plate, the drive end of the third motor is connected to the drive wheel, a transmission belt is sleeved on the drive wheel and the driven wheel, a synchronization frame is disposed at the bottom of the transverse plate, and one end of the synchronization frame is clamped on the transmission belt.

[0010] As a further embodiment of this utility model: the first pitch-changing module includes a first base, two first pitch-changing platforms are slidably arranged on the top of the first base, a first transmission main shaft is rotatably arranged inside the base, the surface of the first transmission main shaft is provided with two sections of first spiral guide grooves, the two first pitch-changing platforms are respectively threaded into the two sections of first spiral guide grooves, a fourth motor is provided on the side of the first base, the drive end of the fourth motor is connected to one end of the first transmission main shaft, a fixed platform is fixedly arranged on the top of the first base between the two pitch-changing platforms, and the number of welding guns is three, of which two welding guns are respectively arranged on the two first pitch-changing platforms, and the other welding gun is arranged on the fixed platform.

[0011] As a further embodiment of this utility model: the second pitch module includes a second base, six second pitch stages are slidably arranged on the top of the second base, a second transmission main shaft is rotatably arranged inside the base, the surface of the second transmission main shaft is provided with six spiral guide grooves, the six second pitch stages are threadedly engaged with the six spiral guide grooves respectively, a fifth motor is provided on the side of the second base, the drive end of the fifth motor is connected to one end of the second transmission main shaft, and the number of wire clamps is six, the six wire clamps are respectively arranged on the six second pitch stages.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through the arrangement of a first vertical drive component, a second vertical drive component, a horizontal drive component, a first pitch module, and a second pitch module, can drive the welding torch and wire clamp to move horizontally or vertically, automatically completing the wire welding work, saving manpower and improving welding efficiency.

[0014] 2. The wire welding device is equipped with multiple welding guns, which can realize the simultaneous welding of multiple sets of wires, further improving welding efficiency and meeting the needs of large-scale production.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the movable plate part of this utility model.

[0019] Figure 3 This is a schematic diagram of the transverse sliding plate part of this utility model.

[0020] Figure 4 This is a schematic diagram of the movable frame part of this utility model.

[0021] Figure 5 This is a schematic diagram of the fixing frame part of this utility model.

[0022] In the diagram: 1. Support plate, 2. Movable plate, 3. Movable frame, 4. Welding gun, 5. Fixed frame, 6. Wire clamp, 7. First screw, 8. First motor, 9. First nut, 10. Mounting base, 11. Second screw, 12. Second motor, 13. Second nut, 14. Base plate, 15. Transverse plate, 16. Drive wheel, 17. Driven wheel, 18. Third motor, 19. Transmission belt, 20. First base, 21. First pitch-changing platform, 22. Fourth motor, 23. Fixed platform, 24. Second base, 25. Second pitch-changing platform, 26. Fifth motor. Detailed Implementation

[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] Please see Figures 1-5In this embodiment of the utility model, a wire bonding mechanism includes a support frame, a wire bonding device, and a wire clamping device. The support frame includes a support plate 1, on which a movable plate 2 is provided and a first vertical driving component for driving the movable plate 2 to move vertically. The wire bonding device includes a movable frame 3, which is slidably disposed on the movable plate 2. The movable plate 2 is also provided with a second vertical driving component for driving the movable frame 3 to move vertically. The movable frame 3 is provided with a transverse driving component. The moving part of the transverse driving component is provided with a first pitch-changing module. The first pitch-changing module is provided with multiple welding guns 4. The wire clamping device includes a fixed frame 5, which is fixedly disposed on the movable plate 2 at a position below the movable frame 3. The fixed frame 5 is provided with a second pitch-changing module. The second pitch-changing module is provided with multiple wire clamps 6.

[0025] It should be noted that the support frame, as the supporting component of this device, provides installation positions for various components. The wire bonding device is used to solder power lines or signal lines onto the PCB board, and the wire clamping device is used to hold the power lines or signal lines. During operation, multiple wire clamps 6 grip multiple power lines or signal lines. Driven by the first vertical drive component, the wire bonding device and the wire clamping device move downwards to move the power lines or signal lines onto the PCB board. Then, driven by the second vertical drive component, the soldering gun 4 moves downwards to solder the power lines or signal lines onto the PCB board. During operation, the horizontal drive component can drive the soldering gun 4 to move horizontally to change its horizontal position, facilitating wire bonding work on different solder joints. Furthermore, the first and second pitch modules can drive each soldering gun 4 and each wire clamp 6 to move at equal intervals to adjust the spacing between each soldering gun 4 and each wire clamp 6, thereby adapting to PCB boards of different specifications.

[0026] The first vertical drive assembly includes a first screw 7, which is rotatably mounted on one side of a support plate 1. A first motor 8 is located on the other side of the support plate 1. One end of the first screw 7 is connected to the drive end of the first motor 8. A first nut 9 is mounted on the first screw 7 and connected to a movable plate 2. During operation, the first screw 7 rotates forward or backward under the drive of the first motor 8, causing the first nut 9 to reciprocate along the first screw 7, thereby causing the movable plate 2 to reciprocate vertically.

[0027] The second vertical drive assembly includes a mounting base 10, a second screw 11 rotatably mounted on the bottom of the mounting base 10, and a second motor 12 mounted on the top of the mounting base 10. The drive end of the second motor 12 is connected to one end of the second screw 11. A second nut 13 is mounted on the second screw 11 and connected to the movable frame 3. During operation, the second screw 11 rotates forward or backward under the drive of the second motor 12, thereby driving the second nut 13 to reciprocate along the second screw 11, which in turn drives the movable frame 3 to reciprocate vertically.

[0028] The lateral drive assembly includes a base plate 14, a transverse plate 15 slidably disposed on the top of the base plate 14, a first variable pitch module disposed on the top of the transverse plate 15, a drive wheel 16 and a driven wheel 17 rotatably disposed at both ends of the base plate 14, and a third motor 18 disposed at the bottom of the base plate 14. The drive end of the third motor 18 is connected to the drive wheel 16, and a transmission belt 19 is sleeved on the drive wheel 16 and the driven wheel 17. A synchronization frame is disposed at the bottom of the transverse plate 15, and one end of the synchronization frame is clamped on the transmission belt 19. During operation, the third motor 18 drives the drive wheel 16 to rotate clockwise or counterclockwise, and the rotation of the drive wheel 16 drives the transmission belt 19 to rotate, thereby driving the base plate 14 to move laterally reciprocally.

[0029] The first pitch-changing module includes a first base 20. Two first pitch-changing platforms 21 are slidably disposed on the top of the first base 20. A first transmission spindle is rotatably disposed inside the base. The surface of the first transmission spindle is provided with two sections of first helical guide grooves. The two first pitch-changing platforms 21 are threadedly engaged with the two sections of first helical guide grooves, respectively. A fourth motor 22 is disposed on the side of the first base 20. The drive end of the fourth motor 22 is connected to one end of the first transmission spindle. A fixed platform 23 is fixedly disposed on the top of the first base 20 between the two pitch-changing platforms. There are three welding torches 4, two of which are disposed on the two first pitch-changing platforms 21, and the third welding torch 4 is disposed on the fixed platform 23. During operation, the first transmission spindle rotates forward or backward under the drive of the fourth motor 22 to drive the two first pitch-changing platforms 21 to move closer or further apart, thereby adjusting the distance between the welding torches 4.

[0030] The second pitch-changing module includes a second base 24, on the top of which six second pitch-changing platforms 25 are slidably mounted. A second drive shaft is rotatably mounted inside the base, and its surface has six sections of second helical guide grooves. The six second pitch-changing platforms 25 are threadedly engaged with the six sections of second helical guide grooves. A fifth motor 26 is mounted on the side of the second base 24, and its drive end is connected to one end of the second drive shaft. There are six wire clamps 6, each mounted on one of the six second pitch-changing platforms 25. During operation, the second drive shaft rotates forward or backward under the drive of the fifth motor 26, causing the second pitch-changing platforms 25 to move closer or further apart, thereby adjusting the spacing between the wire clamps 6.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A wire bonding mechanism characterized by, include The support frame includes a support plate, a movable plate is provided on the support plate, and a first vertical drive assembly for driving the movable plate to move vertically. The wire bonding device includes a movable frame that is slidably mounted on a movable plate. The movable plate is also provided with a second vertical drive assembly for driving the movable frame to move vertically. The movable frame is provided with a horizontal drive assembly. The moving part of the horizontal drive assembly is provided with a first pitch module. The first pitch module is provided with multiple welding guns. The wire clamping device includes a fixed frame, which is fixedly mounted on the movable plate at a position below the movable frame. The fixed frame is provided with a second pitch module, which is provided with multiple wire clamps.

2. A wire bonding mechanism according to claim 1, wherein The first vertical drive assembly includes a first screw, which is rotatably mounted on one side of a support plate. A first motor is mounted on the other side of the support plate. One end of the first screw is connected to the drive end of the first motor. A first nut is mounted on the first screw and connected to a movable plate.

3. A wire bonding mechanism according to claim 1, wherein The second vertical drive assembly includes a mounting base, a second screw rotatably mounted on the bottom of the mounting base, a second motor mounted on the top of the mounting base, the drive end of the second motor being connected to one end of the second screw, a second nut mounted on the second screw, and the second nut being connected to the movable frame.

4. The wire bonding mechanism of claim 1, wherein, The lateral drive assembly includes a base plate, a transverse plate slidably disposed on the top of the base plate, a first variable pitch module disposed on the top of the transverse plate, a drive wheel and a driven wheel rotatably disposed at both ends of the base plate, a third motor disposed at the bottom of the base plate, the drive end of the third motor being connected to the drive wheel, a transmission belt being sleeved on the drive wheel and the driven wheel, a synchronization frame disposed at the bottom of the transverse plate, and one end of the synchronization frame being clamped on the transmission belt.

5. The wire bonding mechanism of claim 1, wherein, The first pitch-changing module includes a first base, two first pitch-changing platforms slidably disposed on the top of the first base, a first transmission main shaft rotatably disposed inside the base, and two first helical guide grooves provided on the surface of the first transmission main shaft. The two first pitch-changing platforms are threadedly engaged with the two first helical guide grooves respectively. A fourth motor is disposed on the side of the first base, and the drive end of the fourth motor is connected to one end of the first transmission main shaft. A fixed platform is fixedly disposed on the top of the first base between the two pitch-changing platforms. There are three welding guns, two of which are disposed on the two first pitch-changing platforms respectively, and the other welding gun is disposed on the fixed platform.

6. A wire bonding mechanism according to claim 1, wherein The second pitch module includes a second base, six second pitch stages are slidably arranged on the top of the second base, a second transmission spindle is rotatably arranged inside the base, the surface of the second transmission spindle is provided with six sections of second helical guide grooves, the six second pitch stages are threadedly engaged with the six sections of second helical guide grooves respectively, a fifth motor is provided on the side of the second base, the drive end of the fifth motor is connected to one end of the second transmission spindle, and there are six wire clamps, the six wire clamps are respectively arranged on the six second pitch stages.