A processing and trimming device for non-ferrous metals
Patent Information
- Application Number
- CN202522225983.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0003]目前有色金属件切边多采用冲切、激光切割或锯切等方式,因有色金属延展性好、韧性高,切割部位易产生毛刺、飞边及尖边缺陷,通常需手工砂纸打磨处理,操作人员需手持砂纸反复研磨,操作繁琐费力且对技能要求高,而且手工打磨效率极低,亟需一种能够在切边加工后同步解决毛刺尖边问题的设备,以提升加工效率和产品质量,因此,我们提出一种有色金属的加工切边设备来解决上述问题
[0013]1、本实用新型将切割盘和打磨辊集成在同一根安装杆上,由同一驱动电机驱动同步旋转。打破了传统切边后需单独进行手工打磨的模式,省去了传统手工打磨的繁琐工序,大幅缩短了单个工件的加工时间,提高了整体生产效率,实用性较高,值得普遍应用与推广。
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Figure CN224737722U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing equipment technology, specifically to a non-ferrous metal processing and trimming equipment. Background Technology
[0002] Non-ferrous metal trimming is a crucial process for ensuring dimensional accuracy and appearance quality of workpieces, and is widely used in the production of components made of aluminum, copper, magnesium alloys, etc. With the increasing demand for non-ferrous metal parts from industries such as aerospace, electronics and communications, and automotive manufacturing, the requirements for processing precision and production efficiency are constantly rising.
[0003] Currently, non-ferrous metal parts are mostly edge-cut using punching, laser cutting, or sawing. Due to the good ductility and high toughness of non-ferrous metals, burrs, flash, and sharp edges are easily generated at the cut edges. These defects usually require manual sanding, which is tedious, laborious, and requires high skill. Moreover, manual sanding is extremely inefficient. There is an urgent need for equipment that can simultaneously solve the problems of burrs and sharp edges after edge-cutting to improve processing efficiency and product quality. Therefore, we propose an edge-cutting equipment for non-ferrous metals to solve the above problems. Utility Model Content
[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0005] A non-ferrous metal processing and trimming device includes: a mounting box, an L-shaped plate fixedly mounted on the top rear side of the mounting box, a drive motor mounted on the bottom inside the mounting box, an output shaft of the drive motor connected to a mounting rod, the upper end of the mounting rod penetrating the top wall of the mounting box and rotatably connected to the L-shaped plate through a bearing, a grinding roller disposed on the surface of the mounting rod on the upper side of the mounting box, a cutting disc fixed on the top of the grinding roller, a strip-shaped hole constructed above the side wall of the L-shaped plate, and the edge of the cutting disc protruding outward from the strip-shaped hole.
[0006] Furthermore, the drive motor is connected to the mounting rod via a flexible coupling.
[0007] Furthermore, the top of the mounting box has a ramp on the side near the L-shaped plate, and the bottom of the side wall of the L-shaped plate has a rectangular channel.
[0008] Furthermore, it also includes a support member disposed in the middle of the side wall of the L-shaped plate, the support member being used to support the non-ferrous metal part to be processed.
[0009] Furthermore, the support includes a fixed plate fixed to the side wall of the L-shaped plate, lifting rods slidably inserted at the four corners of the fixed plate, a support plate fixed at the top of the lifting rods, and a screw threadedly connected to the middle of the fixed plate. The top of the screw is rotatably connected to the support plate through a bearing.
[0010] Furthermore, a transparent protective cover is inclinedly provided at the top front end of the L-shaped plate.
[0011] Furthermore, bullseye wheels are evenly distributed on the side of the top of the mounting box away from the L-shaped plate.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. This utility model integrates the cutting disc and the grinding roller onto the same mounting rod, which are driven synchronously by the same drive motor. This breaks the traditional model where the edges need to be manually ground separately after cutting, eliminating the tedious process of traditional manual grinding, significantly shortening the processing time of a single workpiece, improving overall production efficiency, and making it highly practical and worthy of widespread application and promotion. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is another three-dimensional structural schematic diagram of this utility model;
[0016] Figure 3 This is a side view of the structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the back structure of this utility model.
[0018] Reference numerals: 1. Mounting box; 101. Slope; 2. L-shaped plate; 201. Strip hole; 202. Rectangular channel; 3. Drive motor; 301. Flexible coupling; 4. Mounting rod; 5. Grinding roller; 6. Cutting disc; 7. Support component; 701. Fixing plate; 702. Lifting rod; 703. Support plate; 704. Screw; 8. Transparent protective cover; 9. Bullseye wheel. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.
[0020] This application provides a non-ferrous metal edge trimming device, mainly to address the problem that existing technologies typically require manual sanding, which necessitates repeated sanding by the operator, is cumbersome, labor-intensive, and skill-intensive, and has extremely low efficiency. There is an urgent need for a device that can simultaneously resolve burrs and sharp edges after trimming, thereby improving processing efficiency and product quality. The following technical solution is provided, which will be discussed in conjunction with… Figures 1-4 Please provide a detailed explanation:
[0021] A non-ferrous metal processing and trimming device, comprising:
[0022] Mounting box 1, with an L-shaped plate 2 fixed to the top rear side of mounting box 1, and a drive motor 3 installed inside the bottom side of mounting box 1. The output shaft of drive motor 3 is connected to mounting rod 4. The upper end of mounting rod 4 passes through the top wall of mounting box 1 and is rotatably connected to L-shaped plate 2 through bearing. A grinding roller 5 is set on the surface of mounting rod 4 on the upper side of mounting box 1. A cutting disc 6 is fixed on the top of grinding roller 5. A strip hole 201 is constructed above the side wall of L-shaped plate 2. The side of cutting disc 6 protrudes outward from the strip hole 201.
[0023] It also includes a support member 7, which is set in the middle of the side wall of the L-shaped plate 2. The support member 7 is used to support the non-ferrous metal parts to be processed. The support member 7 includes a fixed plate 701 fixed to the side wall of the L-shaped plate 2. Lifting rods 702 are slidably inserted at the four corners of the fixed plate 701. A support plate 703 is fixed on the top of the lifting rods 702. A screw 704 is threadedly connected to the middle of the fixed plate 701. The top of the screw 704 is rotatably connected to the support plate 703 through a bearing.
[0024] Workflow Description
[0025] The first step is edge trimming: Based on the thickness of the non-ferrous metal part to be processed, the height of the support plate 703 is adjusted through the support component 7. The screw 704 is rotated to make the lifting rod 702 move the support plate 703 up and down until the height of the support plate 703 matches the support requirements of the part to be processed. The operator places the workpiece on one side of the support plate 703, and then starts the drive motor 3. The drive motor 3 drives the mounting rod 4 to rotate. The mounting rod 4 simultaneously drives the grinding roller 5 on the surface and the cutting disc 6 on the top to rotate. The operator pushes the workpiece so that the part to be trimmed comes into contact with the high-speed rotating cutting disc 6 to perform edge trimming. During the cutting process, the workpiece moves continuously to ensure that the edge trimming process is continuous until the cutting of the workpiece is completed.
[0026] The second step is workpiece grinding: Place the non-ferrous metal part to be processed on the top of the mounting box 1 away from the L-shaped plate 2, move the workpiece so that its cut edge contacts the high-speed rotating grinding roller 5, thereby instantly grinding the burrs, flash and sharp edges generated after cutting, and completing the processing of the entire workpiece. After processing, turn off the drive motor 3, remove the processed non-ferrous metal part, and complete the entire processing process. If there are subsequent workpieces, repeat the above steps.
[0027] This non-ferrous metal processing and trimming equipment integrates the cutting disc 6 and the grinding roller 5 on the same mounting rod 4, and is driven synchronously by the same drive motor 3. This breaks the traditional mode of needing to perform manual grinding separately after trimming, eliminates the tedious process of traditional manual grinding, greatly shortens the processing time of a single workpiece, and improves the overall production efficiency.
[0028] like Figure 3As shown, in some embodiments, the drive motor 3 is connected to the mounting rod 4 via a flexible coupling 301. More specifically, the drive motor 3 is connected to the mounting rod 4 via the flexible coupling 301, which can buffer the impact vibration during cutting and grinding, compensate for the relative displacement between the motor and the mounting rod 4, and avoid stress concentration that is easily caused by rigid connection. This ensures smooth power transmission, reduces wear on the motor, mounting rod 4, cutting disc 6, and grinding roller 5, improves the stability of the transmission system, and provides reliable power connection for synchronous and efficient cutting and grinding.
[0029] like Figure 2 As shown, in some embodiments, a ramp 101 is constructed on the top side of the mounting box 1 near the L-shaped plate 2, and a rectangular channel 202 is constructed at the bottom of the side wall of the L-shaped plate 2. More specifically, the ramp 101 on the top of the mounting box 1 near the L-shaped plate can guide the debris generated during edge cutting and grinding to collect in the rectangular channel 202. The rectangular channel 202 at the bottom of the side wall of the L-shaped plate serves as a debris discharge channel, allowing the collected debris to be discharged from the equipment in a timely manner. The two work together to prevent debris from accumulating in the processing area, thus preventing it from affecting the cutting and grinding accuracy and the stability of equipment operation. At the same time, it reduces the frequency of manual cleaning and improves the ease of operation.
[0030] like Figure 1 As shown, in some embodiments, a transparent protective cover 8 is inclinedly provided at the top front end of the L-shaped plate 2. More specifically, the transparent protective cover 8 inclined at the top front end of the L-shaped plate 2 can block the flying debris during edge cutting and grinding, ensuring the safety of operators. Its transparent material makes it convenient to observe the processing status in real time. The inclined design takes into account both the protection range and the observation angle, providing reliable safety protection for the processing process without affecting the operator's field of vision, and helping to accurately control the processing quality.
[0031] like Figure 1 As shown, in some embodiments, bullseye wheels 9 are evenly distributed on the side of the top of the mounting box 1 away from the L-shaped plate 2. More specifically, bullseye wheels 9 are evenly distributed on the side of the top of the mounting box 1 away from the L-shaped plate 2. By using rolling friction to reduce the resistance of pushing the workpiece, the operator can easily push the workpiece to the processing position and avoid scratching the bottom of the workpiece. At the same time, it works in conjunction with the support member 7 to achieve stable conveying, improve the convenience of operation and the stability of workpiece conveying.
[0032] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A non-ferrous metal processing and trimming device, characterized in that, Includes: a mounting box (1), an L-shaped plate (2) fixedly mounted on the top rear side of the mounting box (1), a drive motor (3) mounted on the bottom side inside the mounting box (1), an output shaft of the drive motor (3) connected to a mounting rod (4), the upper end of the mounting rod (4) penetrating the top wall of the mounting box (1) and rotatably connected to the L-shaped plate (2) through a bearing, a grinding roller (5) is provided on the surface of the mounting rod (4) on the upper side of the mounting box (1), a cutting disc (6) is fixed on the top of the grinding roller (5), a strip hole (201) is constructed above the side wall of the L-shaped plate (2), and the side of the cutting disc (6) protrudes outward from the strip hole (201).
2. A cutting-off apparatus for processing of non-ferrous metals according to claim 1, characterized in that The drive motor (3) is connected to the mounting rod (4) via a flexible coupling (301).
3. A cutting-off apparatus for processing of non-ferrous metals according to claim 1, characterized in that The top of the mounting box (1) is provided with a ramp (101) on the side near the L-shaped plate (2), and a rectangular channel (202) is provided at the bottom of the side wall of the L-shaped plate (2).
4. A cutting apparatus for processing non-ferrous metals according to claim 1, wherein It also includes a support member (7), which is disposed in the middle of the side wall of the L-shaped plate (2). The support member (7) is used to support the non-ferrous metal parts to be processed.
5. A cutting-off apparatus for processing of non-ferrous metals according to claim 4, characterized in that The support member (7) includes a fixed plate (701) fixed to the side wall of the L-shaped plate (2). Lifting rods (702) are slidably inserted at the four corners of the fixed plate (701). A support plate (703) is fixed to the top of the lifting rod (702). A screw (704) is threadedly connected to the middle of the fixed plate (701). The top of the screw (704) is rotatably connected to the support plate (703) through a bearing.
6. A cutting-off apparatus for processing of non-ferrous metals according to claim 1, characterized in that A transparent protective cover (8) is inclinedly provided at the top front end of the L-shaped plate (2).
7. A cutting-off apparatus for processing of non-ferrous metals according to claim 1, characterized in that The mounting box (1) has bullseye wheels (9) evenly distributed on the side of the top away from the L-shaped plate (2).