A raw material quantitative discharging device for foam production
Patent Information
- Application Number
- CN202522087004.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0003]目前,常用的泡沫生产用原料定量下料装置在泡沫原料输送环节,由于部分原料本身具有吸湿性或粘性,极易在储料仓底部、出料口及输送管道内发生堆积,尤其当原料存放时间较长时,还会因局部受压出现结块现象,这些堆积物和结块会逐渐堵塞下料通道,不仅导致原料输送中断,还需停机清理,严重影响生产连续性,同时,故障排查等环节依赖人工操作,例如需要操作人员频繁查看储料仓料位、手动调整下料阀门开度,还得人工拆解管道清理,这不仅增加了人力成本,还降低了整体的生产效率,无法满足现在的需求
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Figure CN224738671U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foam production technology, specifically to a quantitative feeding device for raw materials used in foam production. Background Technology
[0002] In the foam production process, it is often necessary to mix various raw materials with different properties in precise proportions. The quantitative feeding of raw materials is the core of the entire production process. Its precision and stability directly determine the key properties of foam products such as density and strength, and are the key to ensuring that the product quality meets the standards and is stable.
[0003] Currently, commonly used foam production raw material quantitative feeding devices suffer from several drawbacks in the foam raw material conveying process. Some raw materials are hygroscopic or sticky, making them prone to accumulating at the bottom of storage silos, at the discharge port, and within the conveying pipes. Especially when raw materials are stored for extended periods, localized pressure can cause clumping. These accumulations and clumps gradually block the feeding channels, leading to interruptions in raw material delivery and requiring machine shutdowns for cleaning, severely impacting production continuity. Furthermore, troubleshooting relies heavily on manual operation, requiring operators to frequently check storage silo levels, manually adjust the feeding valve opening, and manually disassemble and clean pipes. This increases labor costs and reduces overall production efficiency, failing to meet current demands. Utility Model Content
[0004] The purpose of this invention is to provide a quantitative feeding device for raw materials used in foam production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a quantitative feeding device for raw materials in foam production, comprising a workbench, a feeding cylinder, an anti-blocking component, and a quantitative component. The feeding cylinder is fixedly installed inside the workbench, the anti-blocking component is disposed inside the feeding cylinder, and the quantitative component is disposed inside the workbench.
[0006] The anti-clogging component consists of a fixed plate, a first motor, a first pulley, a belt, a rotating shaft, a second pulley, a stirring rod, a connecting plate, and a scraper. The fixed plate is fixedly installed on the top of the feeding cylinder, the first motor is fixedly installed on the bottom of the fixed plate, the first pulley is fixedly installed on the output shaft of the first motor, the belt is sleeved on the surface of the first pulley, the rotating shaft is rotatably installed inside the fixed plate, the second pulley is fixedly installed on the surface of the rotating shaft, the stirring rod is fixedly installed on the surface of the rotating shaft, the connecting plate is fixedly installed on the surface of the rotating shaft, and the scraper is fixedly installed on the side of the connecting plate.
[0007] Preferably, the quantitative component comprises a second motor, a first strip plate, a first fixed shaft, a second strip plate, a slide rail, a baffle, and a second fixed shaft. The second motor is fixedly installed on the top of the worktable, the first strip plate is fixedly installed on the output shaft of the second motor, the first fixed shaft is fixedly installed on the bottom of the first strip plate, the second strip plate is rotatably installed outside the first fixed shaft, the slide rail is fixedly installed on the bottom of the worktable, the baffle is slidably installed inside the slide rail, and the second fixed shaft is fixedly installed on the bottom of the baffle.
[0008] Preferably, the first pulley, belt, and second pulley are connected by a transmission. When the first motor is started, the shaft can be driven to rotate under the action of the first pulley, belt, and second pulley.
[0009] Preferably, the stirring rods are arranged in a linear array on the surface of the rotating shaft. Having multiple stirring rods can better stir the foam material and prevent the foam material from clogging due to accumulation and agglomeration.
[0010] Preferably, the scraper and the inner wall of the feeding cylinder are in close contact, and the scraper is provided to scrape off the foam raw material adhering to the inner wall of the feeding cylinder.
[0011] Preferably, the bottom of the feeding cylinder is provided with a discharge port, and a baffle can completely cover the discharge port, so that the discharge of foam raw materials can be controlled by the baffle.
[0012] Preferably, the second strip plate is rotatably mounted outside the second fixed shaft. When the second motor is started, under the action of the first strip plate, the first fixed shaft, the second strip plate, and the second fixed shaft, the slide rail can be driven to slide back and forth periodically inside the baffle.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the quantitative feeding device for raw materials in foam production can stir the foam raw materials by starting the first motor, so as to avoid the foam raw materials from accumulating and clumping and causing blockage. At the same time, the scraper can scrape off the foam raw materials adhering to the inner wall of the feeding cylinder. Starting the second motor can drive the slide to slide back and forth periodically inside the baffle, so as to quantitatively feed the foam raw materials, and the effect is good. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the fixing plate, the first motor, and the first pulley of this utility model;
[0017] Figure 4 This is a schematic diagram of the second motor, the first strip plate, and the first fixed shaft structure of this utility model.
[0018] In the diagram: 1. Workbench; 2. Feeding cylinder; 3. Anti-blocking component; 301. Fixing plate; 302. First motor; 303. First pulley; 304. Belt; 305. Rotating shaft; 306. Second pulley; 307. Stirring rod; 308. Connecting plate; 309. Scraper; 4. Metering component; 401. Second motor; 402. First strip plate; 403. First fixed shaft; 404. Second strip plate; 405. Slide rail; 406. Baffle; 407. Second fixed shaft. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-4 This utility model provides a technical solution: a quantitative feeding device for raw materials in foam production, including a workbench 1, a feeding cylinder 2, an anti-blocking component 3, and a quantitative component 4. The feeding cylinder 2 is fixedly installed inside the workbench 1, the anti-blocking component 3 is disposed inside the feeding cylinder 2, and the quantitative component 4 is disposed inside the workbench 1.
[0021] The anti-blocking component 3 consists of a fixed plate 301, a first motor 302, a first pulley 303, a belt 304, a rotating shaft 305, a second pulley 306, a stirring rod 307, a connecting plate 308, and a scraper 309. The fixed plate 301 is fixedly installed on the top of the feeding cylinder 2, the first motor 302 is fixedly installed on the bottom of the fixed plate 301, the first pulley 303 is fixedly installed on the output shaft of the first motor 302, the belt 304 is sleeved on the surface of the first pulley 303, the rotating shaft 305 is rotatably installed inside the fixed plate 301, and the second pulley 306 is fixedly installed on the surface of the rotating shaft 305. The first pulley 303, the belt 304, and the second pulley 306 drive the transmission. Connect and start the first motor 302. Under the action of the first pulley 303, belt 304 and the second pulley 306, the rotating shaft 305 can be rotated. The stirring rods 307 are fixedly installed on the surface of the rotating shaft 305. The stirring rods 307 are distributed in a linear array on the surface of the rotating shaft 305. The multiple stirring rods 307 can better stir the foam raw material and avoid the foam raw material from accumulating and clumping and causing blockage. The connecting plate 308 is fixedly installed on the surface of the rotating shaft 305. The scraper 309 is fixedly installed on the side of the connecting plate 308. The scraper 309 is in close contact with the inner wall of the feeding cylinder 2. The scraper 309 is used to scrape off the foam raw material adhering to the inner wall of the feeding cylinder 2.
[0022] The quantitative assembly 4 consists of a second motor 401, a first strip plate 402, a first fixed shaft 403, a second strip plate 404, a slide rail 405, a baffle 406, and a second fixed shaft 407. The second motor 401 is fixedly mounted on the top of the worktable 1. The first strip plate 402 is fixedly mounted on the output shaft of the second motor 401. The first fixed shaft 403 is fixedly mounted on the bottom of the first strip plate 402. The second strip plate 404 is rotatably mounted outside the first fixed shaft 403. The slide rail 405 is fixedly mounted on the bottom of the worktable 1. The baffle 407... The material discharge cylinder 2 is slidably installed inside the slide rail 405. The bottom of the discharge cylinder 2 is provided with a discharge port. The baffle 406 can completely cover the discharge port. The discharge of foam raw material can be controlled by the baffle 406. The second fixed shaft 407 is fixedly installed at the bottom of the baffle 406. The second strip plate 404 is rotatably installed outside the second fixed shaft 407. When the second motor 401 is started, the slide rail 405 can be driven to slide back and forth periodically inside the baffle 406 under the action of the first strip plate 402, the first fixed shaft 403, the second strip plate 404, and the second fixed shaft 407.
[0023] In use, foam material is added to the inside of the feeding cylinder 2. The first motor 302 is started, and the rotating shaft 305 is driven to rotate under the action of the first pulley 303, belt 304 and the second pulley 306. The foam material is stirred by the stirring rod 307 to prevent the foam material from accumulating and clumping and causing blockage. At the same time, the scraper 309 can scrape off the foam material adhering to the inner wall of the feeding cylinder 2. The second motor 401 is started, and the slide 405 is driven to slide back and forth periodically inside the baffle 406 under the action of the first strip plate 402, the first fixed shaft 403, the second strip plate 404 and the second fixed shaft 407, so that the foam material can be quantitatively fed.
Claims
1. A quantitative feeding device for raw materials in foam production, comprising a workbench (1), a feeding cylinder (2), an anti-clogging component (3), and a quantitative component (4), characterized in that: The feeding cylinder (2) is fixedly installed inside the workbench (1), the anti-blocking component (3) is installed inside the feeding cylinder (2), and the quantitative component (4) is installed inside the workbench (1); The anti-clogging component (3) consists of a fixed plate (301), a first motor (302), a first pulley (303), a belt (304), a rotating shaft (305), a second pulley (306), a stirring rod (307), a connecting plate (308), and a scraper (309). The fixed plate (301) is fixedly installed on the top of the feeding cylinder (2), the first motor (302) is fixedly installed on the bottom of the fixed plate (301), and the first pulley (303) is fixedly installed on the first motor. On the output shaft of (302), the belt (304) is sleeved on the surface of the first pulley (303), the rotating shaft (305) is rotatably installed inside the fixed plate (301), the second pulley (306) is fixedly installed on the surface of the rotating shaft (305), the stirring rod (307) is fixedly installed on the surface of the rotating shaft (305), the connecting plate (308) is fixedly installed on the surface of the rotating shaft (305), and the scraper (309) is fixedly installed on the side of the connecting plate (308).
2. The quantitative feeding device for raw materials in foam production according to claim 1, characterized in that: The quantitative component (4) consists of a second motor (401), a first strip plate (402), a first fixed shaft (403), a second strip plate (404), a slide rail (405), a baffle (406), and a second fixed shaft (407). The second motor (401) is fixedly installed on the top of the workbench (1). The first strip plate (402) is fixedly installed on the output shaft of the second motor (401). The first fixed shaft (403) is fixedly installed on the bottom of the first strip plate (402). The second strip plate (404) is rotatably installed outside the first fixed shaft (403). The slide rail (405) is fixedly installed on the bottom of the workbench (1). The baffle (406) is slidably installed inside the slide rail (405). The second fixed shaft (407) is fixedly installed on the bottom of the baffle (406).
3. The raw material quantitative discharging device for foam production according to claim 1, characterized in that: The first pulley (303), belt (304), and second pulley (306) are connected in a transmission manner.
4. The quantitative feeding device for raw materials in foam production according to claim 1, characterized in that: The stirring rods (307) are arranged in a linear array on the surface of the rotating shaft (305).
5. The quantitative feeding device for raw materials in foam production according to claim 1, characterized in that: The scraper (309) and the inner wall of the feed cylinder (2) are tightly fitted together.
6. The quantitative feeding device for raw materials in foam production according to claim 2, characterized in that: The bottom of the feeding cylinder (2) is provided with a discharge port, and the baffle (406) can completely cover the discharge port.
7. The quantitative feeding device for raw materials in foam production according to claim 2, characterized in that: The second strip plate (404) is rotatably mounted on the outside of the second fixed shaft (407).