Automatic round pipe charging mechanism

CN224739749UActive Publication Date: 2026-09-11SICHUAN HONGYANG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202522362085.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-09-11
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于:为了解决很多转移步骤都需要人工进行操作,操作效率较为低下,且错误率较高的问题,而提出的一种圆管自动装药机构

Benefits of technology

1、本实用新型中,通过设置装药组件,其中上夹持组件、下夹持组件、上提升组件和下顶升组件,能够带动漏斗组件左右上下移动,调节漏斗的位置,完成对不同位置的圆管的装药工作,通过设置压药组件和X移栽组件,在第一直线导轨和第二防爆伺服电机的作用下,X移栽组件能够带动压药组件随意移动调节位置,方便对对不同位置的圆管进行压药作业,极大的降低了装药过程中人工参与的部分,提高了装药效率降低了错误率。

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Abstract

This utility model discloses an automatic tube loading mechanism, belonging to the field of automatic loading technology. It includes a pressing component and a loading component. The pressing component is located on the upper side of the loading component and includes a pressing Z-axis and an X-transfer component. The loading component includes a funnel assembly, a cover opening assembly, an upper clamping assembly, a lower clamping assembly, a base assembly, a solenoid valve group, an upper lifting assembly, and a lower lifting assembly. In this utility model, by setting the loading component, the upper clamping assembly, lower clamping assembly, upper lifting assembly, and lower lifting assembly can drive the funnel assembly to move left, right, up, and down, adjusting the position of the funnel. The X-transfer component can drive the pressing component to move and adjust its position freely, facilitating pressing operations on tubes at different positions. This greatly reduces the manual intervention during the loading process, improves loading efficiency, and reduces the error rate.
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Description

Technical Field

[0001] This utility model belongs to the field of automatic drug loading technology, and in particular relates to an automatic drug loading mechanism for a circular tube. Background Technology

[0002] Adding drugs into a round tube is a step in drug production, mainly used to compact the drug and shape it.

[0003] In existing cylindrical tube loading technology, many transfer steps require manual operation, which results in low efficiency and a high error rate. Therefore, a fully automated loading device is needed. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that many transfer steps require manual operation, resulting in low operating efficiency and a high error rate, and to propose an automatic round tube loading mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An automatic tube loading mechanism includes a pressing component and a loading component. The pressing component is disposed on the upper side of the loading component. The pressing component includes a pressing Z-axis and an X-transfer component. The loading component includes a funnel component, a cover opening component, an upper clamping component, a lower clamping component, a base component, a solenoid valve group, an upper lifting component, and a lower lifting component.

[0006] As a further description of the above technical solution: The Z-axis for pressing the medicine includes a weight and a first explosion-proof servo motor. A magnetic grid and a first dust-free module are provided on the lower side of the first explosion-proof servo motor. An auxiliary cylinder and a clamping cylinder are provided on the lower side of the first dust-free module. A pressure rod is fixedly connected to the lower side of the weight, and one end of the pressure rod is located inside the clamping cylinder.

[0007] As a further description of the above technical solution: The X-transfer assembly includes a second cleanroom module and a second explosion-proof servo motor. The second explosion-proof servo motor is mounted on the second cleanroom module, which is mounted on a first linear guide rail. A cleanroom cable chain is mounted on the first linear guide rail, and auxiliary accessories are mounted on the first linear guide rail.

[0008] As a further description of the above technical solution: The funnel assembly includes a funnel, a cylinder is provided on the funnel, a first clamping cylinder is provided on the lower side of the funnel, a second clamping cylinder is provided on the lower side of the first clamping cylinder, a first bellows cover is provided on the rear side of the funnel, and a tension spring is provided inside the first bellows cover.

[0009] As a further description of the above technical solution: The opening assembly includes a rotary cylinder, a bracket is provided on the lower side of the rotary cylinder, a rubber-coated wheel is provided on one side of the rotary cylinder, and a hinge pin is provided on one side of the rubber-coated wheel.

[0010] As a further description of the above technical solution: The upper clamping assembly includes a third clamping cylinder and left and right cylinders, with the left and right cylinders located on one side of the third clamping cylinder. The lower clamping assembly includes a fourth clamping cylinder and upper and lower cylinders, with the upper and lower cylinders located below the fourth clamping cylinder.

[0011] As a further description of the above technical solution: The base assembly includes a second bellows cover, a vertical plate, a base, and a workpiece. The vertical plate is disposed inside the second bellows cover, the base is disposed inside the vertical plate, and the workpiece is disposed on the base.

[0012] As a further description of the above technical solution: The lifting assembly includes a first lead screw support, a second linear guide rail, a lifting cylinder, and a first ball screw. The first ball screw is mounted on the first lead screw support, and the second linear guide rail is mounted on one side of the first lead screw support. The lifting cylinder is mounted on the front side of the second linear guide rail, and a first sensor is mounted on one side of the first ball screw. One end of the first ball screw is fixedly connected to the output shaft of a third explosion-proof servo motor.

[0013] As a further description of the above technical solution: The lower lifting assembly includes a synchronous pulley and a fourth explosion-proof servo motor. The synchronous pulley is fixedly connected to the output shaft of the fourth explosion-proof servo motor, and a second ball screw is fixedly connected to the output shaft of the fourth explosion-proof servo motor. One end of the second ball screw is fixedly connected in a second screw support, and a second sensor is provided on one side of the second ball screw.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. In this utility model, by setting up a charging assembly, including an upper clamping assembly, a lower clamping assembly, an upper lifting assembly, and a lower lifting assembly, the funnel assembly can be moved left, right, up, and down to adjust the position of the funnel and complete the charging work on the round tubes at different positions. By setting up a pressing assembly and an X-transfer assembly, under the action of the first linear guide rail and the second explosion-proof servo motor, the X-transfer assembly can drive the pressing assembly to move and adjust its position at will, which facilitates the pressing operation on the round tubes at different positions, greatly reduces the manual intervention in the charging process, improves the charging efficiency, and reduces the error rate. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an automatic tube-based drug loading mechanism proposed in this utility model; Figure 2 This is a schematic diagram of the structure of the Z-axis of the pressure drug and the X-transfer assembly in the automatic drug loading mechanism for circular tubes proposed in this utility model; Figure 3 This is a schematic diagram of the Z-axis structure of the automatic drug loading mechanism for a circular tube proposed in this utility model; Figure 4 This is a schematic diagram of the X-transfer component in an automatic round tube loading mechanism proposed in this utility model; Figure 5 This is a schematic diagram of the loading component in an automatic cylindrical loading mechanism proposed in this utility model; Figure 6 This is a schematic diagram of the funnel assembly in an automatic round tube loading mechanism proposed in this utility model; Figure 7 This is a schematic diagram of the opening assembly in an automatic tube-type drug loading mechanism proposed in this utility model; Figure 8 This is a schematic diagram of the upper clamping component in an automatic round tube loading mechanism proposed in this utility model; Figure 9 This is a schematic diagram of the lower clamping component in an automatic round tube loading mechanism proposed in this utility model; Figure 10 This is a schematic diagram of the base assembly in an automatic round tube loading mechanism proposed in this utility model; Figure 11 This is a schematic diagram of the upper lifting component in an automatic round tube loading mechanism proposed in this utility model; Figure 12 This is a schematic diagram of the lower lifting component in an automatic round tube loading mechanism proposed in this utility model.

[0016] Legend: 1. Pressing assembly; 101. Pressing Z-axis; 1011. Weight; 1012. First explosion-proof servo motor; 1013. Magnetic grid; 1014. First cleanroom module; 1015. Pressing rod; 1016. Auxiliary cylinder; 1017. Clamping cylinder; 102. X-transfer assembly; 1021. Second cleanroom module; 1022. Second explosion-proof servo motor; 1023. First linear guide rail; 024. Cleanroom cable chain; 1025. Auxiliary accessories; 2. Charge assembly; 201. Funnel assembly; 2011. Cylinder; 2012. Funnel; 2013. First clamping cylinder; 2014. Second clamping cylinder; 2015. First bellows cover; 2016. Tension spring; 202. Opening assembly; 2021. Rotary cylinder; 2022. Bracket; 2023. Rubber-coated wheel; 2024. 203. Hinge pin; 204. Upper clamping assembly; 2031. Third clamping cylinder; 2032. Left and right cylinders; 204. Lower clamping assembly; 2041. Fourth clamping cylinder; 2042. Upper and lower cylinders; 205. Base assembly; 2051. Second bellows cover; 2052. Vertical plate; 2053. Base; 2054. Workpiece; 206. Upper lifting assembly; 2061. First lead screw support; 2062. Second linear guide rail; 2063. Lifting cylinder; 2064. First ball screw; 2065. First sensor; 2066. Third explosion-proof servo motor; 207. Lower lifting assembly; 2071. Synchronous pulley; 2072. Fourth explosion-proof servo motor; 2073. Second ball screw; 2074. Second sensor; 2075. Second lead screw support; 208. Solenoid valve assembly. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-12 This utility model provides a technical solution: an automatic tube loading mechanism, including a pressing component 1 and a loading component 2. The pressing component 1 is disposed on the upper side of the loading component 2. The pressing component 1 includes a pressing Z-axis 101 and an X-transfer component 102. The loading component 2 includes a funnel component 201, a cover opening component 202, an upper clamping component 203, a lower clamping component 204, a base component 205, a solenoid valve group 208, an upper lifting component 206, and a lower lifting component 207. The Z-axis 101 for pressing the medicine includes a weight 1011 and a first explosion-proof servo motor 1012. A magnetic grid 1013 and a first dust-free module 1014 are provided on the lower side of the first explosion-proof servo motor 1012. An auxiliary cylinder 1016 and a clamping cylinder 1017 are provided on the lower side of the first dust-free module 1014. A pressure rod 1015 is fixedly connected to the lower side of the weight 1011. One end of the pressure rod 1015 is located inside the clamping cylinder 1017. The X-transfer assembly 102 includes a second cleanroom module 1021 and a second explosion-proof servo motor 1022. The second explosion-proof servo motor 1022 is mounted on the second cleanroom module 1021. The second cleanroom module 1021 is mounted on a first linear guide rail 1023. A cleanroom cable chain 1024 is mounted on the first linear guide rail 1023. An auxiliary accessory 1025 is mounted on the first linear guide rail 1023. The funnel assembly 201 includes a funnel 2012, a cylinder 2011 is provided on the funnel 2012, a first clamping cylinder 2013 is provided on the lower side of the funnel 2012, a second clamping cylinder 2014 is provided on the lower side of the first clamping cylinder 2013, a first bellows cover 2015 is provided on the rear side of the funnel 2012, and a tension spring 2016 is provided inside the first bellows cover 2015. The upper clamping assembly 203 includes a third clamping cylinder 2031 and left and right cylinders 2032, with the left and right cylinders 2032 disposed on one side of the third clamping cylinder 2031. The lower clamping assembly 204 includes a fourth clamping cylinder 2041 and upper and lower cylinders 2042, with the upper and lower cylinders 2042 disposed below the fourth clamping cylinder 2041. The base assembly 205 includes a second bellows cover 2051, a vertical plate 2052, a base 2053, and a workpiece 2054. The vertical plate 2052 is disposed inside the second bellows cover 2051, the base 2053 is disposed inside the vertical plate 2052, and the workpiece 2054 is disposed on the base 2053. The upper lifting assembly 206 includes a first lead screw support 2061, a second linear guide rail 2062, a lifting cylinder 2063, and a first ball screw 2064. The first ball screw 2064 is mounted on the first lead screw support 2061. The second linear guide rail 2062 is mounted on one side of the first lead screw support 2061. The lifting cylinder 2063 is mounted on the front side of the second linear guide rail 2062. A first sensor 2065 is mounted on one side of the first ball screw 2064. One end of the first ball screw 2064 is connected to the third linear guide rail 2063. The output shaft of the explosion-proof servo motor 2066 is fixedly connected. The lower lifting assembly 207 includes a synchronous pulley 2071 and a fourth explosion-proof servo motor 2072. The synchronous pulley 2071 is fixedly connected to the output shaft of the fourth explosion-proof servo motor 2072. A second ball screw 2073 is fixedly connected to the output shaft of the fourth explosion-proof servo motor 2072. One end of the second ball screw 2073 is fixedly connected in the second screw support 2075. A second sensor 2074 is provided on one side of the second ball screw 2073.

[0019] Working principle: In use, the upper clamping component 203, lower clamping component 204, upper lifting component 206, and lower lifting component 207 can drive the funnel component 201 to move left, right, up, and down, adjusting the position of the funnel 2012 to complete the loading of the round tube at different positions. By setting the pressing component 1 and the X-transfer component 102, under the action of the first linear guide rail 1023 and the second explosion-proof servo motor 1022, the X-transfer component 102 can drive the pressing component 1 to move and adjust its position at will, which is convenient for pressing the round tube at different positions.

[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic drug loading mechanism for circular tubes, comprising a drug pressing assembly (1) and a drug loading assembly (2), characterized in that, The pressing component (1) is located on the upper side of the loading component (2). The pressing component (1) includes a pressing Z-axis (101) and an X-transfer component (102). The loading component (2) includes a funnel component (201), a cover opening component (202), an upper clamping component (203), a lower clamping component (204), a base component (205), a solenoid valve group (208), an upper lifting component (206), and a lower lifting component (207).

2. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The Z-axis (101) for pressing the drug includes a weight (1011) and a first explosion-proof servo motor (1012). A magnetic grid (1013) and a first cleanroom module (1014) are provided on the lower side of the first explosion-proof servo motor (1012). An auxiliary cylinder (1016) and a clamping cylinder (1017) are provided on the lower side of the first cleanroom module (1014). A pressure rod (1015) is fixedly connected to the lower side of the weight (1011). One end of the pressure rod (1015) is located in the clamping cylinder (1017).

3. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The X-transfer assembly (102) includes a second cleanroom module (1021) and a second explosion-proof servo motor (1022). The second explosion-proof servo motor (1022) is mounted on the second cleanroom module (1021). The second cleanroom module (1021) is mounted on a first linear guide rail (1023). A cleanroom cable chain (1024) is mounted on the first linear guide rail (1023). An auxiliary accessory (1025) is mounted on the first linear guide rail (1023).

4. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The funnel assembly (201) includes a funnel (2012), a cylinder (2011) is provided on the funnel (2012), a first clamping cylinder (2013) is provided on the lower side of the funnel (2012), a second clamping cylinder (2014) is provided on the lower side of the first clamping cylinder (2013), a first bellows cover (2015) is provided on the rear side of the funnel (2012), and a tension spring (2016) is provided inside the first bellows cover (2015).

5. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The opening assembly (202) includes a rotary cylinder (2021), a bracket (2022) is provided on the lower side of the rotary cylinder (2021), a rubber-coated wheel (2023) is provided on one side of the rotary cylinder (2021), and a hinge pin (2024) is provided on one side of the rubber-coated wheel (2023).

6. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The upper clamping assembly (203) includes a third clamping cylinder (2031) and left and right cylinders (2032), with the left and right cylinders (2032) located on one side of the third clamping cylinder (2031). The lower clamping assembly (204) includes a fourth clamping cylinder (2041) and upper and lower cylinders (2042), with the upper and lower cylinders (2042) located below the fourth clamping cylinder (2041).

7. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The base assembly (205) includes a second bellows cover (2051), a vertical plate (2052), a base (2053), and a workpiece (2054). The vertical plate (2052) is disposed inside the second bellows cover (2051), the base (2053) is disposed inside the vertical plate (2052), and the workpiece (2054) is disposed on the base (2053).

8. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The upper lifting assembly (206) includes a first lead screw support (2061), a second linear guide rail (2062), a lifting cylinder (2063), and a first ball screw (2064). The first ball screw (2064) is mounted on the first lead screw support (2061). The second linear guide rail (2062) is mounted on one side of the first lead screw support (2061). The lifting cylinder (2063) is mounted on the front side of the second linear guide rail (2062). A first sensor (2065) is mounted on one side of the first ball screw (2064). One end of the first ball screw (2064) is fixedly connected to the output shaft of the third explosion-proof servo motor (2066).

9. The automatic drug loading mechanism for a circular tube according to claim 1, characterized in that, The lower lifting assembly (207) includes a synchronous pulley (2071) and a fourth explosion-proof servo motor (2072). The synchronous pulley (2071) is fixedly connected to the output shaft of the fourth explosion-proof servo motor (2072). A second ball screw (2073) is fixedly connected to the output shaft of the fourth explosion-proof servo motor (2072). One end of the second ball screw (2073) is fixedly connected to a second screw support (2075). A second sensor (2074) is provided on one side of the second ball screw (2073).