A foam board separating apparatus

Abstract

The application relates to a kind of foam board separating equipment, belonging to PMI foam board processing equipment technical field;Equipment mainly includes symmetrically arranged support plate, transmission roller group erected therebetween, and installation on each support plate push assembly and lifting assembly, adopt push and lifting synergistic mechanism, push in push assembly push push electric cylinder drive push plate execute transverse push away action, and the two push electric cylinders in lifting assembly are connected through angle steel, synchronous jacking to break the adsorption of board and transmission chain, realize the efficient, lossless automatic separation to cutting foam board;Two groups of components are adjusted height by lifting electric cylinder, to adapt to different thickness boards, realize the efficient, lossless automatic separation to cutting foam board by the composite action of lifting and pushing, significantly improve production efficiency and reliability.

Description

Technical Field

[0001] This utility model belongs to the technical field of PMI foam board processing equipment, specifically relating to a foam board separation device. Background Technology

[0002] In automated production lines for foam boards, after the cutting process, it is often necessary to quickly separate boards that are tightly attached or stacked together for subsequent transfer or further processing. However, existing conveying equipment based on conveyor rollers or conveyor chains has significant shortcomings in this step: due to the soft texture of foam materials, their susceptibility to electrostatic adsorption, and the potential for burrs or debris after cutting, multiple boards easily stick together during transport or generate significant friction with the conveyor chain surface, making automatic separation through simple conveying actions difficult. Traditional equipment lacks an effective active separation mechanism and typically relies on manual intervention for sorting, which is not only inefficient and labor-intensive but also prone to board damage or deformation due to improper operation, becoming a key bottleneck restricting the improvement of automated production efficiency and product quality.

[0003] Therefore, there is an urgent need for a specialized device that can be integrated into a conveyor line and can automatically and non-destructively separate foam boards. Summary of the Invention

[0004] The present invention aims to solve the technical problems existing in the prior art and provide a foam board separation device.

[0005] The above-mentioned technical problems of this utility model are mainly solved by the following technical solution: A foam board separation device includes two support plates, a transmission roller group is installed between the two support plates, each support plate is provided with two sets of pushing components and two sets of lifting components, the two sets of lifting components are located between the two sets of pushing components, the pushing components and lifting components on the left and right support plates correspond one-to-one, each pushing component and lifting component includes a vertical mounting plate, the vertical mounting plate is provided with a longitudinal slide rail, the top of the vertical mounting plate is provided with a lifting electric cylinder, a sliding plate is slidably connected in the longitudinal slide rail of the vertical mounting plate, a pushing electric cylinder is provided on the sliding plate, the extended end of the pushing electric cylinder is aligned with the longitudinal slide rail and extends into the inner side of the vertical mounting plate, a push plate is provided on the extended end of the pushing electric cylinder in the pushing component, and an angle steel is connected between the extended ends of the two pushing electric cylinders of the lifting component on the same support plate.

[0006] Preferably, the transmission roller assembly includes multiple support rollers positioned between the two support plates. Each support roller has three limiting grooves, and the limiting grooves on the multiple support rollers correspond one-to-one. A power shaft is mounted between the two support plates below the frontmost and rearmost support rollers. Each power shaft has three sprockets, and the positions of the three sprockets correspond to the three limiting grooves in the upper support roller. All three sprockets are fixedly connected to the power shaft. The multiple support rollers and the two power shafts are rotatably connected between the two support plates.

[0007] Preferably, three transmission chains are wound between the multiple support rollers and the power shaft. The three transmission chains are located in the limiting grooves of the support rollers and simultaneously mesh with the corresponding sprockets on the two power shafts.

[0008] Preferably, one of the support plates corresponding to the two power shafts is provided with two drive motors, and the drive ends of the two drive motors are connected to the two power shafts to drive the power shafts to rotate.

[0009] The beneficial effects of this utility model are as follows: The equipment mainly includes symmetrically arranged support plates, transmission roller groups erected between them, and a pushing component and a lifting component installed on each support plate. It adopts a pushing and lifting synergistic mechanism. The pushing component's pushing electric cylinder drives the push plate to perform a lateral pushing action, while the two pushing electric cylinders in the lifting component are connected by angle steel and lift synchronously to break the adhesion between the board and the transmission chain, thus realizing efficient and non-destructive automated separation of the cut foam board.

[0010] Both sets of components are height-adjustable by lifting electric cylinders to accommodate boards of different thicknesses. Through a combination of lifting and pushing actions, efficient and non-destructive automated separation of the cut foam boards is achieved, significantly improving production efficiency and reliability. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] In the diagram: 1. Support plate; 2. Vertical mounting plate; 3. Longitudinal slide rail; 4. Lifting electric cylinder; 5. Sliding plate; 6. Pushing electric cylinder; 7. Push plate; 8. Angle steel; 9. Support roller; 10. Limiting groove; 11. Power shaft; 12. Sprocket; 13. Transmission chain; 14. Drive motor. Detailed Implementation

[0013] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0014] Example: A foam board separation device, such as Figure 1As shown, the assembly includes two support plates 1, with a transmission roller assembly between them. Each support plate 1 has two sets of pushing components and two sets of lifting components, with the two sets of lifting components positioned between the two sets of pushing components. The pushing components and lifting components on the left and right support plates 1 correspond one-to-one. Each pushing component and lifting component includes a vertical mounting plate 2. The vertical mounting plate 2 has a longitudinal slide rail 3. A lifting cylinder 4 is located at the top of the vertical mounting plate 2. A sliding plate 5 is slidably connected in the longitudinal slide rail 3 of the vertical mounting plate 2. A pushing cylinder 6 is located on the sliding plate 5. The extended end of the pushing cylinder 6 is aligned with the longitudinal slide rail and extends into the inner side of the vertical mounting plate 2. A push plate 7 is located on the extended end of the pushing cylinder 6 in the pushing component. An angle steel 8 connects the extended ends of the two pushing cylinders 6 of the lifting component on the same support plate 1.

[0015] The transmission roller assembly includes multiple support rollers 9 positioned between the two support plates 1. Each support roller 9 has three limiting grooves 10, and the limiting grooves 10 on the multiple support rollers 9 correspond one-to-one. A power shaft 11 is mounted between the two support plates 1 below the frontmost and rearmost support rollers 9. Each power shaft 11 has three sprockets 12, and the positions of the three sprockets 12 correspond to the three limiting grooves 10 in the upper support roller 9. All three sprockets 12 are fixedly connected to the power shaft 11. The multiple support rollers 9 and the two power shafts 11 are rotatably connected between the two support plates 1.

[0016] Three transmission chains 13 are wound between the multiple support rollers 9 and the power shaft 11. The three transmission chains 13 are located in the limiting grooves 10 of the support rollers 9 and simultaneously mesh with the corresponding sprockets 12 on the two power shafts 11.

[0017] A foam board separation device is characterized in that: two drive motors 14 are provided on one of the support plates 1 corresponding to the two drive shafts 11, and the drive ends of the two drive motors 14 are connected to the two drive shafts 11 for driving the drive shafts 11 to rotate.

[0018] The working principle of foam board separation equipment is based on the synergistic effect of transmission, pushing and lifting;

[0019] When the drive motor 14 starts, it drives the two power shafts 11 to rotate. Through the meshing of the sprockets 12 on the power shafts 11 with the three transmission chains 13 wound in the limiting grooves 10 of the support rollers 9, the entire transmission roller group is driven to rotate synchronously. The foam board placed on the transmission chain 13 moves with the chain and is transported to the designated separation station. During the transport process, the three limiting grooves 10 on the support rollers 9 ensure the stable operation of the three transmission chains 13 and prevent deviation.

[0020] When the board reaches the separation station, the conveying stops and the top pushing component moves first: the top pushing electric cylinder 6 on one side extends and pushes the side of the foam board through the push plate 7, so that it is separated laterally from the adjacent foam board; at the same time, the top pushing electric cylinder 6 in the two sets of lifting components on the other side support plate 1 extends and pushes the angle steel 8 as a whole bracket to steadily lift the bottom of the board, and then lifts it through the lifting electric cylinder 4 to break the adhesion of the board caused by static electricity or vacuum adsorption.

[0021] After being lifted, the plate is pushed out to the other side, making it easier for the opposing lifting components to lift the other side of the plate, thus completing the final lifting of the whole plate.

[0022] The equipment can adjust the initial height of the entire sliding plate 5 and the top-pushing cylinder 6 through the lifting electric cylinder 4. The lifting electric cylinder 4 drives the sliding plate 5 to move along the longitudinal slide rail 3 on the vertical mounting plate 2, thereby driving the top-pushing cylinder 6. This function enables the equipment to flexibly adapt to foam boards of different thicknesses and specifications, ensuring that the push plate 7 and the angle steel 8 are in the best working position.

[0023] After completing one separation action, the push cylinder 6 and the lifting cylinder 4 retract to their original positions in sequence.

[0024] Finally, it should be noted that the above embodiments are merely representative examples of this utility model. Obviously, this utility model is not limited to the above embodiments and can have many variations. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model should be considered to fall within the protection scope of this utility model.

Claims

1. A foam board separation device, comprising two support plates (1), characterized in that: A transmission roller assembly is installed between the two support plates (1). Each support plate (1) is provided with two sets of pushing components and two sets of lifting components. The two sets of lifting components are located between the two sets of pushing components. The pushing components and lifting components on the left and right support plates (1) correspond one-to-one. Each pushing component and lifting component includes a vertical mounting plate (2). The vertical mounting plate (2) is provided with a longitudinal slide rail (3). A lifting electric cylinder (4) is provided at the top of the vertical mounting plate (2). A sliding plate (5) is slidably connected in the longitudinal slide (3) of the vertical mounting plate (2). A pusher cylinder (6) is provided on the sliding plate (5). The extended end of the pusher cylinder (6) is aligned with the longitudinal slide and extends into the inner side of the vertical mounting plate (2). A pusher plate (7) is provided on the extended end of the pusher cylinder (6) in the pusher assembly. An angle steel (8) is connected between the extended ends of the two pusher cylinders (6) of the lifting assembly on the same support plate (1).

2. The foam board separation device according to claim 1, characterized in that: The transmission roller assembly includes multiple support rollers (9) positioned between the two support plates (1). Each support roller (9) has three limiting grooves (10), and the limiting grooves (10) on the multiple support rollers (9) correspond one-to-one. A power shaft (11) is mounted between the two support plates (1) on the lower side of the support rollers (9) at the front and rear sides. Each power shaft (11) has three sprockets (12), and the positions of the three sprockets (12) correspond to the three limiting grooves (10) in the upper support roller (9). All three sprockets (12) are fixedly connected to the power shaft (11). The multiple support rollers (9) and the two power shafts (11) are rotatably connected between the two support plates (1).

3. A foam board separating apparatus according to claim 1, wherein: Three transmission chains (13) are wound between the multiple support rollers (9) and the power shaft (11). The three transmission chains (13) are located in the limiting groove (10) of the support rollers (9) and simultaneously mesh with the corresponding sprockets (12) on the two power shafts (11).

4. A foam board separating apparatus according to claim 1, wherein: Two drive motors (14) are provided on one of the support plates (1) corresponding to the two power shafts (11). The drive ends of the two drive motors (14) are connected to the two power shafts (11) to drive the power shafts (11) to rotate.

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