A desk lamp aluminum substrate welding positioning tool device
Patent Information
- Application Number
- CN202521774468.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0003]本实用新型的目的在于提供一种台灯铝基板焊接定位工装装置,以解决上述背景技术中提出的现有装置不便根据使用需进行辅助定位夹持和翻转及旋转使用,影响操作使用效率的问题
[0011]与现有技术相比,本实用新型的有益效果是:本实用新型便于根据使用需进行辅助定位夹持和翻转及旋转使用,有利于提高操作使用效率;
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Figure CN224737555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding auxiliary technology, specifically a welding positioning fixture for aluminum substrates of a table lamp. Background Technology
[0002] Aluminum substrate for desk lamps is a copper-clad laminate with a metal base used in desk lamps. It mainly consists of a circuit layer, an insulating layer, and a metal base layer. The power devices in the desk lamp are surface-mounted on the circuit layer of the aluminum substrate. When the devices are running, they generate heat, which is quickly conducted to the metal base layer through the insulating layer. Then, the metal base layer dissipates the heat to the surrounding environment, thereby achieving heat dissipation for the devices, maintaining the normal operating temperature of the desk lamp, and ensuring its performance and lifespan. Therefore, a welding positioning device is needed for auxiliary support during assembly to ensure stable and convenient mounting. In response, Chinese patent application number CN202021985131.7 discloses an LED aluminum substrate welding positioning structure, including a frame, an angle adjustment mechanism, a fixing unit, and a smoke exhaust unit. The frame has a graduated dial fixed to its inner side, which is rotatably connected to a positioning platform via a first bearing. Indicator pins are evenly distributed along the edge of the positioning platform, with each pin corresponding to a graduation on the graduated dial. The angle adjustment mechanism is installed inside the frame, and its adjustment mechanism is connected to the bottom of the positioning platform via a connecting shaft. The fixing unit includes a pressure plate, an electric push rod, and a rotary joint. The electric push rod is installed at the top center of the frame, and the pressure plate is rotatably connected to the telescopic end of the electric push rod via the rotary joint. The pressure plate is located directly above the positioning platform. The smoke exhaust unit is installed on the side of the frame. However, the existing device is inconvenient for auxiliary positioning, clamping, flipping, and rotating as needed, which affects the efficiency of operation. Therefore, in order to solve the above problems, a welding and positioning fixture for aluminum substrate of a table lamp is proposed. Utility Model Content
[0003] The purpose of this utility model is to provide a welding and positioning fixture for aluminum substrates of table lamps, so as to solve the problem mentioned in the background art that the existing devices are inconvenient to use for auxiliary positioning, clamping, flipping and rotating according to the needs of use, which affects the efficiency of operation.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a welding and positioning fixture for aluminum substrate of a table lamp, comprising a positioning frame, a side clamping assembly mounted on the side wall of the positioning frame, a flipping assembly mounted at the corners of both sides of the positioning frame, a side bracket supported at the bottom of the flipping assembly, a base plate fixed at the bottom of the side bracket, and a rotating assembly supported at the bottom of the base plate.
[0005] As a further step of this solution, the side clamping components are symmetrically and evenly distributed in the middle of the four sides of the positioning frame. Each side clamping component includes a side clamp head, a side slide rod is fixedly mounted on the back of the side clamp head, a side support sleeve is sleeved on the outside of the side slide rod, and the side support sleeve is fixedly mounted on the side wall of the positioning frame. A pull cap is fixedly mounted on the end of the side slide rod away from the side clamp head, and the pull cap is supported on the outer end of the side support sleeve. A spring is sleeved on the front end of the side slide rod, and the spring is located between the inner end of the side support sleeve and the side clamp head.
[0006] As a further step of this solution, a pin is inserted through the side of the sliding rod, and a limiting sleeve is fitted on both sides of the pin. The limiting sleeve is fixed to the outer wall of the side clamp assembly. The sliding rod has evenly spaced insertion holes corresponding to the pin, and a rubber pad is fixed inside the groove at the front end of the side clamp.
[0007] As a further step of this solution, the flipping assembly includes side ends, and two sets of side ends are symmetrically fixed at the corner of the side end of the positioning frame. A side rotating shaft is fixed at the outer end of the side ends. An upper clamp is assembled on the top of the side bracket by screws, and the side rotating shaft is externally assembled between the top of the side bracket and the upper clamp by bearing.
[0008] As a further step of this solution, an upper protrusion is fixed on the top surface of the upper clamp, and a limiting protrusion is correspondingly provided at the upper and lower ends of the side end. A screw is threaded into the inner end of the upper protrusion, and the inner end of the screw is inserted into the limiting protrusion. A swivel is fixed to the outer end of the screw.
[0009] As a further step of this solution, the rotating assembly includes a chassis, a bottom shaft is fixedly mounted in the center of the chassis surface, and the bottom shaft is inserted into the middle of the base plate through a bearing. An upper ring is fixedly mounted on the middle surface of the base plate and is sleeved on the outside of the bottom shaft. A reinforcing rib is provided between the side of the side bracket and the base plate.
[0010] As a further step of this solution, an upper rotating sleeve is fitted on the upper end of the bottom shaft, and the upper end of the upper rotating sleeve is fastened to the upper end of the bottom shaft by fastening bolts. The lower end of the upper rotating sleeve is fitted on the outside of the upper ring, and a locking pin is threaded into the outer wall of the lower end of the upper rotating sleeve. The inner end of the locking pin abuts against the outer wall of the upper ring, and a torsion bar is fixed to the outer end of the locking pin.
[0011] Compared with the prior art, the beneficial effects of this utility model are: this utility model is convenient for auxiliary positioning, clamping, flipping and rotating according to the needs of use, which helps to improve the efficiency of operation and use; 1. This utility model, by setting a side clamping component and supporting it with a positioning frame, allows for easy clamping of the aluminum substrate of the table lamp around the table lamp when auxiliary welding of required components is needed. It also facilitates clamping and positioning of plates of different sizes, making subsequent operations more convenient and efficient. This design improves the convenience and practicality of the welding positioning fixture for the aluminum substrate of the table lamp.
[0012] 2. This utility model, by setting up a flipping component and a rotating component, facilitates the flipping of the plate after it is clamped by the side clamping component with the assistance of the positioning frame and the side support, making the welding operation more convenient, without having to remove the plate and clamp it again. At the same time, with the cooperation of the rotating component, the welding operation is more convenient and efficient. Through this design, the convenience and practicality of the aluminum substrate welding positioning fixture for table lamps are improved. Attached Figure Description
[0013] Figure 1 This is a three-dimensional sectional view of the structure of this utility model. Figure 2 This is a side perspective three-dimensional schematic diagram of the overall structure of this utility model; Figure 3 This is a top-view perspective view of a partial structure of the positioning frame of this utility model; Figure 4 This is a three-dimensional side view sectional diagram of a partial structure of the side clamp assembly of this utility model; Figure 5 This is an exploded three-dimensional assembly view of the structure of this utility model. In the diagram: 100, Positioning frame; 110, Side clamp assembly; 111, Side clamp head; 112, Side slide rod; 113, Side support sleeve; 114, Spring; 115, Pull cap; 116, Pin; 117, Limiting sleeve; 118, Insertion hole; 119, Rubber clamp pad; 120, Flip assembly; 121, Side end; 122, Side pivot; 123, Upper clamp; 124, Upper protrusion; 125, Limiting protrusion; 126, Screw pin; 127, Rotary ring; 130, Side bracket; 131, Base plate; 132, Reinforcing rib; 140, Rotating assembly; 141, Chassis; 142, Bottom shaft; 143, Upper ring; 144, Upper rotating sleeve; 145, Fastening bolt; 146, Locking pin; 147, Torsion bar. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figures 1-5 One embodiment provided by this utility model: A welding and positioning fixture for an aluminum substrate of a table lamp includes a positioning frame 100, a side clamping assembly 110 mounted on the side wall of the positioning frame 100, a flipping assembly 120 mounted at the corners of both ends of the positioning frame 100, a side bracket 130 supported at the bottom of the flipping assembly 120, a base plate 131 fixedly mounted at the bottom of the side bracket 130, and a rotating assembly 140 supported at the bottom of the base plate 131.
[0016] As described in more detail in this embodiment, the four-sided clamping components 110 are symmetrically and evenly distributed in the middle of the four-sided side walls of the positioning frame 100. The side clamping components 110 include side clamps 111, a side slide rod 112 is fixedly provided on the back of the side clamps 111, a side support sleeve 113 is sleeved on the outside of the side slide rod 112, and the side support sleeve 113 is fixedly provided on the side wall of the positioning frame 100. A pull cap 115 is fixedly provided at the end of the side slide rod 112 away from the side clamps 111, and the pull cap 115 is supported on the outer end of the side support sleeve 113. A spring 114 is sleeved on the front end of the side slide rod 112, and the spring 114 is located between the inner end of the side support sleeve 113 and the side clamps 111.
[0017] Therefore, during assembly and use, it is convenient to use auxiliary elastic clamps according to the needs of use, which is beneficial for clamping boards of different sizes, making operation and use more convenient.
[0018] As described in more detail in this embodiment, a pin 116 is inserted through the side of the sliding rod 112, and a limiting sleeve 117 is sleeved on both sides of the pin 116. The limiting sleeve 117 is fixed to the outer side wall of the side clamp assembly 110. The sliding rod 112 has evenly distributed insertion holes 118 corresponding to the pin 116 inside, and a rubber pad 119 is fixed inside the groove at the front end of the side clamp 111.
[0019] Therefore, during assembly and use, it is convenient to provide auxiliary limiting support when clamping the plate. At the same time, with the cooperation of the rubber clamping pad 119, it is convenient to maintain the side of the plate, making operation and use more convenient.
[0020] As described in more detail in this embodiment, the flipping assembly 120 includes a side end 121, and two sets of side end 121 are symmetrically fixed at the corner of the side end of the positioning frame 100. A side rotating shaft 122 is fixed at the outer end of the side end 121. An upper clamp 123 is assembled on the top of the side bracket 130 by screws, and the side rotating shaft 122 is externally assembled between the top of the side bracket 130 and the upper clamp 123 by bearing insertion.
[0021] Therefore, during assembly and use, it is convenient to provide auxiliary support and rotation as needed, making subsequent operations and flipping more convenient.
[0022] As described in more detail in this embodiment, the top surface of the upper clamp 123 is fixed with an upper protrusion 124, and the upper and lower ends of the side end 121 are respectively provided with limiting protrusions 125. The inner end of the upper protrusion 124 is threaded with a screw pin 126, the inner end of the screw pin 126 is inserted into the limiting protrusion 125, and the outer end of the screw pin 126 is fixed with a rotating ring 127.
[0023] Therefore, during assembly and use, it is convenient to provide limiting support when flipping, making operation and use more convenient and facilitating subsequent stable auxiliary welding.
[0024] As described in more detail in this embodiment, the rotating assembly 140 includes a chassis 141, a bottom shaft 142 is fixedly disposed at the center of the surface of the chassis 141, and the bottom shaft 142 is inserted into the middle of the base plate 131 through a bearing. An upper ring 143 is fixedly disposed on the middle surface of the base plate 131, and the upper ring 143 is sleeved on the outside of the bottom shaft 142. A reinforcing rib 132 is provided between the side of the side bracket 130 and the base plate 131.
[0025] Therefore, during assembly and use, it is convenient to provide auxiliary rotation support according to the needs of use, and it is also convenient to assist in rotation during welding.
[0026] As described in more detail in this embodiment, an upper rotating sleeve 144 is fitted onto the upper end of the bottom shaft 142, and the upper end of the upper rotating sleeve 144 is fastened to the upper end of the bottom shaft 142 by fastening bolts 145. The lower end of the upper rotating sleeve 144 is fitted onto the outside of the upper ring 143, and a locking pin 146 is threaded into the outer wall of the lower end of the upper rotating sleeve 144. The inner end of the locking pin 146 abuts against the outer wall of the upper ring 143, and a torsion bar 147 is fixed to the outer end of the locking pin 146.
[0027] Therefore, during assembly and use, it is easy to rotate and retain the position as needed, making subsequent welding operations more convenient.
[0028] Working principle: During assembly and use, the side clamps 111, side slide rods 112, and side support sleeves 113 work together to facilitate the adjustment of the distance between the four side clamps 111. Then, with the cooperation of rubber pads 119, the plate is clamped between the four sets of side clamps 111. The springs 114 help maintain the elastic clamping force, making operation more convenient. After clamping, the pins 116 are inserted into the corresponding holes 118 to maintain the limit position. Furthermore, when welding requires flipping, the side rotating shaft 122 and bearings facilitate the auxiliary flipping of the side end 121 and the positioning frame 100, thereby causing the plate clamped by the side clamping assembly 110 to flip. This makes welding more convenient. Subsequently, with the cooperation of the upper protrusion 124 and the limiting protrusion 125, the pin 116 keeps the limit in place, which facilitates subsequent welding. Similarly, during welding, the cooperation of the chassis 141 and the bottom shaft 142 facilitates the auxiliary rotation of the opposite support 130 and the base plate 131, thereby driving the plate to rotate. This allows for rotation to the appropriate position according to welding needs, making the operation more convenient. After rotation, the torsion bar 147 facilitates the tightening of the locking pin 146, so that the inner end of the locking pin 146 abuts against the outer wall of the upper ring 143, which facilitates the limiting and holding of the bottom shaft 142 and the base plate 131, thus facilitating the auxiliary positioning operation for welding. The operation ends here.
[0029] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A welding and positioning fixture for aluminum substrate of a table lamp, comprising a positioning frame (100), characterized in that: The positioning frame (100) is equipped with a side clamping assembly (110) on its side wall. The positioning frame (100) is equipped with a flipping assembly (120) at the corners of both sides. The flipping assembly (120) is supported by a side bracket (130) at its bottom. The side bracket (130) is fixed with a base plate (131) at its bottom. The base plate (131) is supported by a rotating assembly (140) at its bottom.
2. The aluminum substrate welding positioning tooling device of claim 1, wherein: The side clamping assemblies (110) are symmetrically and evenly distributed in the middle of the side walls of the positioning frame (100). The side clamping assemblies (110) include side clamps (111). A side slide rod (112) is fixedly provided on the back of the side clamp (111). A side support sleeve (113) is sleeved on the outside of the side slide rod (112). The side support sleeve (113) is fixedly provided on the side wall of the positioning frame (100). A pull cap (115) is fixedly provided at the end of the side slide rod (112) away from the side clamp (111). The pull cap (115) is supported on the outer end of the side support sleeve (113). A spring (114) is sleeved on the front end of the side slide rod (112). The spring (114) is located between the inner end of the side support sleeve (113) and the side clamp (111).
3. The aluminum substrate welding positioning tooling device of claim 2, wherein: The side slide rod (112) is provided with a pin (116) inserted through the side, and a limiting sleeve (117) is provided on both sides of the pin (116). The limiting sleeve (117) is fixed to the outer side wall of the side clamp assembly (110). The side slide rod (112) is provided with a uniformly distributed insertion hole (118) corresponding to the pin (116). The side clamp (111) is provided with a rubber pad (119) in the groove at the front end.
4. The welding and positioning fixture for an aluminum substrate of a table lamp according to claim 1, characterized in that: The flipping assembly (120) includes a side end (121), and two sets of side ends (121) are symmetrically fixed at the corner of the side end of the positioning frame (100). A side rotating shaft (122) is fixed at the outer end of the side end (121). An upper clamp (123) is assembled on the top of the side bracket (130) by screws. The side rotating shaft (122) is externally assembled between the top of the side bracket (130) and the upper clamp (123) by bearing insertion.
5. The aluminum substrate welding positioning device for a desk lamp according to claim 4, characterized in that: The upper clamp (123) has an upper protrusion (124) fixed on its top surface, and the upper and lower ends of the side end (121) are respectively provided with limiting protrusions (125). The inner end of the upper protrusion (124) is threaded with a screw pin (126), the inner end of the screw pin (126) is inserted into the limiting protrusion (125), and the outer end of the screw pin (126) is fixed with a swivel ring (127).
6. The aluminum substrate welding positioning tooling device for a desk lamp according to claim 1, characterized in that: The rotating assembly (140) includes a chassis (141), a bottom shaft (142) is fixedly mounted on the center of the surface of the chassis (141), and the bottom shaft (142) is inserted into the middle of the base plate (131) through a bearing. An upper ring (143) is fixedly mounted on the middle surface of the base plate (131), and the upper ring (143) is sleeved on the outside of the bottom shaft (142). A reinforcing rib (132) is supported between the side of the side bracket (130) and the base plate (131).
7. The aluminum substrate welding positioning device for a desk lamp according to claim 6, characterized in that: The upper end of the bottom shaft (142) is fitted with an upper rotating sleeve (144), and the upper end of the upper rotating sleeve (144) is fastened to the upper end of the bottom shaft (142) by fastening bolts (145). The lower end of the upper rotating sleeve (144) is fitted outside the upper ring (143), and a locking pin (146) is threaded into the outer wall of the lower end of the upper rotating sleeve (144). The inner end of the locking pin (146) abuts against the outer wall of the upper ring (143), and a torsion bar (147) is fixed to the outer end of the locking pin (146).
Citation Information
Patent Citations
LED aluminum substrate welding positioning structure
CN213437928U