Dust negative pressure collecting device for cutting phosphogypsum pipe

Abstract

The utility model relates to pipe cutting technical field especially relates to a dust negative pressure collection device for phosphogypsum pipe cutting, its technical scheme includes side pipe no.

Description

Technical Field

[0001] This utility model relates to the field of pipe cutting technology, and in particular to a dust negative pressure collection device for cutting phosphogypsum pipes. Background Technology

[0002] In the field of pipe cutting technology, due to the material characteristics of phosphogypsum pipes, a large amount of dust and debris are easily generated during the cutting process. Traditional phosphogypsum pipe cutting operations mostly adopt an open operation mode, lacking effective dust control and collection methods, which causes the dust generated during cutting to spread directly into the working environment.

[0003] These dust particles not only pollute the air, but also harm the health of operators when inhaled, and long-term exposure can easily lead to respiratory and other related diseases. At the same time, dust adhering to the surface of cutting equipment will affect the normal operation accuracy and service life of the equipment, and increase the maintenance cost of the equipment. To address these issues, we propose a negative pressure dust collection device for phosphogypsum pipe cutting. Summary of the Invention

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a negative pressure dust collection device for cutting phosphogypsum pipes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a negative pressure dust collection device for cutting phosphogypsum pipes, comprising a side pipe one, a side pipe two, an annular box, a base plate, a motor one, and a motor two. The side pipe one and side pipe two are arranged above the base plate. One end of the side pipe two is provided with a closed cover, and a negative pressure pipe connected to a negative pressure dust removal device is embedded inside the closed cover. An annular box is arranged on one side of the side pipe one, and inner tubes arranged in a ring array are embedded in the inner wall of the annular box. A symmetrically distributed guide rail one is arranged at the upper end of the base plate. A slider one, slidably mounted on the outer wall of the guide rail one, is arranged at the lower end of both the side pipe one and side pipe two. Each slider one has a screw hole inside. A motor one is arranged at the upper end of the base plate, and a screw rod one with relatively distributed threads on its outer wall and threadedly inserted into the screw hole is arranged at the output end of the motor one.

[0006] Preferably, a hydraulic rod is provided inside the upper end of the side tube, and a bracket is provided at the lower end of the hydraulic rod inside the upper end of the side tube. A motor is provided inside the bracket, and a cutting wheel is provided at the output end of the motor.

[0007] Preferably, one end of each ring box is provided with multiple sets of oil pipes for internal pressure regulation.

[0008] Preferably, a guide rail is provided on one inner wall of the side tube, and a slider is provided at one end of the ring box, which is slidably installed on the outer wall of the guide rail.

[0009] Preferably, a second motor is provided on one inner wall of the side tube, a nut is provided at one end of the second slider, and a second screw is provided at the output end of the second motor, which is threadedly inserted into the nut.

[0010] Preferably, a piston is slidably mounted inside the inner tube, a piston rod is provided at one end of the piston, and a clamping block is provided at one end of the piston rod.

[0011] Preferably, the inner wall of the inner tube is provided with symmetrically distributed support rings, a sealing ring is embedded in the support ring, the piston rod is slidably installed inside the sealing ring, and a spring is provided between the support ring and the piston, which is sleeved on the outside of the piston rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: Under the action of the driving structure, the first and second side tubes of this utility model will close together to form a space with one end open and the rest closed. The phosphogypsum tube is installed inside the ring box. The clamping structure distributed in a ring array inside the ring box clamps the phosphogypsum tube evenly, thereby fixing the phosphogypsum tube. The phosphogypsum tube can be moved to the cutting position along with the clamping structure. The negative pressure pipe is connected to the negative pressure equipment. When the phosphogypsum tube is cut, the dust generated is sucked in, avoiding the problem of cutting debris splashing. Waste is effectively collected, improving the working environment and enhancing the safety and convenience of operation. Attached Figure Description

[0013] Figure 1 This is a front-view three-dimensional structural diagram of the present invention; Figure 2 This is a rear-view three-dimensional structural diagram of the present invention; Figure 3 This is a top-view three-dimensional structural diagram of the annular box of this utility model; Figure 4 This is a three-dimensional sectional view of the annular box of this utility model. Figure 5 This is a three-dimensional structural schematic diagram of the main cross-section of the inner tube of this utility model.

[0014] Attached reference numerals: 1. Side tube one; 2. Side tube two; 3. Closing cover; 4. Negative pressure tube; 5. Cutting wheel; 6. Hydraulic rod; 7. Ring box; 8. Guide rail one; 9. Screw one; 10. Base plate; 11. Motor one; 12. Screw hole; 13. Slider one; 14. Motor two; 15. Motor three; 16. Bracket; 17. Oil pipe; 18. Guide rail two; 19. Slider two; 20. Screw two; 21. Nut; 22. Piston; 23. Spring; 24. Plug rod; 25. Support ring; 26. Sealing ring; 27. Clamping block; 28. Inner tube. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] like Figures 1-5 As shown, the present invention proposes a negative pressure dust collection device for cutting phosphogypsum pipes, including a side pipe 1, a side pipe 2, an annular box 7, a base plate 10, a motor 11, and a motor 2 14. The side pipe 1 and the side pipe 2 are arranged above the base plate 10. A closed cover 3 is provided at one end of the side pipe 2. A negative pressure pipe 4 connected to a negative pressure dust removal device is embedded inside the closed cover 3. An annular box 7 is provided on one side of the side pipe 1. Inner pipes 28 arranged in a ring array are embedded in the inner wall of the annular box 7. A guide rail 8 is symmetrically distributed at the upper end of the base plate 10. A slider 13 is slidably installed on the outer wall of the guide rail 8 at the lower end of both the side pipe 1 and the side pipe 2. A screw hole 12 is opened inside the slider 13. A motor 11 is provided at the upper end of the base plate 10. A screw rod 9 with relatively distributed threads on the outer wall and threadedly inserted into the screw hole 12 is provided at the output end of the motor 11. A hydraulic rod 6 is installed inside the upper end of the side tube, and a bracket 16 is installed at the lower end of the hydraulic rod 6 inside the upper end of the side tube. A motor 15 is installed inside the bracket 16, and a cutting wheel 5 is installed at the output end of the motor 15. Multiple sets of oil pipes 17 for internal pressure regulation are provided at one end of the ring box 7. A guide rail 18 is provided on one inner wall of the side tube 1, and a slider 19 is provided at one end of the ring box 7 and is slidably installed on the outer wall of the guide rail 18. A motor 14 is installed on one inner wall of the side tube 1, a nut 21 is installed at one end of the slider 2 19, and a screw 20 is installed at the output end of the motor 2 14 and threadedly inserted into the nut 21. The inner tube 28 is equipped with a sliding piston 22, one end of which is provided with a stopper rod 24, and the other end of the stopper rod 24 is provided with a clamping block 27. The inner wall of the inner tube 28 is provided with symmetrically distributed support rings 25. A sealing ring 26 is embedded in the support ring 25. The piston rod 24 is slidably installed inside the sealing ring 26. A spring 23 is provided between the support ring 25 and the piston 22 and sleeved on the outside of the piston rod 24.

[0017] Based on the implementation steps of Embodiment 1: Start motor 11. Motor 11 drives the screw to rotate. Since the threads on the outer wall of the screw are relatively distributed and respectively engage with the threaded holes 12 of the lower sliders 13 of side tube 1 and side tube 2, the rotation of the screw will drive side tube 1 and side tube 2 away from each other along the guide rail 8, making the device open and facilitating the operator to place the phosphogypsum pipe. Pass one end of the phosphogypsum pipe to be cut through the inside of the ring box 7. Adjust the pipe diameter through the oil pipe 17 at one end of the ring box 7. The pressure inside the joint ring box 7 changes, which pushes the piston 22 in the inner tube 28 to move. The piston 22 drives the piston rod 24 and the clamping block 27 to move towards the pipe until the clamping block 27 is tightly attached to the outer wall of the pipe. At the same time, the spring 23 between the support ring 25 and the piston 22 in the inner tube 28 is compressed. The reaction force of the spring 23 further enhances the clamping force of the clamping block 27 on the pipe, realizing the stable fixation of the phosphogypsum pipe. Moreover, the clamping blocks 27 distributed in a ring array can ensure that the pipe is subjected to uniform force and avoid the deformation of the pipe during the clamping process.

[0018] Motor 14 is started, driving screw 20 to rotate. Screw 20 engages with nut 21 at one end of slider 19, driving slider 19 to move along guide rail 18. This, in turn, moves ring box 7 and the clamped phosphogypsum pipe. The operator, by observing or using the positioning marks on the equipment, adjusts the position of the pipe to be cut directly below cutting wheel 5, achieving precise positioning. Motor 15 is then started, driving cutting wheel 5 to rotate at high speed. Subsequently, hydraulic rod 6 is extended, pushing bracket 16, motor 15, and cutting wheel 5 downwards. Cutting wheel 5 contacts phosphogypsum pipe, initiating the cutting operation. During the cutting process, the extension speed of hydraulic rod 6 can be finely adjusted according to the cutting progress to ensure a smooth cutting process. Simultaneously, the external negative pressure dust removal equipment connected to negative pressure pipe 4 is activated. Negative pressure is generated in the relatively enclosed space formed by side pipe 1, side pipe 2, and closed cover 3 within negative pressure pipe 4. Dust and debris generated during cutting are drawn into negative pressure pipe 4 under negative pressure and then transported to external dust removal equipment for collection and treatment, thus preventing dust from spreading into the working environment.

[0019] After cutting, first control the hydraulic rod 6 to retract, driving the cutting wheel 5 upward to detach from the pipe. Turn off the motor 15, and the cutting wheel 5 stops rotating. Then, adjust the internal pressure of the ring box 7 through the oil pipe 17, causing the piston 22 to reset under the action of the spring 23, driving the stopper rod 24 and the clamping block 27 away from the pipe, releasing the clamp on the pipe, and the operator can remove the cut pipe. Finally, motor 11 is started, driving side tube 1 and side tube 2 to move away from each other along guide rail 8, returning to the initial open state, preparing for the next cutting operation. With the cooperation of motor 214, screw 20, slider 219 and guide rail 218, the ring box 7 and the pipe can be moved smoothly and accurately. The pipe cutting position can be quickly adjusted to be directly below the cutting wheel 5, with high positioning accuracy, effectively ensuring the accuracy of the cutting size, reducing cutting errors, and improving the quality of pipe cutting. The hydraulic rod 6 can flexibly adjust the up and down movement speed and position of the cutting wheel 5 to adapt to the cutting needs of phosphogypsum pipes of different thicknesses and hardnesses. Moreover, the cutting wheel 5 driven by motor 315 has a stable rotation speed and high cutting efficiency, which can quickly complete the pipe cutting operation and improve the overall work efficiency.

[0020] The clamping structure, consisting of an inner tube 28, piston 22, stopper rod 24, and clamping block 27 arranged in a ring array, works in conjunction with the pressure adjusted by the oil pipe 17 and the reaction force of the spring 23 to apply clamping force evenly from all sides of the pipe, ensuring its stable fixation and preventing displacement or shaking during cutting. Simultaneously, the sealing ring 26 ensures the sealing of the inner tube 28, guaranteeing the stability of pressure regulation and further enhancing clamping reliability. Excessive clamping force will not cause pipe deformation, protecting the pipe's appearance and structural integrity. Side tubes 1 and 2 can close together under the drive of motor 11 and the screw, forming a relatively sealed cutting space with the closing cover 3, reducing dust diffusion channels. The negative pressure pipe 4 connects to the external... When used in conjunction with dust collection equipment, a stable negative pressure is generated in a confined space, which can comprehensively and quickly suck up and collect the dust and debris generated during cutting. The dust collection rate is high, effectively improving the air quality of the working environment and reducing the impact of dust on the health of operators. The operation of the entire device is achieved by controlling the start, stop and movement of motor 11, motor 24, motor 315 and hydraulic rod 6. The operation process is simple and easy to understand. Operators can become proficient in operating the device after simple training, reducing the difficulty of operation and labor intensity. The clamping range of the clamping structure can be adjusted to adapt to the cutting of phosphogypsum pipes of different diameters. Furthermore, the height and moving speed of the cutting wheel 5 can be flexibly adjusted according to the characteristics of the pipe, making it widely applicable and able to meet various cutting needs.

[0021] Traditional phosphogypsum pipe cutting operations are mostly carried out in open environments. The large amount of dust generated during cutting spreads into the surrounding work environment, polluting the air and being inhaled by operators, seriously endangering their health. Furthermore, dust adhering to the equipment surface can affect the normal operation and lifespan of the equipment. This embodiment uses side pipe 1, side pipe 2, and a closed cover 3 to form a relatively enclosed space. Combined with the negative pressure collection function of the negative pressure pipe 4, dust is quickly collected, effectively solving the dust diffusion problem, protecting the working environment and the health of operators, and reducing the adverse effects of dust on the equipment. In traditional cutting methods, operators often rely on experience to manually adjust the pipe cutting position. Low positioning accuracy easily leads to deviations in cutting dimensions, resulting in a high scrap rate of pipes, wasting raw materials, and increasing production costs. This embodiment uses an adjustment mechanism composed of motor 214, screw 20, slider 219, and guide rail 218 to achieve precise adjustment of the pipe cutting position. The positioning error is small, which greatly improves the accuracy of the cutting dimensions, reduces the scrap rate of pipes, saves raw materials, and reduces production costs. In the traditional cutting process, the fixing method of the pipe is relatively simple, often using simple clamps or manual support. The fixing is not firm, and the pipe is prone to displacement and shaking during cutting, resulting in an uneven cutting surface, affecting the subsequent use of the pipe, and may even cause safety accidents. The ring array clamping structure of this embodiment can clamp the pipe uniformly from multiple directions, with stable and reliable clamping force. It effectively avoids pipe deviation and shaking during the cutting process, ensures a flat cutting surface, improves pipe quality, and reduces the risk of safety accidents. The height of the cutting wheel 5 is automatically adjusted by the hydraulic rod 6, and the motor drives the automatic positioning of the pipe and the stable rotation of the cutting wheel 5. The various operation links are smoothly connected, reducing manual operation time and significantly improving cutting efficiency, which can meet the needs of large-volume phosphogypsum pipe cutting operations.

[0022] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A negative pressure dust collection device for cutting phosphogypsum pipes, comprising a first side pipe (1), a second side pipe (2), a ring box (7), a base plate (10), a first motor (11), and a second motor (14), characterized in that: The base plate (10) is provided with a side tube 1 (1) and a side tube 2 (2) above it. A closed cover (3) is provided at one end of the side tube 2 (2). A negative pressure pipe (4) connected to the negative pressure dust removal equipment is embedded inside the closed cover (3). A ring box (7) is provided on one side of the side tube 1 (1). An inner tube (28) arranged in a ring array is embedded in the inner wall of the ring box (7). A guide rail 1 (8) is provided at the upper end of the base plate (10). A slider 1 (13) is slidably installed on the outer wall of the guide rail 1 (8) at the lower end of both the side tube 1 (1) and the side tube 2 (2). A screw hole (12) is opened inside the slider 1 (13). A motor 1 (11) is provided at the upper end of the base plate (10). A screw rod 1 (9) with relatively distributed threads on the outer wall and threadedly inserted into the screw hole (12) is provided at the output end of the motor 1 (11).

2. The dust negative pressure collecting device for cutting phosphogypsum pipes according to claim 1, characterized in that: A hydraulic rod (6) is provided inside the upper end of the side tube. A bracket (16) is provided at the lower end of the hydraulic rod (6) inside the upper end of the side tube. A motor (15) is provided inside the bracket (16). A cutting wheel (5) is provided at the output end of the motor (15).

3. The dust negative pressure collecting device for cutting phosphogypsum pipes according to claim 1, characterized in that: Each of the ring box (7) is provided with multiple sets of oil pipes (17) for internal pressure regulation.

4. The dust negative pressure collecting device for cutting phosphogypsum pipes according to claim 1, characterized in that: The inner wall of one side of the side tube (1) is provided with a guide rail (18), and the ring box (7) is provided with a slider (19) that is slidably installed on the outer wall of the guide rail (18).

5. The dust negative pressure collecting device for cutting phosphogypsum pipes according to claim 4, characterized in that: The inner wall of one side of the side tube (1) is provided with a motor (14), and a nut (21) is provided at one end of the slider (19). The output end of the motor (14) is provided with a screw (20) that is threadedly inserted into the nut (21).

6. The dust negative pressure collecting device for cutting phosphogypsum pipes according to claim 1, characterized in that: The inner tube (28) is provided with a sliding piston (22), one end of the piston (22) is provided with a stopper rod (24), and the other end of the stopper rod (24) is provided with a clamping block (27).

7. The dust negative pressure collection device for cutting phosphogypsum pipes according to claim 6, characterized in that: The inner wall of the inner tube (28) is provided with symmetrically distributed support rings (25), and a sealing ring (26) is embedded in the support ring (25). The piston rod (24) is slidably installed inside the sealing ring (26). A spring (23) is provided between the support ring (25) and the piston (22) and sleeved on the outside of the piston rod (24).

Images