A high-pressure grouting forming device for toilet
Patent Information
- Application Number
- CN202522152470.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0009] The technical solution of this utility model has the following positive effects: The bottom of the top plate of this utility model is a slurry preparation device, and the top of the top plate is a grouting device. The vibrating tank vibrates the mixed slurry to make it have better fluidity. The slurry pump pumps the slurry into the upper slurry discharge tank, and the slurry discharge tank pumps the slurry into the horizontal pipe 17. The horizontal pipe 1 is connected to multiple connecting pipes, which are connected to the toilet mold, thereby realizing the direct pumping of slurry into the toilet mold.
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Figure CN224738505U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of toilet grouting equipment, specifically to a toilet high-pressure grouting molding device. Background Technology
[0002] A toilet, also known as a ceramic toilet seat, is made primarily from clay, quartz, and feldspar, with added additives to create a clay slurry. This slurry is poured into a pre-made toilet mold, which consists of two parts. After the clay has set and solidified, the mold is opened and the toilet is trimmed with tools. Once the toilet is dry, it is meticulously polished, both inside and out, until smooth and flat. After polishing, the surface dust is cleaned with water, and then it is allowed to dry. Once dry, it can be glazed. The glaze is a slurry made from a mixture of minerals such as quartz, feldspar, and kaolin in a specific ratio. After the glaze layer dries completely, the final step is firing. Firing the glaze layer at a certain temperature increases its strength and makes it waterproof and stable, resistant to water erosion, and easy to clean. After firing, the toilet is ready to use after installing the fittings. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this utility model provides a high-pressure grouting molding device for toilets.
[0004] The technical solution of this utility model is implemented as follows: A toilet high-pressure grouting molding device includes a top plate, the upper part of which is an upper region, and the lower part of which is a lower region. A slurry making device is installed in the lower region. The slurry making device includes a slurry making tank with a detachable top cover. A vertically arranged stirring motor is installed at the center of the top cover. A feed hopper and a water inlet pipe are installed at the top of the slurry making tank. A discharge pipe is connected to the bottom of the slurry making tank. A vibrating tank is installed below the discharge pipe. A slurry pump is connected to the discharge pipe of the vibrating tank. A connecting pipe is connected to the discharge port of the slurry pump. The vertical part of the connecting pipe extends upward through the top plate. The connecting pipe is connected to a horizontal pipe. Multiple slurry dispensing tanks are placed below the horizontal pipe. A base is placed on the side of the slurry dispensing tank. A toilet mold is placed on the top of the base. A horizontal pipe is installed below the base. The horizontal pipe is connected to the slurry dispensing tank. Several side pipes are evenly arranged along the length of the horizontal pipe. The side pipes are perpendicular to the horizontal pipe.
[0005] The top of the vibrating barrel is open, and a vibrating motor is installed on the outside of the vibrating barrel. Several circumferentially distributed and vertically arranged springs are fixedly connected to the bottom of the vibrating barrel. A base plate is fixedly connected to the bottom of the springs, and a support leg is fixedly connected to the bottom of the base plate.
[0006] The bottom of the slurry tank is connected to a discharge pipe with a valve installed on it. The discharge pipe is vertically oriented and its outlet is connected to a horizontal pipe located below the base. Support legs are installed at the bottom of the base, and a placement rod is fixedly connected between each set of support legs. The horizontal pipe is placed on top of the placement rod.
[0007] The top of the slurry discharge tank is open, and an installation plate is installed on the top of the slurry discharge tank. A second stirring motor is installed on the top of the installation plate, and stirring blades are installed on the connecting shaft of the second stirring motor.
[0008] A stirring frame is symmetrically arranged on the rotating shaft of the stirring motor. Several horizontal stirring rods and several vertical stirring rods are fixedly connected inside the stirring frame. The horizontal stirring rods and vertical stirring rods are arranged perpendicular to each other.
[0009] The technical solution of this utility model has the following positive effects: The bottom of the top plate of this utility model is a slurry preparation device, and the top of the top plate is a grouting device. The vibrating tank vibrates the mixed slurry to make it have better fluidity. The slurry pump pumps the slurry into the upper slurry discharge tank, and the slurry discharge tank pumps the slurry into the horizontal pipe 17. The horizontal pipe 1 is connected to multiple connecting pipes, which are connected to the toilet mold, thereby realizing the direct pumping of slurry into the toilet mold. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model.
[0011] Figure 2 This is a top view of the slurry discharge tank.
[0012] Figure 3 This is a side view showing the connection between the base and the legs.
[0013] Figure 4 for Figure 1 A magnified structural diagram of point A in the middle.
[0014] Attached reference numerals: 1. Top plate; 2. Pulping tank; 3. Top cover; 4. Agitator motor 1; 5. Feed hopper; 6. Water inlet pipe; 9. Discharge pipe; 10. Vibrating tank; 11. Vibrating motor; 12. Spring; 13. Base plate; 14. Support leg; 15. Pulping pump 1; 16. Connecting pipe 1; 17. Horizontal pipe 1; 19. Pulping tank; 20. Pulping pump 2; 21. Horizontal pipe 2; 22. Base; 23. Mounting plate; 24. Agitator motor 2; 25. Agitator blade; 26. Side pipe; 27. Agitator frame; 28. Horizontal agitator rod; 29. Vertical agitator rod; 30. Placement rod; 31. Toilet mold. Detailed Implementation
[0015] like Figure 1-4As shown, a high-pressure grouting molding device for toilets includes a top plate 1, with an upper region above the top plate 1 and a lower region below it. A grouting device is installed in the lower region, comprising a grouting tank 2. A top cover 3 is detachably mounted on the top of the grouting tank 2 via bolts. A vertically positioned stirring motor 4 is installed at the center of the top cover 3. A feed hopper 5 and a water inlet pipe 6 are installed on the top of the grouting tank 2. A discharge pipe 9 is connected to the bottom of the grouting tank 2, and a valve is installed on the discharge pipe 9. A vibrating tank 10 is located below the discharge pipe 9, and a grout pump 15 is connected to the discharge pipe of the vibrating tank 10. The discharge port of the slurry pump 15 is connected to a connecting pipe 16. The vertical part of the connecting pipe 16 extends upward through the top plate 1. The connecting pipe 16 is connected to a horizontal pipe 17. Multiple slurry discharge tanks 19 are placed below the horizontal pipe 17. A base 22 is placed on the side of the slurry discharge tank 19. A toilet mold 31 is placed on the top of the base 22. A horizontal pipe 21 is set below the base 22. The horizontal pipe 21 is connected to the slurry discharge tank 19. Several side pipes 26 are evenly arranged along the length of the horizontal pipe 21. The side pipes 26 are perpendicular to the horizontal pipe 21. A valve is installed on each side pipe 26. Specifically, as shown in the figure, the toilet mold 31 is existing technology and will not be described in detail here. The toilet mold 31 is divided into left and right parts. When grouting, the left and right toilet molds need to be fixed together first. There is a connecting pipe 2 32 on the left toilet mold. The connecting pipe 2 32 is connected to the side pipe 26 through a hose. When disassembling the mold, the hose is removed. The toilet molds are placed on the top surface of the base plate 13 in sequence. The raw material ground into powder is added to the slurry tank 2 through the feed hopper 5. The water inlet pipe 6 is connected to the water source. The stirring motor 4 is started to fully mix and stir the raw material mixture. It enters the vibrating tank 10 below through the discharge pipe 9 at the bottom. The vibration motor 11 is started to fully vibrate the slurry. The slurry pump 15 delivers the slurry to the discharge tank 19 upstairs. The slurry in the discharge tank 19 is delivered to the toilet mold 31 through the horizontal pipe 21 and the side pipe 26. Valves are installed on the side pipe 26 to facilitate the control of each toilet mold.
[0016] The top of the vibrating drum 10 is open. A vibrating motor 11 is installed on the outside of the vibrating drum 10. Several circumferentially distributed and vertically arranged springs 12 are fixedly connected to the bottom of the vibrating drum 10. A base plate 13 is fixedly connected to the bottom of the springs 12. A support leg 14 is fixedly connected to the bottom of the base plate 13. Specifically, when the vibrating motor 11 is started, it drives the vibrating drum 10 to vibrate, so that the mixed slurry can have better fluidity.
[0017] The bottom of the slurry tank 19 is connected to a discharge pipe 9, which is connected to a slurry pump 20. The discharge pipe 9 is vertically arranged, and the outlet of the slurry pump 20 is connected to a horizontal pipe 21. The horizontal pipe 21 is located below the base 22. Several sets of vertically arranged support legs 14 are installed along the length of the bottom of the base 22. A placement rod 30 is fixedly connected between each set of support legs 14, and the horizontal pipe 21 is placed on top of the placement rod 30.
[0018] Specifically, the second slurry pump 20 is started to pump the slurry in the slurry discharge tank 19 into the second horizontal pipe 21, which is placed on the top surface of the placement rod 30.
[0019] The top of the slurry discharge tank 19 is an open structure. An installation plate 23 is installed in the middle of the top of the slurry discharge tank 19. A stirring motor 24 is installed on the top of the installation plate 23. A stirring blade 25 is installed on the rotating shaft of the stirring motor 24. Specifically, the stirring motor 24 is started to drive the stirring blade 25 to stir the slurry in the slurry discharge tank 19.
[0020] A stirring frame 27 is symmetrically arranged on the rotating shaft of the stirring motor 4. Several horizontal stirring rods 28 and several vertical stirring rods 29 are fixedly connected inside the stirring frame 27. The horizontal stirring rods 28 and the vertical stirring rods 29 are arranged perpendicular to each other. Specifically, when the stirring motor 4 is started, it drives the stirring frame 27 to rotate, and mixes the raw materials.
[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A toilet high-pressure slip casting forming device, characterized by: The system includes a top plate, with the upper part of the top plate being the upper area and the lower part being the lower area. A pulping device is installed in the lower area. The pulping device includes a pulping tank with a detachable top cover. A vertically positioned stirring motor is installed at the center of the top cover. A feed hopper and a water inlet pipe are installed at the top of the pulping tank. A discharge pipe connects to the bottom of the pulping tank. A vibrating tank is located below the discharge pipe. The discharge pipe of the vibrating tank is connected to a slurry pump. The discharge port of the slurry pump is connected to a connecting pipe. The vertical part of the connecting pipe extends upward through the top plate and is connected to a horizontal pipe. Multiple discharge tanks are placed below the horizontal pipe. A base is placed on the side of each discharge tank. A toilet mold is placed on top of the base. A horizontal pipe is located below the base and connects to the discharge tanks. Several side pipes are evenly arranged along the length of the horizontal pipe, and the side pipes are perpendicular to the horizontal pipe.
2. The toilet high-pressure grouting molding device according to claim 1, characterized in that: The top of the vibrating barrel is open, and a vibrating motor is installed on the outside of the vibrating barrel. Several circumferentially distributed and vertically arranged springs are fixedly connected to the bottom of the vibrating barrel. A base plate is fixedly connected to the bottom of the springs, and a support leg is fixedly connected to the bottom of the base plate.
3. The toilet high-pressure slip casting forming device according to claim 1, characterized in that: The bottom of the slurry tank is connected to a discharge pipe with a valve installed on it. The discharge pipe is vertically oriented and its outlet is connected to a horizontal pipe located below the base. Support legs are installed at the bottom of the base, and a placement rod is fixedly connected between each set of support legs. The horizontal pipe is placed on top of the placement rod.
4. The toilet high-pressure grouting molding device according to claim 1, characterized in that: The top of the slurry discharge tank is open, and an installation plate is installed on the top of the slurry discharge tank. A second stirring motor is installed on the top of the installation plate, and stirring blades are installed on the connecting shaft of the second stirring motor.
5. A toilet high-pressure slip casting forming device according to claim 4, characterized in that: A stirring frame is symmetrically arranged on the rotating shaft of the stirring motor. Several horizontal stirring rods and several vertical stirring rods are fixedly connected inside the stirring frame. The horizontal stirring rods and vertical stirring rods are arranged perpendicular to each other.