Hollow brick mold
Patent Information
- Application Number
- CN202521332348.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-06-26
AI Technical Summary
[0006]本实用新型的目的在于提供一种空心砖模具,能够解决通过按压板对模具进行按压后脱模,因此在按压过程中会对模具产生较大的压力,长时间频繁按压可能导致模具出现疲劳裂纹、磨损等问题,同时操作不当可能导致模具损坏或空心砖质量不佳的问题
[0017](1)、该空心砖模具,通过电机、齿轮、齿环、延伸板、连接板、竖板、震动电机和弹簧的配合使用,通过往复组件带动模具进行左右移动,可以使得模具内的空心砖原料在移动过程中发生抖动和重新排列,同时通过震动电机带动模具进行震动能够促使模具内的原料更加紧密地排列,震动电机产生的振动力量,通过往复组件的传递,使模具产生左右震动,这种震动有助于原料颗粒间的空隙减小,从而消除局部堆积或空缺现象,从而提高砖体的整体密实度,不仅可以增强空心砖的抗压强度,还能减少其吸水率,提高砖体的耐久性,还能确保砖体各部分性能的一致性,提高空心砖的整体质量,以及通过弹簧的缓冲作用,可以减少工作台及其上设备的振动,从而提高工作的稳定性。
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Figure CN224738479U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hollow brick processing technology, and in particular to a hollow brick mold. Background Technology
[0002] Hollow brick molds are templates used to manufacture hollow bricks. They are produced by combining an upper pressure plate and a template box. Common raw materials for manufacturing hollow bricks are clay, concrete, and cinder ash. They are quick to form and can be used after being left to dry for about a week.
[0003] After exploration and analysis, the following drawbacks were found in actual use:
[0004] The existing hollow brick molds still have some unreasonable factors in the process of hollow brick production. Some molds need to be pressed by a pressing plate to demold, which will generate great pressure on the mold during the pressing process. Frequent pressing over a long period of time may cause fatigue cracks and wear on the mold. At the same time, improper operation may lead to mold damage or poor quality of hollow bricks.
[0005] In summary, this application proposes a hollow brick mold to solve the aforementioned problems. Utility Model Content
[0006] The purpose of this utility model is to provide a hollow brick mold that can solve the problem of demolding after pressing the mold with a pressing plate. Therefore, the pressing process will generate a lot of pressure on the mold. Frequent pressing over a long period of time may cause fatigue cracks and wear on the mold. At the same time, improper operation may lead to mold damage or poor quality of hollow bricks.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a hollow brick mold, comprising:
[0008] The base has a worktable on top.
[0009] An integrated mechanism is set on a workbench. The integrated mechanism includes a reciprocating component and a vibration component. The reciprocating component includes a gear ring, an extension plate, a connecting plate, and a vertical plate. The gear and the gear ring are meshed and installed. Extension plates are fixedly installed on both sides of the gear ring. The other end of the extension plate passes through the workbench and is fixedly installed with a connecting plate. The other end of the connecting plate is fixedly installed with a vertical plate. The vibration component includes a vibration motor. The vibration motor is fixedly installed on the front side of the workbench.
[0010] The demolding assembly is set on the worktable.
[0011] Preferably, a mold is provided on the top of the workbench.
[0012] Preferably, the reciprocating assembly further includes a motor and a gear. The motor is fixedly installed at the bottom of the worktable, the bottom end of the gear passes through the worktable and is fixedly installed with the output shaft of the motor, the top end of the gear is rotatably installed with the inner top of the worktable, and the gear ring is slidably installed inside the worktable. By driving the mold to move left and right through the reciprocating assembly, the hollow brick raw material in the mold can be shaken and rearranged during the movement, which helps to reduce the gap between the raw material particles and make the raw material distribution more uniform.
[0013] Preferably, sliding blocks are fixedly installed on both sides of the mold, and grooves are opened on the adjacent side walls of the two sets of vertical plates. The sliding blocks are slidably installed in the grooves to facilitate the subsequent up-and-down movement of the mold for demolding.
[0014] Preferably, the vibration assembly further includes springs. Multiple sets of springs are fixedly installed on the top of the base, and the other end of the springs is fixedly installed on the bottom of the workbench. A damper is provided inside the spring. The vibration motor drives the mold to vibrate, which can make the raw materials in the mold more compact. The vibration force generated by the vibration motor is transmitted through the reciprocating assembly, causing the mold to vibrate left and right. This vibration helps to reduce the gaps between raw material particles, thereby eliminating local accumulation or voids, thus improving the overall density of the brick. This not only enhances the compressive strength of the hollow brick, but also reduces its water absorption rate, improves the durability of the brick, and ensures the consistency of the performance of each part of the brick, improving the overall quality of the hollow brick. The buffering effect of the spring can reduce the vibration of the workbench and the equipment on it, thereby improving the stability of the operation.
[0015] Preferably, the demolding assembly includes a crossbar, a sliding plate, a hydraulic rod, a column, a lifting plate, and a horizontal plate. Two sets of fixed plates are fixedly installed on the rear side of the worktable. A crossbar is fixedly installed on the adjacent sidewalls of the two sets of fixed plates. A sliding plate is slidably installed on the crossbar. A hydraulic rod and a column are fixedly installed on the top of the sliding plate. A lifting plate is slidably installed on the column. The free end of the hydraulic rod is fixedly installed with the bottom end of the lifting plate. A horizontal plate is fixedly installed on the front side of the lifting plate. The bottom of the horizontal plate is fixedly installed with the top of the mold. By driving the mold to move upward quickly and smoothly through the hydraulic rod, it is possible to ensure that the hollow brick is subjected to uniform force, so that the hollow brick can be quickly detached from the mold, thereby avoiding brick cracks or damage caused by uneven force, thus greatly improving demolding efficiency.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] (1) The hollow brick mold, through the combined use of motor, gear, gear ring, extension plate, connecting plate, vertical plate, vibration motor and spring, drives the mold to move left and right through the reciprocating assembly, which can cause the hollow brick raw material in the mold to shake and rearrange during the movement. At the same time, the vibration motor drives the mold to vibrate, which can make the raw material in the mold more compact. The vibration force generated by the vibration motor is transmitted through the reciprocating assembly, causing the mold to vibrate left and right. This vibration helps to reduce the gap between raw material particles, thereby eliminating local accumulation or voids, thereby improving the overall density of the brick. It can not only enhance the compressive strength of the hollow brick, but also reduce its water absorption rate, improve the durability of the brick, and ensure the consistency of the performance of each part of the brick, improve the overall quality of the hollow brick, and reduce the vibration of the workbench and the equipment on it through the buffering effect of the spring, thereby improving the stability of the operation.
[0018] (2) The hollow brick mold, through the combined use of crossbar, sliding plate, hydraulic rod, column, lifting plate and horizontal plate, drives the mold to move upward quickly and smoothly through the hydraulic rod, which can ensure that the hollow brick is subjected to uniform force, so that the hollow brick can be quickly separated from the mold, thereby avoiding brick cracks or damage caused by uneven force, thus greatly improving demolding efficiency. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0020] Figure 1 The three-dimensional representation of this utility model Figure 1 ;
[0021] Figure 2 The three-dimensional representation of this utility model Figure 2 ;
[0022] Figure 3 This is a three-dimensional sectional view of the present invention. Figure 1 ;
[0023] Figure 4 This is a three-dimensional sectional view of the present invention. Figure 2 ;
[0024] Figure 5 This is a three-dimensional structural diagram of the reciprocating component of this utility model.
[0025] Reference numerals in the attached drawings: 1. Base; 2. Workbench; 3. Mold; 4. Motor; 5. Gear; 6. Gear ring; 7. Extension plate; 8. Connecting plate; 9. Vertical plate; 10. Sliding block; 11. Vibration motor; 12. Spring; 13. Crossbar; 14. Sliding plate; 15. Hydraulic rod; 16. Column; 17. Lifting plate; 18. Horizontal plate. Detailed Implementation
[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] Please see Figure 1-5 This utility model provides a technical solution: a hollow brick mold, including a base 1, an integration mechanism and a demolding component. A workbench 2 is provided on the top of the base 1. The integration mechanism is provided on the workbench 2 and includes a reciprocating component and a vibration component. The reciprocating component includes a gear ring 6, an extension plate 7, a connecting plate 8 and a vertical plate 9. The gear 5 and the gear ring 6 are meshed and installed. Extension plates 7 are fixedly installed on both sides of the gear ring 6. The other end of the extension plate 7 passes through the workbench 2 and is fixedly installed with the connecting plate 8. The other end of the connecting plate 8 is fixedly installed with the vertical plate 9. The vibration component includes a vibration motor 11. The vibration motor 11 is fixedly installed on the front side of the workbench 2. The demolding component is provided on the workbench 2.
[0028] Furthermore, a mold 3 is provided on the top of the workbench 2.
[0029] Furthermore, the reciprocating assembly also includes a motor 4 and a gear 5. The motor 4 is fixedly installed at the bottom of the worktable 2. The bottom end of the gear 5 passes through the worktable 2 and is fixedly installed with the output shaft of the motor 4. The top end of the gear 5 is rotatably installed with the inner top of the worktable 2. The gear ring 6 is slidably installed inside the worktable 2. The motor 4 drives the gear 5 to rotate, so that the rotation of the gear 5 drives the gear ring 6 to reciprocate left and right. This causes the extension plate 7 on the gear ring 6 to drive the vertical plate 9 on the connecting plate 8 to push the mold 3 to reciprocate left and right. By driving the mold 3 to move left and right through the reciprocating assembly, the hollow brick raw material in the mold 3 can be shaken and rearranged during the movement, which helps to reduce the gaps between the raw material particles and make the raw material distribution more uniform.
[0030] Furthermore, sliding blocks 10 are fixedly installed on both sides of the mold 3, and grooves are opened on the adjacent side walls of the two sets of vertical plates 9. The sliding blocks 10 are slidably installed in the grooves, which facilitates the demolding work of the mold 3 moving up and down later.
[0031] Furthermore, the vibration assembly also includes springs 12. Multiple sets of springs 12 are fixedly installed on the top of the base 1, and the other end of the springs 12 is fixedly installed on the bottom of the workbench 2. The springs 12 are equipped with dampers. The vibration motor 11 drives the mold 3 to vibrate, which can make the raw materials in the mold 3 more compact. The vibration force generated by the vibration motor 11 is transmitted through the reciprocating assembly, causing the mold 3 to vibrate left and right. This vibration helps to reduce the gaps between raw material particles, thereby eliminating local accumulation or voids, thus improving the overall density of the brick. This not only enhances the compressive strength of the hollow brick, but also reduces its water absorption rate, improves the durability of the brick, and ensures the consistency of the performance of each part of the brick, thus improving the overall quality of the hollow brick. The buffering effect of the springs 12 can reduce the vibration of the workbench 2 and the equipment on it, thereby improving the stability of the operation.
[0032] Secondly, the demolding assembly includes a crossbar 13, a sliding plate 14, a hydraulic rod 15, a column 16, a lifting plate 17, and a horizontal plate 18. Two sets of fixed plates are fixedly installed on the rear side of the worktable 2. A crossbar 13 is fixedly installed on the adjacent sidewalls of the two sets of fixed plates. A sliding plate 14 is slidably installed on the crossbar 13. A hydraulic rod 15 and a column 16 are fixedly installed on the top of the sliding plate 14. A lifting plate 17 is slidably fitted onto the column 16. The free end of the hydraulic rod 15 is fixedly installed to the bottom end of the lifting plate 17. A horizontal plate 18 is fixedly installed on the front side of the lifting plate 17. The bottom of the plate 18 and the horizontal plate 18 are fixedly installed on the top of the mold 3. The lifting plate 17 is driven to move upward by the hydraulic rod 15, which in turn moves the horizontal plate 18. This causes the horizontal plate 18 to move the sliding block 10 on the mold 3 away from the vertical plate 9 and upward. The hydraulic rod 15 drives the mold 3 to move upward quickly and smoothly, which ensures that the hollow brick is subjected to uniform force, so that the hollow brick can be quickly separated from the mold 3. This avoids brick cracks or damage caused by uneven force, thus greatly improving the demolding efficiency.
[0033] Working principle: When in use, the hollow brick raw material is poured into the mold 3. The motor 4 and the vibration motor 11 are started. The motor 4 drives the gear 5 to rotate, which causes the gear ring 6 to move back and forth. This causes the extension plate 7 on the gear ring 6 to drive the vertical plate 9 on the connecting plate 8 to push the mold 3 to move back and forth. At the same time, the vibration motor 11 vibrates the mold, which can make the raw material in the mold 3 more compact. Then, the hydraulic rod 15 is started, which drives the lifting plate 17 to move upward. This causes the lifting plate 17 to move the horizontal plate 18, which in turn causes the horizontal plate 18 to move the sliding block 10 on the mold 3 away from the vertical plate 9 and move upward, thus completing the demolding of the hollow brick.
[0034] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A hollow brick mold, characterized in that, include: A base (1) is provided with a workbench (2) on top of the base (1); An integrated mechanism is set on a workbench (2). The integrated mechanism includes a reciprocating component and a vibration component. The reciprocating component includes a gear ring (6), an extension plate (7), a connecting plate (8), and a vertical plate (9). The gear (5) and the gear ring (6) are meshed and installed. Extension plates (7) are fixedly installed on both sides of the gear ring (6). The other end of the extension plate (7) passes through the workbench (2) and is fixedly installed with a connecting plate (8). The other end of the connecting plate (8) is fixedly installed with a vertical plate (9). The vibration component includes a vibration motor (11). The vibration motor (11) is fixedly installed on the front side of the workbench (2). Demolding assembly, which is set on the worktable (2).
2. A hollow brick mold according to claim 1, characterized in that: A mold (3) is provided on the top of the workbench (2).
3. A hollow brick mold according to claim 2, characterized in that: The reciprocating assembly also includes a motor (4) and a gear (5). The motor (4) is fixedly installed at the bottom of the worktable (2). The bottom end of the gear (5) passes through the worktable (2) and is fixedly installed with the output shaft of the motor (4). The top end of the gear (5) is rotatably installed with the top inner side of the worktable (2). The gear ring (6) is slidably installed inside the worktable (2).
4. A hollow brick mold according to claim 3, characterized in that: Sliding blocks (10) are fixedly installed on both sides of the mold (3), and sliding grooves are opened on the adjacent side walls of the two sets of vertical plates (9), and the sliding blocks (10) are slidably installed in the sliding grooves.
5. A hollow brick mold according to claim 4, characterized in that: The vibration assembly also includes a spring (12). Multiple sets of springs (12) are fixedly installed on the top of the base (1). The other end of the spring (12) is fixedly installed on the bottom of the workbench (2). A damper is provided inside the spring (12).
6. A hollow brick mold according to claim 5, characterized in that: The demolding assembly includes a crossbar (13), a sliding plate (14), a hydraulic rod (15), a column (16), a lifting plate (17), and a horizontal plate (18). Two sets of fixed plates are fixedly installed on the rear side of the workbench (2). A crossbar (13) is fixedly installed on the adjacent side walls of the two sets of fixed plates. A sliding plate (14) is slidably installed on the crossbar (13). A hydraulic rod (15) and a column (16) are fixedly installed on the top of the sliding plate (14). A lifting plate (17) is slidably installed on the column (16). The free end of the hydraulic rod (15) is fixedly installed with the bottom end of the lifting plate (17). A horizontal plate (18) is fixedly installed on the front side of the lifting plate (17). The bottom of the horizontal plate (18) is fixedly installed with the top of the mold (3).