Homogeneous mixing device for slurry recycling in concrete mixing plant

CN224738522UActive Publication Date: 2026-09-11YICHANG XINDAXING CONCRETE CO LTD
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Patent Information

Application Number
CN202522182425.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-09-11
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

此时就需要借助相应的搅拌装置实现浆液的搅拌,而现有的搅拌装置为立式安装结构,在对其进行固定安装过程中,需要架设在浆液池的顶部,这样不仅会增加安装难度,而且支架会对浆液池的顶部造成一定的阻挡,进而影响后续对浆液池内部的清理作业

Benefits of technology

1、本实用新型搅拌装置采用能够折叠的传动结构,能够对浆液池内部的浆液进行充分搅拌,在安装过程中无需采用固定架设在浆液池的顶部,只需要固定安装在浆液池的一侧即可,不会对浆液池的顶部造成大面积阻挡。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a homogenizing stirring device of concrete mixing station slurry recycling, the tail portion one end of main arm is fixed with tail portion support, the both sides symmetrical installation of tail portion support has tail portion outrigger, the head one end of main arm is fixed with the first connecting plate of symmetrical arrangement, the end of first connecting plate is hinged with second connecting plate through hinging bolt, and the other end of second connecting plate is fixed with auxiliary arm, the inside rotation of main arm is installed with first transmission shaft, and first transmission shaft is connected with second transmission shaft transmission through universal joint assembly, and the end of first transmission shaft is used for connecting motor, and the turnover power device is installed between main arm and auxiliary arm, the end of second transmission shaft protrudes auxiliary arm and is fixedly installed with stirring paddle, and the outer wall of first connecting plate is fixed with middle outrigger, this stirring device adopts the transmission structure of being able to fold, and the slurry in slurry pool interior can be fully stirred.
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Description

Technical Field

[0001] This utility model relates to the field of concrete preparation technology, specifically to a homogenizing mixing device for the recycling of slurry in a concrete mixing plant. Background Technology

[0002] During the preparation of a batch of concrete, a concrete mixing plant experiences material leakage during the discharge process via the hopper, resulting in waste. Additionally, after each batch, the mixing tank needs cleaning, which also leads to material waste. To avoid this waste, a common method is to collect the materials and rinse them with water to separate the aggregate and slurry. The aggregate is then re-screened for reuse. The resulting slurry is used as the mixing fluid for the next batch of concrete. This slurry typically contains various powders, and to ensure consistent performance in subsequent concrete batches, its homogeneity must be maintained during reuse. This requires thorough mixing of the slurry collected in the slurry tank. This necessitates the use of a mixing device. However, existing mixing devices are vertically mounted, requiring installation on top of the slurry tank. This not only increases installation difficulty but also obstructs the top of the tank, hindering subsequent cleaning operations. Utility Model Content

[0003] To address the existing technical problems, the main objective of this utility model is to provide a homogenizing mixing device for the recycling of slurry in concrete mixing plants. This mixing device adopts a foldable transmission structure, which can fully mix the slurry inside the slurry tank. During installation, it does not need to be fixedly mounted on the top of the slurry tank; it only needs to be fixedly installed on one side of the slurry tank, thus avoiding large-area obstruction to the top of the slurry tank.

[0004] To achieve the aforementioned technical features, the purpose of this utility model is as follows: a homogenizing mixing device for recycling slurry in a concrete mixing plant includes a main boom, a tail support fixed to one end of the main boom, tail legs symmetrically installed on both sides of the tail support, a first connecting plate symmetrically arranged fixed to one end of the main boom, a second connecting plate hinged to the end of the first connecting plate via hinge bolts, and a secondary boom fixed to the other end of the second connecting plate; a first drive shaft rotatably mounted inside the main boom, the first drive shaft being connected to the second drive shaft via a universal joint assembly, the end of the first drive shaft being used to connect a motor, a tilting power device being installed between the main boom and the secondary boom; a mixing blade being fixedly mounted on the end of the second drive shaft extending out of the secondary boom; and a middle support leg fixed to the outer wall of the first connecting plate.

[0005] The bottom end of the tail support leg is provided with a fixed foot plate, and the top end of the tail support leg is connected to the rectangular frame seat through a pin. The rectangular frame seat is fixed on the outer wall of the tail support.

[0006] The universal joint assembly includes a first universal joint mounted on the end of a first drive shaft via a spline engagement, the other end of the first universal joint being connected to a second universal joint, and the other end of the second universal joint being connected to the end of a second drive shaft via a spline engagement.

[0007] The motor is fixed to one end of the main arm via a motor base.

[0008] The tilting power device includes a hydraulic cylinder, which is hinged to the top of the main arm via a first hinge seat. The piston rod end of the hydraulic cylinder is hinged to a pull rod via a first pin. The other end of the pull rod is hinged to the top of the auxiliary arm via a second hinge seat. A crank is hinged to the pin, and the other end of the crank is hinged to the main arm via a second pin.

[0009] The stirring blades are fixed to the end of the second drive shaft by a sealing end cap and a locking nut.

[0010] The end of the auxiliary arm is fixed with a triangular support leg via a head bracket.

[0011] The ends of the first and second drive shafts are respectively provided with spline grooves.

[0012] In use, the tail support leg and the middle support leg are fixed to the top of the slurry tank foundation on the side of the slurry tank.

[0013] The present invention has the following beneficial effects: 1. The mixing device of this utility model adopts a foldable transmission structure, which can fully mix the slurry inside the slurry tank. During the installation process, it is not necessary to use a fixed bracket on the top of the slurry tank. It only needs to be fixedly installed on one side of the slurry tank, which will not cause a large area of ​​obstruction to the top of the slurry tank.

[0014] 2. The aforementioned fixed foot plate ensures the reliability of the tail support leg's fixed installation.

[0015] 3. The universal joint assembly described above enables power transmission, including vertical power transmission, thus ensuring that the main boom and auxiliary boom can also transmit power in a vertical state.

[0016] 4. The motor base described above can reliably fix the motor.

[0017] 5. The aforementioned flipping power device enables the flipping action of the auxiliary arm, which facilitates the vertical rotation of the auxiliary arm when stirring is required, thereby extending the stirring blades into the slurry tank. When stirring is not required, the auxiliary arm is lifted, positioning it directly above the slurry tank.

[0018] 6. The aforementioned triangular support legs ensure that the auxiliary boom can be positioned at the bottom of the slurry tank after it is flipped, thereby achieving reliable fixed installation of the auxiliary boom and ensuring the reliability of the mixing. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a first-view three-dimensional view of the overall structure of this utility model.

[0021] Figure 2 This is a second-view three-dimensional view of the overall structure of this utility model.

[0022] Figure 3 This is a third-person 3D view of the overall structure of this utility model.

[0023] Figure 4 This is a fourth-view three-dimensional diagram of the overall structure of this utility model.

[0024] Figure 5 This is a first-person 3D view of the installation and use of this utility model.

[0025] Figure 6 This is a second-view three-dimensional diagram of the installation and use of this utility model.

[0026] In the diagram: 1. Fixed foot plate; 2. Tail support leg; 3. Pin; 4. Rectangular frame seat; 5. Tail bracket; 6. Motor base; 7. Main arm; 8. First hinge seat; 9. Hydraulic cylinder; 10. Piston rod; 11. Crank rod; 12. Second pin; 13. First drive shaft; 14. Pin; 15. First universal joint; 16. First connecting plate; 17. Hinge bolt; 18. Second connecting plate; 19. Second universal joint; 20. Second drive shaft; 21. Tie rod; 22. Second hinge seat; 23. Auxiliary arm; 24. Agitator blade; 25. Sealing end cap; 26. Locking nut; 27. Triangular support leg; 28. Head bracket; 29. ​​Middle support leg; 30. Spline groove; 31. Slurry tank; 32. Slurry tank foundation. Detailed Implementation

[0027] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0028] Example 1: See Figure 1-6A homogenizing mixing device for slurry recycling in a concrete mixing plant includes a main boom 7. A tail support 5 is fixed to one end of the main boom 7. Tail support legs 2 are symmetrically installed on both sides of the tail support 5. A first connecting plate 16 is symmetrically arranged at one end of the main boom 7. A second connecting plate 18 is hinged to the end of the first connecting plate 16 through a hinge bolt 17. A secondary boom 23 is fixed to the other end of the second connecting plate 18. A first drive shaft 13 is rotatably installed inside the main boom 7. The first drive shaft 13 is connected to a second drive shaft 20 through a universal joint assembly. The end of the first drive shaft 13 is used to connect a motor. A tilting power device is installed between the main boom 7 and the secondary boom 23. The end of the second drive shaft 20 extends out of the secondary boom 23 and is fixedly installed with a mixing blade 24. A middle support leg 29 is fixed on the outer wall of the first connecting plate 16. This mixing device employs a foldable transmission structure, enabling thorough mixing of the slurry inside the slurry tank. During installation, it does not require fixed mounting on top of the slurry tank; it only needs to be fixed to one side, avoiding significant obstruction of the tank's top. In operation, the auxiliary arm 23 is flipped and inserted into the slurry tank 31 using a tilting power device. Then, the motor is started, driving the first drive shaft 13, which in turn drives the second drive shaft 20 via a universal joint assembly. The second drive shaft 20 then drives the mixing blades 24, which thoroughly mix the concrete slurry inside the tank, achieving a homogenized effect.

[0029] Furthermore, a fixing foot plate 1 is provided at the bottom of the tail support leg 2, and the top of the tail support leg 2 is connected to the rectangular frame base 4 through a pin 3. The rectangular frame base 4 is fixed to the outer wall of the tail bracket 5. The fixing foot plate 1 ensures the reliability of the fixed installation of the tail support leg 2. The insertion and engagement between the pin 3 and the rectangular frame base 4 facilitates the reliable insertion and engagement of the tail support leg 2.

[0030] Furthermore, the universal joint assembly includes a first universal joint 15 mounted on the end of the first drive shaft 13 via a spline engagement. The other end of the first universal joint 15 is connected to a second universal joint 19, and the other end of the second universal joint 19 is connected to the end of the second drive shaft 20 via a spline engagement. This universal joint assembly enables power transmission, including vertical power transmission, thus ensuring that the main boom 7 and the auxiliary boom 23 can transmit power even in a vertical position.

[0031] Furthermore, the motor is fixed to one end of the main arm 7 via a motor base 6. The motor base 6 ensures reliable motor fixation. During operation, the motor drives the first drive shaft 13, which in turn drives the second drive shaft 20, which in turn drives the stirring blades 24.

[0032] Furthermore, the tilting power device includes a hydraulic cylinder 9, which is hinged to the top of the main arm 7 via a first hinge seat 8. The piston rod 10 of the hydraulic cylinder 9 is hinged to a pull rod 21 via a first pin 14. The other end of the pull rod 21 is hinged to the top of the auxiliary arm 23 via a second hinge seat 22. A crank rod 11 is hinged to the pin 14, and the other end of the crank rod 11 is hinged to the main arm 7 via a second pin 12. This tilting power device enables the tilting action of the auxiliary arm 23, facilitating vertical rotation of the auxiliary arm 23 when stirring is required, thereby extending the stirring blade 24 into the slurry tank. When stirring is not required, the auxiliary arm 23 is lifted, positioning it directly above the slurry tank. During operation, the piston rod 10 is driven by the hydraulic cylinder 9, which in turn drives the pull rod 21. The pull rod 21 then rotates the auxiliary arm 23 around the hinge bolt 17, thereby extending the auxiliary arm 23 into the slurry tank 31.

[0033] Furthermore, the stirring blade 24 is fixed to the end of the second drive shaft 20 by a sealing end cap 25 and a locking nut 26. The sealing end cap 25 provides a reliable seal to the end of the auxiliary arm 23.

[0034] Furthermore, the end of the auxiliary arm 23 is fixed with a triangular support leg 27 via a head bracket 28. The triangular support leg 27 ensures that the auxiliary arm 23 can be positioned at the bottom of the slurry tank after being flipped, thereby achieving reliable fixed installation of the auxiliary arm 23 and ensuring the reliability of the mixing.

[0035] Furthermore, the ends of the first drive shaft 13 and the second drive shaft 20 are respectively provided with spline grooves 30. The spline grooves 30 facilitate the transmission of power.

[0036] Furthermore, during use, the tail support leg 2 and the middle support leg 29 are fixed to the top of the slurry tank foundation 32 on the side of the slurry tank 31. Through the above-described installation and fixing method, reliable installation of the entire mixing device can be achieved.

[0037] Example 2: The working process and principle of this utility model: When the concrete slurry needs to be homogenized using the above-mentioned mixing device, the specific working process is as follows: First, the piston rod 10 is driven by the hydraulic cylinder 9, which in turn drives the pull rod 21. The pull rod 21 then drives the auxiliary arm 23 to rotate around the hinge bolt 17, thereby extending the auxiliary arm 23 into the slurry tank 31. Then, the motor is started, which drives the first drive shaft 13. The first drive shaft 13 and the universal joint assembly drive the second drive shaft 20, which in turn drives the mixing blades 24. The mixing blades 24 then thoroughly mix the concrete slurry inside the slurry tank, thereby achieving a homogenization effect.

Claims

1. A homogenizing mixing device for recycling slurry in a concrete mixing plant, characterized in that, The main arm (7) is fixed with a tail support (5) at one end of the tail. Tail support legs (2) are symmetrically installed on both sides of the tail support (5). A first connecting plate (16) is symmetrically arranged at one end of the head of the main arm (7). A second connecting plate (18) is hinged to the end of the first connecting plate (16) by a hinge bolt (17). A secondary arm (23) is fixed to the other end of the second connecting plate (18). A first drive shaft (13) is rotatably installed inside the main arm (7). The first drive shaft (13) is connected to the second drive shaft (20) through a universal joint assembly. The end of the first drive shaft (13) is used to connect a motor. A tilting power device is installed between the main arm (7) and the secondary arm (23). The end of the second drive shaft (20) extends out of the secondary arm (23) and is fixedly installed with a stirring blade (24). A middle support leg (29) is fixed on the outer wall of the first connecting plate (16).

2. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The bottom end of the tail support leg (2) is provided with a fixed foot plate (1), and the top end of the tail support leg (2) is connected to the rectangular frame base (4) through a pin (3). The rectangular frame base (4) is fixed on the outer wall of the tail support (5).

3. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The universal joint assembly includes a first universal joint (15) mounted on the end of the first drive shaft (13) via a spline engagement, and a second universal joint (19) connected to the other end of the first universal joint (15). The other end of the second universal joint (19) is connected to the end of the second drive shaft (20) via a spline engagement.

4. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The motor is fixed to one end of the tail of the main arm (7) via a motor base (6).

5. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The overturning power device includes a hydraulic cylinder (9), which is hinged to the top of the main arm (7) via a first hinge seat (8). The piston rod (10) of the hydraulic cylinder (9) is hinged to the pull rod (21) via a first pin (14). The other end of the pull rod (21) is hinged to the top of the auxiliary arm (23) via a second hinge seat (22). A crank rod (11) is hinged on the pin (14), and the other end of the crank rod (11) is hinged to the main arm (7) via a second pin (12).

6. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The stirring blade (24) is fixed to the end of the second drive shaft (20) by a sealing end cap (25) and a locking nut (26).

7. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The end of the auxiliary arm (23) is fixed with a triangular support leg (27) via a head bracket (28).

8. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: The ends of the first drive shaft (13) and the second drive shaft (20) are respectively provided with spline grooves (30).

9. The homogenizing mixing device for slurry recycling in a concrete mixing plant according to claim 1, characterized in that: In use, the tail support leg (2) and the middle support leg (29) are fixed to the top of the slurry tank foundation (32) on the side of the slurry tank (31).