Vertical positioning device for profile sawing
Patent Information
- Application Number
- CN202522211250.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-20
AI Technical Summary
但随着型材设计的多样化以及副框型材的自动化生产加工,使得部分隔热断桥铝型材中的铝型材A和铝型材B的后端面不是对齐的(参考附图4),进而导致铝型材A和铝型材B只有一个能够依靠在靠板上,而另一个则无法依靠在靠板上,而隔热条连接又不是硬性连接,因此很容易导致隔热断桥铝型材无法实现垂直定位,最终影响锯切加工精度
通过在靠板上设计开口,并且配套设计定位器,可以实现靠板前端面为定位面,定位器为辅助定位,当断桥铝的铝型材A和铝型材B后端面设计为对齐的时候,只需要靠板的定位面进行垂直定位即可;当铝型材A和铝型材B的后端面设计为不对齐的时候,定位器则穿过开口作用在铝型材A上,具体定位器伸出的距离根据断桥铝的尺寸设计而定,而铝型材B则作用在靠板的定位面上,进而实现垂直定位。整体结构简单实用,满足不同型材的垂直定位需求,提高型材锯切加工质量。
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Figure CN224737798U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of door and window profile sawing technology, and in particular to a vertical positioning device for profile sawing. Background Technology
[0002] Sawing is an essential processing step in door and window production. To improve processing efficiency, current technology commonly uses sawing machining centers or milling and sawing machining centers to complete the sawing process of profiles. Regardless of the type of machining center, the profile needs to be positioned and clamped during sawing. Horizontal clamping is mainly achieved by the cooperation of a backing plate and multiple clamping cylinders and clamping blocks set in front. The backing plate mainly serves to vertically position the rear end of the profile.
[0003] In actual product manufacturing, thermally broken aluminum profiles consist of aluminum profile A, thermal break strips, and aluminum profile B. The thermal break strip connects aluminum profile A and aluminum profile B together. In most thermally broken aluminum designs, the rear ends of aluminum profiles A and B are vertically aligned (i.e., the surfaces acting on the backing plate), so vertical positioning can be achieved simply by using the backing plate. However, with the diversification of profile designs and the automated production of sub-frame profiles, the rear ends of aluminum profiles A and B in some thermally broken aluminum profiles are no longer aligned (see attached diagram). Figure 4 This results in only one of aluminum profiles A and B being able to rest on the backing plate, while the other cannot. Since the thermal break strip connection is not a rigid connection, it is easy for the thermally broken aluminum profile to fail to achieve vertical positioning, ultimately affecting the sawing accuracy.
[0004] In summary, how to achieve vertical positioning of different profiles has become a technical problem that urgently needs to be solved in the industry. Utility Model Content
[0005] To overcome the shortcomings of the prior art, this utility model provides a vertical positioning device for profile sawing, which solves the vertical positioning problem of different profiles and significantly improves the quality of sawing.
[0006] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: A vertical positioning device for profile sawing includes a worktable, on which a backing plate is vertically provided. The front end of the backing plate is a positioning surface, and an opening is provided on the backing plate. A locator is provided behind the backing plate, and the locator is connected to a positioning drive mechanism. The locator can extend through the opening and cooperate with the positioning surface to vertically position the profile under the drive of the positioning drive mechanism.
[0007] The positioning drive mechanism includes a motor located at the rear end of the back plate. The motor is connected to a rotating shaft via a coupling. The rotating shaft is rotatably mounted on the back plate via a bearing with a seat. A mounting base is provided at the lower end of the rotating shaft. The mounting base is provided with the positioner, which is a roller. The mounting base and the roller on it rotate together with the rotating shaft.
[0008] The positioning drive mechanism is a linear module, and the positioner is provided on the slide of the linear module. The positioner is a positioning block or a roller.
[0009] The present invention adopts the above solution and has the following beneficial effects: By designing an opening on the backplate and incorporating a matching positioner, the front face of the backplate serves as the positioning surface, while the positioner provides auxiliary positioning. When the rear faces of aluminum profiles A and B in the thermally broken aluminum frame are aligned, only the positioning surface of the backplate is needed for vertical positioning. When the rear faces of aluminum profiles A and B are not aligned, the positioner extends through the opening and acts on aluminum profile A. The specific distance the positioner extends depends on the dimensions of the thermally broken aluminum frame. Aluminum profile B acts on the positioning surface of the backplate, thus achieving vertical positioning. The overall structure is simple and practical, meeting the vertical positioning requirements of different profiles and improving the quality of profile sawing. Attached Figure Description
[0010] Figure 1 This is a side view of the vertical positioning device for profile sawing according to Embodiment 1 of this utility model.
[0011] Figure 2 This is a rear view structural diagram of the vertical positioning device for profile sawing in Embodiment 1 of this utility model.
[0012] Figure 3 This is a side view of the vertical positioning device for profile sawing in Embodiment 2 of this utility model.
[0013] Figure 4 This is a schematic diagram of the existing thermal break aluminum structure.
[0014] In the diagram, 1. Workbench, 2. Backrest, 3. Positioning surface, 4. Opening, 5. Positioner, 501. Roller, 502. Positioning block, 6. Positioning drive mechanism, 601. Motor, 602. Coupling, 603. Shaft, 604. Bearing with seat, 605. Mounting base, 606. Linear module, 607. Slide table, 7. Thermally broken aluminum, 701. Aluminum profile A, 702. Thermal insulation strip, 703. Aluminum profile B. Detailed Implementation
[0015] To clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific embodiments and in conjunction with the accompanying drawings.
[0016] Example 1 like Figure 1-2 As shown, a vertical positioning device for profile sawing includes a worktable 1, a backing plate 2 vertically provided on the worktable 1, a positioning surface 3 at the front end of the backing plate 2, an opening 4 on the backing plate 1, and a locator 5 provided behind the backing plate 2. The locator 5 is connected to a positioning drive mechanism 6. The locator 5 can extend through the opening 4 and cooperate with the positioning surface 3 to perform vertical positioning of the profile under the drive of the positioning drive mechanism 6. By designing an opening 4 on the backing plate 2 and a matching locator 5, the front face of the backing plate 2 can serve as the positioning surface 3, with the locator 5 providing auxiliary positioning. When the rear faces of aluminum profiles A701 and B703 of the thermally broken aluminum 7 are aligned, only the positioning surface 3 of the backing plate 2 is needed for vertical positioning. When the rear faces of aluminum profiles A701 and B703 are not aligned, the locator 5 extends through the opening 4 and acts on aluminum profile A701. The specific distance the locator 5 extends depends on the dimensions of the thermally broken aluminum 7. Aluminum profile B703 acts on the positioning surface 3 of the backing plate 2, thus achieving vertical positioning. The overall structure is simple and practical, meeting the vertical positioning requirements of different thermally broken aluminum 7 profiles and improving the quality of profile sawing.
[0017] The positioning drive mechanism 6 includes a motor 601 located at the rear end of the back plate 2. The motor 601 is connected to a rotating shaft 603 via a coupling 602. The rotating shaft 603 is rotatably mounted on the back plate 2 via a bearing 604. A mounting base 605 is provided at the lower end of the rotating shaft 603, and the positioner 5, which is a roller 501, is mounted on the mounting base 605. The mounting base 605 and the roller 501 rotate together with the rotating shaft 603. The positioner 5 extends through the opening 4 using rotational motion. This structure is compact, occupies little space, and is less likely to interfere with other components.
[0018] Example 2 The difference between this embodiment and Embodiment 1 is that: like Figure 3 As shown, the positioning drive mechanism 6 is a linear module 606, and the positioner 5 is provided on the slide 607 of the linear module 606. The positioner 5 is either a positioning block 502 or a roller 501. The positioner 5 extends through the opening 4 by linear motion, and the linear module 606 can be set on the worktable.
[0019] The above specific embodiments should not be construed as limiting the scope of protection of this utility model. For those skilled in the art, any alternative improvements or modifications made to the embodiments of this utility model shall fall within the scope of protection of this utility model.
[0020] Any aspects of this utility model not described in detail are known to those skilled in the art.
Claims
1. A vertical positioning device for profile sawing, characterized in that: The device includes a worktable, on which a backing plate is vertically mounted. The front end of the backing plate is a positioning surface, and the backing plate has an opening. A locator is located behind the backing plate, and the locator is connected to a positioning drive mechanism. The locator can extend through the opening and cooperate with the positioning surface to vertically position the profile under the drive of the positioning drive mechanism.
2. The vertical positioning device for profile sawing according to claim 1, characterized in that: The positioning drive mechanism includes a motor located at the rear end of the back plate. The motor is connected to a rotating shaft via a coupling. The rotating shaft is rotatably mounted on the back plate via a bearing with a seat. A mounting base is provided at the lower end of the rotating shaft. The mounting base is provided with the positioner, which is a roller. The mounting base and the roller on it rotate together with the rotating shaft.
3. A vertical positioning device for sawing profiles according to claim 1, characterized in that: The positioning drive mechanism is a linear module, and the positioner is provided on the slide of the linear module. The positioner is a positioning block or a roller.