Aluminum chip collecting device for aluminum profile processing
Patent Information
- Application Number
- CN202522181474.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0008]针对现有技术中的缺陷,本实用新型提供铝型材加工用铝屑收集装置,用以解决传统技术中的铝型材由于结构不同,部分铝型材会沿其长度方向偏斜,使得现有的切割平台不便于对该类铝型材进行固定,影响了铝型材的加工效率;以及冷却液与铝屑混合与一起,加大了操作人员对铝屑收集难度的问题
[0024]通过收集箱壳并列固接有若干个支撑杆可以实现对非加工状态下的铝型材进行放置支撑,通过对两个支撑杆上设置夹持座,可以实现对铝型材的两端进行夹持支撑,其中夹持座通过转盘转动,并且可以沿着支撑杆滑动,实现满足不在同一直线上的铝型材两端的固定使用;
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Figure CN224737858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of collection device technology, specifically to an aluminum chip collection device for aluminum profile processing. Background Technology
[0002] Aluminum shavings collection devices for aluminum profile processing are key equipment in the aluminum processing industry. When performing real-time processing on-site, some workers often use small handheld cutting machines for easy movement. However, these cutting machines, lacking any shielding devices, cause aluminum shavings to fly around, resulting in a messy work area that is difficult to clean. Existing technologies typically use auxiliary shielding covers and collection devices for shielding and collection. However, these devices are mostly large, inconvenient to move, and cannot be quickly disassembled and assembled.
[0003] A prior art patent with publication number CN218311155U discloses a solution including a support plate. The support plate has symmetrically formed grooves on its bottom and staggered movable grooves on its inner side. Each movable groove has a sliding groove at its bottom, and a sliding rod is movably mounted inside the sliding groove. A connecting rod is movably mounted at the upper end of the sliding rod. The cooperation of the collection box, movable baffle, and support plate, along with the movement of the other end of the connecting rod within the sliding groove at the lower end of the movable groove, stretches the support plate to a specified size. The collection box is then installed on the upper end of the support plate. The movable baffle in the collection box is then pulled out along the positioning axis via a guide groove on its inner side, tilting it to the rear end of the front side of the collection box, thus completing the basic assembly. Disassembly is performed in reverse, allowing for the separation and merging of various devices and parts.
[0004] As existing devices are used, the shortcomings of this technology have gradually become apparent, mainly in the following aspects:
[0005] First, due to different structures, some existing aluminum profiles are skewed along their length, making it difficult for existing cutting platforms to fix these profiles, thus affecting the processing efficiency of the aluminum profiles.
[0006] Secondly, during the processing of aluminum profiles, coolant is needed to cool the drill bit, which causes the coolant to mix with aluminum chips, increasing the difficulty for operators to collect the aluminum chips.
[0007] As can be seen from the above, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0008] To address the shortcomings of existing technologies, this utility model provides an aluminum chip collection device for aluminum profile processing. This device solves the problems of aluminum profiles in traditional technologies where, due to their different structures, some aluminum profiles are skewed along their length, making it difficult for existing cutting platforms to fix such profiles and affecting the processing efficiency of aluminum profiles; and the problem of coolant mixing with aluminum chips, which increases the difficulty for operators to collect aluminum chips.
[0009] To achieve the above objectives, the present invention provides the following technical solution.
[0010] An aluminum shavings collection device for aluminum profile processing includes a collection box shell with an opening at the upper end. Several support rods are horizontally fixed to the inner walls of the collection box shell, and each support rod has a flow guiding structure.
[0011] A support base is detachably connected to the support rod and slidably disposed along its length. A clamping seat is horizontally rotatably mounted on the support base.
[0012] The lower end of the collection box shell is provided with a debris separation component that communicates with its internal cavity.
[0013] As an optimized solution, the flow guiding structure includes flow guiding inclined surfaces located on opposite sidewalls of the support rod, with the upper ends of the two flow guiding inclined surfaces intersecting and the lower ends of the two flow guiding inclined surfaces arranged in a gradually expanding manner.
[0014] As an optimized solution, the debris separation assembly includes an outlet shell fixed to the lower end of the collection box shell. The outlet shell is horizontally slidably provided with a detachable debris collection shell. The upper end of the debris collection shell is open, and the lower end of the debris collection shell is evenly distributed with leakage holes.
[0015] As an optimized solution, a turntable is fixedly connected to the lower surface of the clamping seat, and the rotating end of the turntable is fixedly connected to the upper end of the support seat.
[0016] As an optimized solution, the clamping seat includes a base plate, and two side plates are fixedly connected side by side to the upper surface of the base plate. Each side plate is horizontally threaded with a clamping knob, and a clamping disc is fixedly connected to the inner end of each clamping knob. A rubber pad is fixedly connected to the clamping surface of the clamping disc.
[0017] As an optimized solution, the lower end of the clamping seat is provided with a sliding groove that matches the support rod, and the lower end of the support seat is fixed with a limit plate by bolts.
[0018] As an optimized solution, a stop knob is threadedly connected to the limiting plate, and the end of the stop knob abuts against the lower surface of the support rod.
[0019] As an optimized solution, the lower end of the outlet housing is provided with a guide section that tapers downwards, and the upper port of the outlet housing is fixedly connected to the lower port of the guide section.
[0020] As an optimized solution, a pull-out hole is provided on the side wall of the outlet housing, and a support groove is provided on the inner wall of the outlet housing opposite to the pull-out hole. The debris collection shell is slidably inserted into the outlet housing through the pull-out hole, the inner end of the debris collection shell is supported on the support groove, and a pull handle is fixedly connected to the outer end of the debris collection shell.
[0021] As an optimized solution, the upper port of the outlet housing is connected to the inner cavity of the collection box housing, and the lower port of the outlet housing is fixedly connected to a flange.
[0022] As an optimized solution, the derived shell is a rectangular shell.
[0023] Compared with the prior art, the beneficial effects of this utility model are:
[0024] Aluminum profiles in their unprocessed state can be placed and supported by several support rods fixed in parallel to the collection box shell. By setting clamping seats on two support rods, the two ends of the aluminum profiles can be clamped and supported. The clamping seats rotate via a turntable and can slide along the support rods to meet the needs of fixing the two ends of aluminum profiles that are not on the same straight line.
[0025] By adjusting the distance between the two clamping discs, the ends of the aluminum profile can be clamped and fixed. After the aluminum profile is fixed, it can be cut, drilled, or otherwise operated. The coolant and aluminum chips will fall into the collection housing through the space between the adjacent support rods and enter the discharge housing. The aluminum chips will be blocked in the chip collection housing, and the coolant will be discharged through the leakage hole through the lower end of the discharge housing, achieving solid-liquid separation. By pulling out the chip collection housing, the internally filtered chips can be cleaned, which is convenient and quick. Attached Figure Description
[0026] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0027] Figure 1 This is a schematic diagram of the structure of this utility model;
[0028] Figure 2 This is a schematic diagram of the structure of the clamping base of this utility model.
[0029] In the diagram: 1-Collection box shell; 2-Outlet shell; 3-Debris collection shell; 4-Leakage hole; 5-Flange; 6-Support groove; 7-Pull handle; 8-Guide section; 9-Support rod; 10-Support base; 11-Clamping base; 12-Base plate; 13-Side plate; 14-Clamping knob; 15-Clamping plate; 16-Turntable; 17-Limiting plate; 18-Slide groove; 19-Stop knob; 20-Guide slope. Detailed Implementation
[0030] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.
[0031] like Figure 1 and Figure 2 As shown, the aluminum shavings collection device for aluminum profile processing includes a collection box shell 1 with an opening at the upper end. Several support rods 9 are horizontally fixed to the inner walls of the collection box shell 1, and each support rod 9 has a flow guiding structure.
[0032] A support base 10 is detachably connected to the support rod 9 and slides along its length. A clamping seat 11 is horizontally rotatable on the support base 10.
[0033] The lower end of the collection box shell 1 is provided with a debris separation component that connects to its inner cavity.
[0034] The flow guiding structure includes flow guiding inclined surfaces 20 located on opposite side walls of the support rod 9. The upper ends of the two flow guiding inclined surfaces 20 intersect, and the lower ends of the two flow guiding inclined surfaces 20 are arranged in a gradually expanding manner to guide debris and coolant, thereby reducing the amount of debris adhering to the support rod 9.
[0035] The debris separation assembly includes an outlet housing 2 fixed to the lower end of the collection box housing 1. The outlet housing 2 has a horizontally sliding detachable debris collection housing 3. The upper end of the debris collection housing 3 is open, and the lower end of the debris collection housing 3 is evenly distributed with leakage holes 4. Aluminum chips are filtered through the leakage holes 4. Inevitably, some finer powder will flow down with the coolant. The discharge through the outlet housing 2 can be used for subsequent fine filtration.
[0036] A turntable 16 is fixedly connected to the lower surface of the clamping seat 11, and the rotating end of the turntable 16 is fixedly connected to the upper end of the support seat 10.
[0037] The clamping base 11 includes a base plate 12, and two side plates 13 are fixedly connected side by side to the upper surface of the base plate 12. Each side plate 13 is connected to a clamping knob 14 by a horizontal thread. The inner end of the clamping knob 14 is fixedly connected to a clamping plate 15, and a rubber pad is fixedly connected to the clamping surface of the clamping plate 15.
[0038] The lower end of the clamping seat 11 is provided with a sliding groove 18 that matches the support rod 9. The lower end of the support seat 10 is fixed with a limit plate 17 by bolts, so as to disassemble the clamping seat 11 and select it to be installed on the support rod 9 at different positions to meet the needs of fixing the two ends of aluminum profiles of different lengths.
[0039] A stop knob 19 is threaded onto the limiting plate 17. The end of the stop knob 19 abuts against the lower surface of the support rod 9 to fix the current position of the clamping seat 11.
[0040] The lower end of the outlet housing 2 is provided with a guide section 8 that tapers downwards, and the upper port of the outlet housing 2 is fixed to the lower port of the guide section 8.
[0041] A pull-out hole is provided on the side wall of the outlet housing 2. A support groove 6 is provided on the inner wall of the outlet housing 2 opposite to the pull-out hole. The debris collection housing 3 is slidably inserted into the outlet housing 2 through the pull-out hole. The inner end of the debris collection housing 3 is supported on the support groove 6. A pull handle 7 is fixedly connected to the outer end of the debris collection housing 3.
[0042] The upper port of the outlet shell 2 is connected to the inner cavity of the collection box shell 1, and the lower port of the outlet shell 2 is fixedly connected to a flange 5.
[0043] The export shell 2 is a rectangular shell, which facilitates the installation of the debris collection shell 3.
[0044] The turntable consists of two discs mounted on a rotating shaft, one of which is a fixed end and the other is a rotating end.
[0045] The working principle of this device is as follows:
[0046] A number of support rods 9 are fixedly connected in parallel to the collection box shell 1, which can be used to place and support aluminum profiles in an unprocessed state. By setting clamping seats 11 on two support rods 9, the two ends of the aluminum profile can be clamped and supported. The clamping seats 11 rotate through the turntable 16 and can slide along the support rods 9, so as to satisfy the fixing of the two ends of the aluminum profiles that are not on the same straight line.
[0047] By adjusting the distance between the two clamping discs 15, the ends of the aluminum profile can be clamped and fixed. After the aluminum profile is fixed, it can be cut, drilled or otherwise operated. The coolant and aluminum chips will fall into the collection housing through the space between the adjacent support rods 9 and enter the outlet housing 2. The aluminum chips will be blocked in the chip collection housing 3. The coolant will be discharged through the leakage hole 4 through the lower end of the outlet housing 2, realizing solid-liquid separation. By pulling out the chip collection housing 3, the internally filtered chips can be cleaned, which is convenient and quick.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. An aluminum shavings collection device for aluminum profile processing, characterized in that: The system includes a collection box shell (1), with an opening at the upper end. Several support rods (9) are horizontally fixed to the inner walls of the collection box shell (1), and the support rods (9) are provided with a flow guiding structure. The support rod (9) is detachably connected to a support seat (10) that slides along its length, and a clamping seat (11) is horizontally rotatably provided on the support seat (10). The lower end of the collection box shell (1) is provided with a debris separation component that communicates with its inner cavity.
2. The aluminum chip collection device for aluminum profile processing according to claim 1, characterized in that: The flow guiding structure includes flow guiding inclined surfaces (20) located on opposite side walls of the support rod (9), with the upper ends of the two flow guiding inclined surfaces (20) intersecting and the lower ends of the two flow guiding inclined surfaces (20) arranged in a gradually expanding manner.
3. The aluminum chip collection device for aluminum profile processing according to claim 1, characterized in that: The debris separation assembly includes an outlet shell (2) fixed to the lower end of the collection box shell (1). The outlet shell (2) is horizontally slidably provided with a detachable debris collection shell (3). The upper end of the debris collection shell (3) is open, and the lower end of the debris collection shell (3) is evenly distributed with leakage holes (4).
4. The aluminum chip collection device for aluminum profile processing according to claim 1, characterized in that: A turntable (16) is fixedly connected to the lower surface of the clamping seat (11), and the rotating end of the turntable (16) is fixedly connected to the upper end of the support seat (10).
5. The aluminum chip collection device for aluminum profile processing according to claim 1, characterized in that: The clamping seat (11) includes a base plate (12), and two side plates (13) are fixedly connected side by side to the upper surface of the base plate (12). Each side plate (13) is connected to a clamping knob (14) by a horizontal thread. The inner end of the clamping knob (14) is fixedly connected to a clamping disc (15), and a rubber pad is fixedly connected to the clamping surface of the clamping disc (15).
6. The aluminum chip collection device for aluminum profile processing according to claim 1, characterized in that: The lower end of the support base (10) is provided with a groove (18) that matches the support rod (9), and the lower end of the support base (10) is fixed with a limit plate (17) by bolts.
7. The aluminum chip collection device for aluminum profile processing according to claim 6, characterized in that: The limiting plate (17) is threaded with a stop knob (19), the end of which abuts against the lower surface of the support rod (9).
8. The aluminum chip collection device for aluminum profile processing according to claim 3, characterized in that: The lower end of the outlet housing (2) is provided with a guide section (8) that is gradually tapered downwards, and the upper port of the outlet housing (2) is fixed to the lower port of the guide section (8).
9. The aluminum chip collection device for aluminum profile processing according to claim 3, characterized in that: The side wall of the outlet housing (2) is provided with a pull hole, and the inner wall of the outlet housing (2) opposite to the pull hole is provided with a support groove (6). The debris collection housing (3) is slidably inserted into the outlet housing (2) through the pull hole. The inner end of the debris collection housing (3) is supported on the support groove (6), and the outer end of the debris collection housing (3) is fixedly connected with a pull handle (7).
10. The aluminum chip collection device for aluminum profile processing according to claim 3, characterized in that: The upper port of the outlet housing (2) is connected to the inner cavity of the collection box housing (1), and the lower port of the outlet housing (2) is fixedly connected to a flange (5).
Citation Information
Patent Citations
Aluminum scrap collecting device of aluminum profile cutting machine
CN218311155U