Positioning tool for machining of round tube products
Patent Information
- Application Number
- CN202521668764.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-07
AI Technical Summary
[0002]管材在进行打磨、激光切割、焊接及锯切等,需利用工装来放入产品进行定位,保证尺寸、平面度等尺寸要求,但工装设计通常根据产品轮廓仿形制作,如图3所示,来制作上下模型腔,在对产品定位时,产品与型腔为面接触,对型腔的加工要求精度高,且在放置时,型腔内侧不能很好的进行排气,影响产品放置到位,在将产品放入工装型腔内后,存在视觉观察贴合,但是实际定位不准的情况,导致产品尺寸不良或报废现象,此类工装设计存在缺陷,为此我们提出一种圆管产品加工的定位工装
[0015] This utility model has a simple structure, uses line contact when positioning the round tube, has relatively low requirements for processing accuracy, and when placing the round tube, the inner side of the positioning cavity can effectively expel air outward so that the round tube can fit perfectly with the bottom of the positioning cavity under its own weight, ensuring a good positioning effect for the round tube and making it easy to use.
Smart Images

Figure CN224738098U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a positioning fixture for processing round tube products. Background Technology
[0002] When pipes undergo grinding, laser cutting, welding, and sawing, tooling is needed to position the product and ensure dimensional requirements such as size and flatness. However, tooling design is usually based on the contour of the product, such as... Figure 3 As shown, the upper and lower mold cavities are made. When positioning the product, the product and the cavity are in surface contact. The machining of the cavity requires high precision. Moreover, the cavity cannot be properly vented during placement, which affects the placement of the product. After the product is placed into the tooling cavity, there is a situation where it appears to fit visually, but the actual positioning is inaccurate, resulting in poor product dimensions or scrap. This type of tooling design has defects. Therefore, we propose a positioning tooling for the machining of round tube products. Utility Model Content
[0003] The purpose of this utility model is to provide a positioning fixture for processing round tube products, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a positioning fixture for processing round tube products, comprising:
[0005] A base plate, on which a positioning block is fixed;
[0006] A positioning cavity is formed on the positioning block to position the edge of the circular tube, and the cross-section of the positioning cavity is non-circular;
[0007] A bump assembly protrudes from the upper surface of the positioning block, and the bump assembly is distributed along the long side of the positioning cavity.
[0008] Preferably, the bump assembly includes a first bump and a third bump. The first bump is fixed to one end of the upper surface of the positioning block, and a second bump is provided at the other end of the upper surface of the positioning block. The first bump and the second bump are located on the same side of the positioning cavity. The third bump is provided in the middle of the upper surface of the positioning block and corresponds to the other side of the positioning cavity.
[0009] Preferably, the first protrusion is provided in two locations, and the two locations of the first protrusion are symmetrically distributed along one end of the positioning cavity.
[0010] Preferably, the first protrusion, the second protrusion, and the third protrusion are all integrally formed with the positioning block.
[0011] Preferably, a mating groove is provided at the bottom of the inner side of the positioning cavity, and a baffle for positioning one end of the round tube is connected to the mating groove.
[0012] Preferably, a limiting cover plate is rotatably installed on the upper surface edge of the positioning block, and a handle is rotatably connected to one end of the limiting cover plate. A standing block is fixed on the base plate, and a slot for limiting the handle is opened on one side wall of the standing block.
[0013] Preferably, the long side of the positioning block is smaller than the long side of the base plate, and the positioning block is fixed to the base plate by bolts.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This utility model has a simple structure, uses line contact when positioning the round tube, has relatively low requirements for processing accuracy, and when placing the round tube, the inner side of the positioning cavity can effectively expel air outward so that the round tube can fit perfectly with the bottom of the positioning cavity under its own weight, ensuring a good positioning effect for the round tube and making it easy to use. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the positioning structure for the circular tube according to this utility model;
[0018] Figure 3 This is a schematic diagram of the existing cavity structure.
[0019] In the diagram: 1. Base plate; 2. Positioning block; 3. Positioning cavity; 4. First protrusion; 5. Second protrusion; 6. Third protrusion; 7. Limiting cover plate; 8. Baffle; 9. Stand block; 10. Slot. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-3 This utility model provides a technical solution: a positioning fixture for processing round tube products, comprising:
[0022] Base plate 1, with positioning block 2 fixed on base plate 1;
[0023] The positioning cavity 3 is formed on the positioning block 2 to position the edge of the circular tube, and the cross-section of the positioning cavity 3 is non-circular;
[0024] To facilitate the positioning of the round tube product, the contact area between the inner wall of the positioning cavity 3 and the round tube is reduced, thereby facilitating the tight fit and positioning of the product with the bottom inner side of the positioning cavity 3 when placing the round tube product. The cross-section of the positioning cavity 3 is preferably rectangular.
[0025] The bump assembly protrudes from the upper surface of the positioning block 2, and the bump assembly is distributed along the long side of the positioning cavity 3;
[0026] The raised section facilitates the placement of the round tube product, allowing it to move downwards with its own weight to achieve a complete fit with the bottom of the inner side of the positioning cavity 3.
[0027] In this embodiment, preferably, the bump assembly includes a first bump 4 and a third bump 6. The first bump 4 is fixed to one end of the upper surface of the positioning block 2, and a second bump 5 is provided at the other end of the upper surface of the positioning block 2. The first bump 4 and the second bump 5 are located on the same side of the positioning cavity 3. The third bump 6 is provided in the middle of the upper surface of the positioning block 2, and the third bump 6 corresponds to the other side of the positioning cavity 3.
[0028] This facilitates positioning of the two opposite sides of the round tube product, allowing the round tube product to be accurately placed inside the positioning cavity 3, thus avoiding any tilting of the round tube product during placement.
[0029] In this embodiment, preferably, the first protrusion 4 is provided in two places, and the two first protrusions 4 are symmetrically distributed along one end of the positioning cavity 3;
[0030] This facilitates more precise positioning of the end of the round tube product, so that the round tube product can automatically move down under the action of gravity to fit tightly against the bottom of the inner side of the positioning cavity 3.
[0031] In this embodiment, preferably, the first protrusion 4, the second protrusion 5 and the third protrusion 6 are all integrally formed with the positioning block 2.
[0032] In this embodiment, preferably, a mating groove is provided at the bottom of the inner side of the positioning cavity 3, and a baffle 8 for positioning one end of the round tube is connected to the mating groove;
[0033] This facilitates positioning one end of the round tube product, thereby adjusting the length of the other end of the round tube product extending out of the positioning cavity 3.
[0034] In this embodiment, preferably, a limiting cover plate 7 is rotatably installed on the upper surface edge of the positioning block 2, and a handle is rotatably connected to one end of the limiting cover plate 7. A standing block 9 is fixed on the bottom plate 1, and a slot 10 for limiting the handle is opened on one side wall of the standing block 9.
[0035] This facilitates locking the round tube product between the positioning cavity 3 and the limiting cover plate 7, so as to prevent the round tube product from moving randomly and affecting the processing accuracy.
[0036] In this embodiment, preferably, the long side of the positioning block 2 is smaller than the long side of the base plate 1, and the positioning block 2 is fixed to the base plate 1 by bolts;
[0037] It is easy to install and fix, and facilitates maintenance and replacement in the future.
[0038] This invention changes the cross-section of the positioning cavity 3 to a rectangle and adds a protruding component, avoiding the problem of the traditional positioning cavity 3 having the same cross-section as the circular tube. The circular tube and the inner wall of the positioning cavity 3 are in surface contact, requiring high precision in the machining of the positioning cavity 3. Furthermore, it is difficult to expel the gas inside the positioning cavity 3 when placing the tube inside, affecting the accurate positioning effect. This device has a simple structure, provides line contact when positioning the tube, has relatively low machining precision requirements, and allows for good air expulsion from the inside of the positioning cavity 3 when placing the tube. During placement, the tube's own weight ensures a good fit with the bottom of the positioning cavity 3, guaranteeing excellent positioning and ease of use.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A positioning fixture for processing round tube products, characterized in that, include: A base plate (1) is provided, on which a positioning block (2) is fixed. A positioning cavity (3) is formed on the positioning block (2) to position the edge of the circular tube, and the cross-section of the positioning cavity (3) is non-circular; The bump assembly protrudes from the upper surface of the positioning block (2) and is distributed along the long side of the positioning cavity (3).
2. The positioning fixture for processing round tube products according to claim 1, characterized in that: The bump assembly includes a first bump (4) and a third bump (6). The first bump (4) is fixed to one end of the upper surface of the positioning block (2). A second bump (5) is provided at the other end of the upper surface of the positioning block (2). The first bump (4) and the second bump (5) are located on the same side of the positioning cavity (3). The third bump (6) is located in the middle of the upper surface of the positioning block (2) and corresponds to the other side of the positioning cavity (3).
3. The positioning fixture for processing round tube products according to claim 2, characterized in that: The first protrusion (4) is provided in two places, and the two first protrusions (4) are symmetrically distributed along one end of the positioning cavity (3).
4. A positioning fixture for processing of a round tube product according to claim 2, characterized in that: The first protrusion (4), the second protrusion (5) and the third protrusion (6) are all integrally formed with the positioning block (2).
5. A positioning fixture for processing of a round tube product according to claim 1, characterized in that: The bottom of the inner side of the positioning cavity (3) is provided with a mating groove, and a baffle (8) for positioning one end of the round tube is connected to the mating groove.
6. A positioning fixture for processing of a round tube product according to claim 1, characterized in that: The positioning block (2) has a limiting cover plate (7) rotatably installed on the upper surface edge, and a handle is rotatably connected to one end of the limiting cover plate (7). A standing block (9) is fixed on the bottom plate (1), and a slot (10) for limiting the handle is opened on one side wall of the standing block (9).
7. The positioning fixture for processing round tube products according to claim 1, characterized in that: The long side of the positioning block (2) is smaller than the long side of the base plate (1), and the positioning block (2) is fixed to the base plate (1) by bolts.