Multifunctional detection platform for resin processing

Abstract

This utility model discloses a multifunctional testing table for resin processing, including a worktable. An installation groove is formed at the middle of both sides of the inner wall of the worktable, and a collection box is inserted into the inner wall of the installation groove. A second universal wheel is fixedly connected to the lower corner of the collection box. This multifunctional testing table for resin processing can centrally test thickness, hardness, and surface flatness using a digital micrometer, a portable Rockwell hardness tester, and a laser rangefinder. It can also rotate rapidly forward and backward using a fixed plate and a second servo motor, making operation convenient. The cover can completely cover and protect the surface, providing excellent testing results. Furthermore, it can clamp, raise, lower, and rotate resin parts using a first electric push rod, a second electric push rod, a first servo motor, and a clamping block, offering excellent adaptability. It can also quickly remove chips through a waste trough, collect them through the collection box, and quickly transfer and clean them using the second universal wheel.

Description

Technical Field

[0001] This utility model relates to the field of resin processing testing technology, specifically a multifunctional testing station for resin processing. Background Technology

[0002] During resin processing, multiple indicators of the resin product need to be tested, such as thickness, hardness, and surface smoothness.

[0003] A current resin membrane testing station (CN202322358815.4) has a simple structure and is easy to use. It adjusts the height and angle of the rotating rollers via a lifting mechanism and a first motor, thus improving work efficiency. However, it has shortcomings. Existing equipment is mostly single-function, requiring frequent transfer of resin products to different devices during testing. This is not only cumbersome and time-consuming but also prone to product damage during transfer, affecting testing accuracy. Furthermore, the lack of a unified collection structure for debris and waste generated during testing easily pollutes the working environment and increases the difficulty of subsequent cleaning. Therefore, a multi-functional testing station for resin processing is needed to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a multifunctional testing station for resin processing, in order to solve the problems mentioned in the background art, that most resin film testing stations are single-function, and that resin products need to be frequently transferred to different devices during testing, which is not only cumbersome and time-consuming, but also prone to product damage during the transfer process, affecting the accuracy of testing; at the same time, the debris and waste generated during the testing process lack a unified collection structure, which easily pollutes the working environment and increases the difficulty of subsequent cleaning.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multifunctional testing table for resin processing, comprising a worktable, a PLC controller electrically connected to the upper front side of the worktable, and a cover flipped onto the upper end of the PLC controller; a second electric push rod vertically fixedly connected to the middle position of both sides of the upper end of the inner wall of the worktable, and a first electric push rod vertically fixedly connected to the output end of the second electric push rod; a support block fixedly connected to the output end of the first electric push rod, and a first servo motor embedded in the inner wall of the support block; the output end of the first servo motor is fixedly... A clamping block is fixedly connected, and resin parts are clamped and distributed between the clamping blocks. A second lead screw groove is opened on the upper rear side of the inner wall of the worktable, and a second lead screw slider is slidably inserted into the inner wall of the second lead screw groove. A second lead screw mechanism is inserted through the inner walls of the second lead screw slider and the second lead screw groove. A support frame is vertically fixedly connected to the upper end of the second lead screw slider. A second servo motor is vertically fixedly connected to the upper front side of the support frame, and a fixed plate is fixedly connected to the output end of the second servo motor. A third lead screw groove is opened on both sides of the upper front side of the fixed plate. A third lead screw slider is slidably connected to the inner wall of the groove, and a third lead screw mechanism is slidably connected to the inner wall of the third lead screw groove. A digital micrometer and a portable Rockwell hardness tester are fixedly connected to the front side of the third lead screw slider. A first lead screw groove is fixedly connected to the lower front end of the fixed plate, and a first lead screw slider is slidably connected to the lower end of the inner wall of the first lead screw groove. A first lead screw mechanism is slidably connected to the inner wall of the first lead screw groove, and a laser rangefinder is fixedly connected to the lower end of the first lead screw slider. The working... The front and rear edges of the lower end of the worktable are fixedly connected to the first universal caster. The middle of the two sides of the inner wall of the worktable is provided with the mounting groove, and the inner wall of the mounting groove is connected to the collection box. The lower corner of the collection box is fixedly connected to the second universal caster. The front and rear sides of the upper end of the worktable are provided with waste troughs, and the waste troughs are connected to the collection box. The PLC controller, digital micrometer, portable Rockwell hardness tester, laser rangefinder, first electric push rod, second lead screw mechanism, second electric push rod, first servo motor, third lead screw mechanism and first lead screw mechanism are electrically connected.

[0006] Preferably, the cover is made of transparent acrylic material, and the cover and the worktable are arranged in a flip-cover configuration. The first universal wheels are arranged in a matrix at the lower end of the worktable, and the first universal wheels have a self-locking structure.

[0007] Preferably, the digital micrometer, portable Rockwell hardness tester, and laser rangefinder are arranged in a triangular position on the fixed disk, and the digital micrometer, portable Rockwell hardness tester, and laser rangefinder are connected to the support frame for left and right rotation via a second servo motor. The fixed disk is connected to the second lead screw slide groove for left and right lead screw movement via a second lead screw slider and a second lead screw mechanism. The fixed disk has a front and rear electrically telescopic structure.

[0008] Preferably, the digital micrometer and portable Rockwell hardness tester are connected by a third lead screw mechanism, a third lead screw slider and a third lead screw groove in a lead screw lifting connection, and the laser rangefinder is connected by a first lead screw slider, a first lead screw mechanism and a first lead screw groove in a left-right lead screw moving connection.

[0009] Preferably, the resin component is clamped and fixedly connected to the worktable via a first electric push rod and a clamping block, and the resin component is rotatably connected to the support block via a first servo motor, the clamping block, and the first electric push rod is movably connected to the worktable via a second electric push rod.

[0010] Preferably, the collection box is installed in a limiting insertion manner with the workbench through the mounting slot, and the collection box is connected to the waste trough through the mounting slot. The waste trough is arranged in four rectangular groups at the upper end of the workbench, and the waste trough has a funnel structure.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This multifunctional testing table for resin processing can perform centralized testing of thickness, hardness, and surface flatness using a digital micrometer, a portable Rockwell hardness tester, and a laser rangefinder. It can also rotate rapidly forward and backward using a fixed plate and a second servo motor, making it easy to operate. The cover can completely cover and protect the resin parts, resulting in excellent testing performance. Furthermore, the resin parts can be clamped, raised, rotated, and adjusted using a first electric push rod, a second electric push rod, a first servo motor, and a clamping block, providing excellent adaptability. It can also quickly remove chips using a waste trough, collect them using a collection box, and quickly transfer and clean them using a second universal wheel. Attached Figure Description

[0012] Figure 1 This is a front view of a multifunctional testing station for resin processing according to the present invention. Figure 2 This is a schematic diagram of the internal structure of a multifunctional testing station for resin processing according to the present invention. Figure 3 This is a top view of the workbench of a multifunctional testing table for resin processing according to this utility model; Figure 4 This utility model relates to a multifunctional testing station for resin processing. Figure 2 Enlarged view of point A in the middle; Figure 5 This utility model relates to a multifunctional testing station for resin processing. Figure 2 Enlarged view at point B in the middle; Figure 6 This utility model relates to a multifunctional testing station for resin processing. Figure 2 Enlarged view at point C; Figure 7 This utility model relates to a multifunctional testing station for resin processing. Figure 2Enlarged view of point D in the middle.

[0013] In the diagram: 1. Workbench, 2. PLC controller, 3. Cover, 4. First caster wheel, 5. First electric actuator, 6. Digital micrometer, 7. Fixed plate, 8. Portable Rockwell hardness tester, 9. First lead screw groove, 10. Laser rangefinder sensor, 11. Resin component, 12. Support frame, 13. Second lead screw slider, 14. Second lead screw groove, 15. Second caster wheel, 16. Collection box, 17. Mounting slot, 18. Waste hopper, 19. Second lead screw mechanism, 20. Second electric actuator, 21. First servo motor, 22. Clamping block, 23. Support block, 24. Third lead screw groove, 25. Third lead screw mechanism, 26. Third lead screw slider, 27. First lead screw slider, 28. First lead screw mechanism, 29. Second servo motor. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-7This utility model provides a technical solution: a multi-functional testing table for resin processing, including a worktable 1, a PLC controller 2, a cover 3, a first universal wheel 4, a first electric push rod 5, a digital micrometer 6, a fixed plate 7, a portable Rockwell hardness tester 8, a first lead screw groove 9, a laser rangefinder 10, resin parts 11, a support frame 12, a second lead screw slider 13, a second lead screw groove 14, a second universal wheel 15, a collection box 16, a mounting groove 17, a waste trough 18, a second lead screw mechanism 19, a second electric push rod 20, a first servo motor 21, a clamping block 22, a support block 23, a third lead screw groove 24, a third lead screw mechanism 25, a third lead screw slider 26, a first lead screw slider 27, and a first lead screw mechanism 28. The worktable 1 is electrically connected to a PLC controller 2 at the upper front side, and a cover 3 made of transparent acrylic is flipped onto the upper part of the PLC controller 2. The cover 3 and the worktable 1 are arranged in a flip-cover configuration. The first universal wheels 4 are arranged in a matrix at the lower end of the worktable 1 and have a self-locking structure, which makes it easy for the cover 3 to be fully closed, providing good protection, and allowing for overall push-pull movement. The upper sides of the inner wall of the worktable 1 are vertically fixedly connected to a second electric push rod 20 at the middle position, and the output end of the second electric push rod 20 is vertically fixedly connected to a first electric push rod 5. The output end of the first electric push rod 5 is fixedly connected to a support block 23, and the inner wall of the support block 23 is embedded with a first servo motor 21. The output end of the first servo motor 21 is fixedly connected to a clamping block 22, and resin parts 11 are clamped and distributed between the clamping blocks 22. The resin parts 11 are clamped and fixedly connected to the worktable 1 via the first electric push rod 5 and the clamping blocks 22. The resin parts 11 are also rotatably connected to the support block 23 via the first servo motor 21, the clamping blocks 22, and the first electric push rod 5 is movably connected to the worktable 1 via the second electric push rod 20. This allows the resin parts 11 to be telescopically clamped and fixed, and can be adjusted in height and rotation. A second lead screw groove 14 is provided on the rear side of the upper end of the inner wall of the worktable 1, and a second lead screw slider 13 is slidably inserted into the inner wall of the second lead screw groove 14. The second lead screw slider 13 and the inner wall of the second lead screw groove 14 are inserted through each other. A second lead screw mechanism 19 is connected, and a support frame 12 is vertically fixed to the upper end of the second lead screw slider 13. A second servo motor 29 is vertically fixed to the upper front side of the support frame 12, and a fixed disk 7 is fixedly connected to the output end of the second servo motor 29. A third lead screw groove 24 is provided on both sides of the upper front side of the fixed disk 7. A third lead screw slider 26 is slidably inserted into the inner wall of the third lead screw groove 24, and a third lead screw mechanism 25 is inserted through the inner wall of the third lead screw slider 26 and the third lead screw groove 24. A digital micrometer 6 and a portable Rockwell hardness tester 8 are fixedly connected to the front side of the third lead screw slider 26, respectively. The digital micrometer 6, the portable Rockwell hardness tester 8, and the laser rangefinder sensor 10 are arranged in a triangular position on the fixed disk 7.Furthermore, the digital micrometer 6, portable Rockwell hardness tester 8, and laser rangefinder 10 are connected to the support frame 12 via the second servo motor 29 for left-right rotation. The fixed disk 7 is connected to the second lead screw slide 13 and the second lead screw mechanism 19 via the second lead screw groove 14 for left-right lead screw movement. The fixed disk 7 has a front-to-back electric telescopic structure, which allows the digital micrometer 6, portable Rockwell hardness tester 8, and laser rangefinder 10 to be rotated and switched, and can also be adjusted left and right as a whole. The digital micrometer 6 and portable Rockwell hardness tester 8 are connected via the third lead screw mechanism 25 and the third lead screw slide. 26 is connected to the third lead screw slide 24 in a lead screw lifting connection. The laser rangefinder 10 is connected to the first lead screw slide 9 in a left-right lead screw movement connection via the first lead screw slider 27 and the first lead screw mechanism 28. This allows the digital micrometer 6 and the portable Rockwell hardness tester 8 to adjust the lead screw extension and retraction, and the laser rangefinder 10 to move laterally for convenient detection of a wider range. The lower front end of the fixed plate 7 is fixedly connected to the first lead screw slide 9, and the lower inner wall of the first lead screw slide 9 is slidably inserted with the first lead screw slider 27. The first lead screw slider 27 and the inner wall of the first lead screw slide 9 are connected to each other. A first lead screw mechanism 28 is connected through and interlocked, and a laser rangefinder sensor 10 is fixedly connected to the lower end of the first lead screw slider 27. First casters 4 are fixedly connected to the front and rear edges of the lower end of the worktable 1. Mounting grooves 17 are provided in the middle of both sides of the inner wall of the worktable 1, and collection boxes 16 are interlocked to the inner wall of the mounting grooves 17. The collection boxes 16 are installed in a limiting interlocking manner with the worktable 1 through the mounting grooves 17, and are also connected to the waste trough 18 through the mounting grooves 17. The waste trough 18 is arranged in four rectangular groups on the upper end of the worktable 1, and the waste trough 18 has a funnel structure, thus allowing the collection boxes to... The collection box 16 is easy to assemble and disassemble, and can be quickly cleaned of debris through the waste trough 18. It can also be quickly pushed and pulled for transport and cleaning. A second universal wheel 15 is fixedly connected to the lower corner of the collection box 16. Waste troughs 18 are provided on both sides of the upper end of the workbench 1, and these troughs are connected to the collection box 16. The PLC controller 2, digital micrometer 6, portable Rockwell hardness tester 8, laser rangefinder 10, first electric actuator 5, second lead screw mechanism 19, second electric actuator 20, first servo motor 21, third lead screw mechanism 25, and first lead screw mechanism 28 are electrically connected.

[0016] Working principle: When using this multi-functional testing station for resin processing, first connect the device to the power supply, then flip open the cover 3, and place the resin part 11 on the worktable 1. Then, the first electric push rod 5 drives the clamping block 22 to clamp and fix the resin part 11. Next, the portable Rockwell hardness tester 8 performs hardness testing on the resin part 11. When it is necessary to test the surface flatness, the second servo motor 29 drives the laser range sensor 10 to rotate to the resin part 11. Then, the first lead screw slider 27 and the first lead screw mechanism 28 drive the laser range sensor 10 to move left and right, and the second lead screw slider 13 and the second lead screw mechanism 19 drive the fixed plate 7 to move left and right as a whole. The resin part 11 can be moved around. When it needs to be changed, the first electric push rod 5 can be raised by the second electric push rod 20, and the resin part 11 can be flipped by the first servo motor 21. When it needs to be thickness measured, the digital micrometer 6 can be rotated to the resin part 11 by the fixed plate 7, and then raised by the second electric push rod 20. Then the fixed plate 7 extends forward to insert the digital micrometer 6 into the resin part 11 for thickness measurement. When it needs to clean up debris, it can be put into the waste trough 18 and collected in the collection box 16. When it needs to be processed, it can be moved by pushing and pulling by the second caster wheel 15. This is the usage process of this multi-functional testing table for resin processing.

[0017] It should be noted that this utility model is a multifunctional testing station for resin processing. All components are standard parts or components known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power components, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.

[0018] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multifunctional testing station for resin processing, comprising a workbench (1), wherein a PLC controller (2) is electrically connected to the upper front end of the workbench (1), and a cover (3) is flipped and connected to the upper end of the PLC controller (2), characterized in that: The upper inner wall of the workbench (1) is vertically fixedly connected to the middle of both sides of the second electric push rod (20), and the output end of the second electric push rod (20) is vertically fixedly connected to the first electric push rod (5). The output end of the first electric push rod (5) is fixedly connected to the support block (23), and the inner wall of the support block (23) is inlaid with the first servo motor (21). The output end of the first servo motor (21) is fixedly connected to the clamping block (22), and resin parts (11) are clamped and distributed between the clamping blocks (22). The upper rear side of the inner wall of the workbench (1) is provided with a second lead screw groove (14), and the inner wall of the second lead screw groove (14) is slidably inserted with a second lead screw slider (). 13), the second lead screw slider (13) and the inner wall of the second lead screw groove (14) are connected by a second lead screw mechanism (19), and the upper end of the second lead screw slider (13) is vertically fixedly connected to a support frame (12). The upper front side of the support frame (12) is vertically fixedly connected to a second servo motor (29), and the output end of the second servo motor (29) is fixedly connected to a fixed disk (7). The upper front side of the fixed disk (7) is provided with a third lead screw groove (24). The inner wall of the third lead screw groove (24) is slidably connected to a third lead screw slider (26), and the inner wall of the third lead screw slider (26) and the inner wall of the third lead screw groove (24) are connected by a third lead screw mechanism (19). The lever mechanism (25) has a digital micrometer (6) and a portable Rockwell hardness tester (8) fixedly connected to the front side of the third lead screw slider (26). The lower front end of the fixed plate (7) is fixedly connected to the first lead screw groove (9), and the lower end of the inner wall of the first lead screw groove (9) is slidably inserted with the first lead screw slider (27). The first lead screw slider (27) and the inner wall of the first lead screw groove (9) are connected through the first lead screw mechanism (28), and the lower end of the first lead screw slider (27) is fixedly connected to the laser range sensor (10). The front and rear edges of the lower end of the worktable (1) are fixedly connected to the first universal wheel (4). The middle of the inner walls of the worktable (1) is located on both sides. The position is provided with an installation slot (17), and a collection box (16) is inserted into the inner wall of the installation slot (17). The lower corner of the collection box (16) is fixedly connected with a second universal wheel (15). The upper sides of the workbench (1) are provided with waste troughs (18) and the waste troughs (18) are connected to the collection box (16). The PLC controller (2), digital micrometer (6), portable Rockwell hardness tester (8), laser rangefinder (10), first electric push rod (5), second lead screw mechanism (19), second electric push rod (20), first servo motor (21), third lead screw mechanism (25) and first lead screw mechanism (28) are electrically connected.

2. The multifunctional testing station for resin processing according to claim 1, characterized in that: The cover (3) is made of transparent acrylic material, and the cover (3) and the worktable (1) are arranged in a flip-covering configuration. The first universal wheel (4) is arranged in a matrix at the lower end of the worktable (1), and the first universal wheel (4) is a self-locking structure.

3. The multifunctional testing station for resin processing according to claim 2, characterized in that: The digital micrometer (6), portable Rockwell hardness tester (8), and laser rangefinder (10) are arranged in a triangular position on the fixed disk (7). The digital micrometer (6), portable Rockwell hardness tester (8), and laser rangefinder (10) are connected to the support frame (12) by a second servo motor (29) in a left-right rotational connection. The fixed disk (7) is connected to the second lead screw slide (13) and the second lead screw mechanism (19) by a second lead screw groove (14) in a left-right lead screw movement connection. The fixed disk (7) is a front-to-back electric telescopic structure.

4. The multifunctional testing station for resin processing according to claim 3, characterized in that: The digital micrometer (6) and the portable Rockwell hardness tester (8) are connected by a third lead screw mechanism (25), a third lead screw slider (26) and a third lead screw groove (24) in a lead screw lifting connection. The laser rangefinder (10) is connected by a first lead screw slider (27), a first lead screw mechanism (28) and a first lead screw groove (9) in a left-right lead screw moving connection.

5. The multifunctional testing station for resin processing according to claim 4, characterized in that: The resin part (11) is clamped and fixedly connected to the worktable (1) through the first electric push rod (5) and the clamping block (22), and the resin part (11) is rotated back and forth to the support block (23) through the first servo motor (21) and the clamping block (22). The first electric push rod (5) is connected to the worktable (1) in a lifting and lowering motion through the second electric push rod (20).

6. The multifunctional testing station for resin processing according to claim 5, characterized in that: The collection box (16) is installed in a limiting insertion with the workbench (1) through the mounting groove (17), and the collection box (16) is connected to the waste trough (18) through the mounting groove (17). The waste trough (18) is distributed in four rectangular groups at the upper end of the workbench (1), and the waste trough (18) has a funnel structure.

Images