Active carbon unloading mechanism

Abstract

The utility model relates to material unloading technical field, concretely is a kind of activated carbon unloading mechanism, it includes: box, box is placed with material bucket;Storage bucket is fixedly connected on box by two support blocks;Unloading screening mechanism, unloading screening mechanism is set on storage bucket, and unloading screening mechanism includes fixed pipe, fixed pipe is connected on storage bucket, and electronic valve is installed on fixed pipe, fixed pipe is penetrated into box, and fixed pipe is opened and closed by electronic valve, it is convenient to control the flow rate of activated carbon falling, it is convenient to cooperate motor one, gear one, rotating shaft etc., drive scraper to rotate, it is convenient to scrape board drive activated carbon to move on filter screen, it is convenient to filter screen to activated carbon carries out filtering screening, it is convenient to make qualified activated carbon flow into material bucket to realize unloading, and the relatively large activated carbon screened out can be left on filter screen, it is convenient to open hasp lock one and baffle to take out relatively large activated carbon, improve the quality of unloading activated carbon, improve practicality.

Description

Technical Field

[0001] This utility model relates to the field of material unloading technology, specifically to an activated carbon unloading mechanism. Background Technology

[0002] Activated carbon is a specially treated form of carbon. It is produced by heating organic materials such as wood in the absence of air, causing a reaction with gases and creating countless tiny pores on the surface of the activated carbon. Activated carbon is typically in powder or granular form. The carbon content of activated carbon increases with the activation temperature; the higher the activation temperature, the more completely the volatilized substances are released, resulting in greater adsorption activity. During the unloading process, operators typically continuously scoop out activated carbon and load it into containers. This method is labor-intensive, and the dust generated during manual scooping releases dust into the air, potentially harming human health.

[0003] A search revealed a utility model patent in China with patent publication number CN216072192U, which discloses an activated carbon unloading mechanism. The mechanism generally includes a storage tank with a conical cover fixedly connected to its bottom. A vertical pipe is fixedly connected to the bottom of the conical cover, and a discharge pipe is fixedly connected to the bottom of the vertical pipe. When unloading material stored in the storage tank, the operator first turns a valve. Under gravity, the material passes through the vertical pipe and the discharge pipe, finally exiting from the bottom of the discharge pipe. This device avoids the operator constantly emptying and filling the tank with activated carbon, greatly reducing workload and preventing dust from entering the air and harming human health. However, the above device still has certain shortcomings. For example, the activated carbon stored in the storage tank may clump due to its hygroscopic nature, high temperature, and high humidity. During unloading, the above device is not convenient for filtering and screening, thus failing to remove the clumped activated carbon. The unloaded activated carbon is of poor quality, affecting subsequent processing. Therefore, we propose an activated carbon unloading mechanism. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an activated carbon unloading mechanism to solve the problem mentioned in the background art. In the prior art, activated carbon stored in the storage tank may clump due to its hygroscopic properties, high temperature, and high humidity. The aforementioned devices are not convenient for filtering and screening during unloading, thus failing to remove the clumped activated carbon, resulting in poor-quality unloaded activated carbon that affects subsequent processing.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an activated carbon unloading mechanism, comprising:

[0008] The box contains a material bucket.

[0009] A storage tank, which is fixedly connected to the box body by two support blocks;

[0010] A discharge screening mechanism is installed on a storage tank. The mechanism includes a fixed pipe connected to the storage tank and equipped with an electronic valve. The fixed pipe extends into the tank body and is rotatably connected to a rotating pipe. A support frame is fixedly connected to the fixed pipe, and a motor is mounted on the support frame. The output end of the motor passes through the support frame and is fitted with a gear. A second gear is fixedly fitted on the rotating pipe, and the gears mesh. A screening box is fixedly connected to the support frame, and a filter screen is installed inside the screening box. A scraper is fixedly connected to the rotating pipe inside the screening box, and a baffle is rotatably connected to the screening box. A latch lock is installed between the baffle and the screening box for screening the discharged activated carbon.

[0011] Preferably, a second motor is installed on the storage tank, and the output end of the second motor passes through the storage tank and is fixedly connected to a rotating shaft, on which two stirring racks are fixedly connected.

[0012] Furthermore, a cover plate is rotatably connected to the storage tank, and a latch lock is provided between the cover plate and the storage tank.

[0013] Furthermore, a shielding door is rotatably connected to the box body, a latch lock is installed between the shielding door and the box body, an observation window is provided on the shielding door, and a controller is installed on the shielding door.

[0014] Furthermore, a connecting block is fixedly connected between the screening box and the housing, and a discharge hopper is fixedly connected to the screening box.

[0015] Based on the aforementioned scheme, a limit ring is fixedly connected inside the box.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides an activated carbon unloading mechanism, which has the following beneficial effects:

[0018] This activated carbon unloading mechanism uses an electronic valve to open and close the fixed pipe, facilitating control of the flow rate of the falling activated carbon. This allows the motor, gears, and rotating shaft to work together to rotate the scraper, which in turn moves the activated carbon across the filter screen. The filter screen then filters and screens the activated carbon, ensuring that qualified activated carbon flows into the material hopper for unloading. Larger pieces of activated carbon that have been screened remain on the filter screen, making it easier to open the latch and baffle to remove them. This improves the quality of the unloaded activated carbon and enhances its practicality. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a three-dimensional structural schematic diagram of a partial cross-section of the present invention;

[0021] Figure 3 This is a three-dimensional structural diagram of the screening box, baffle, etc. of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the meshing of gear one and gear two of this utility model.

[0023] In the diagram: 1. Box body; 2. Material bucket; 3. Storage bucket; 4. Fixed pipe; 5. Electronic valve; 6. Rotating pipe; 7. Support frame; 8. Motor 1; 9. Gear 1; 10. Gear 2; 11. Screening box; 12. Filter screen; 13. Scraper; 14. Baffle; 15. Hook and latch 1; 16. Motor 2; 17. Rotating shaft; 18. Mixing rack; 19. Cover plate; 20. Observation window; 21. Controller; 22. Connecting block; 23. Discharge hopper; 24. Limit ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example

[0026] Please see Figures 1-4 An activated carbon unloading mechanism, comprising:

[0027] Box 1, with material bucket 2 placed inside box 1;

[0028] Storage tank 3 is fixedly connected to the box body 1 by two support blocks;

[0029] The unloading and screening mechanism is installed on the storage tank 3. The mechanism includes a fixed pipe 4 connected to the storage tank 3, an electronic valve 5 mounted on the fixed pipe 4, and the fixed pipe 4 extends into the housing 1. A rotating pipe 6 is rotatably connected to the fixed pipe 4. A support frame 7 is fixedly connected to the fixed pipe 4, and a motor 8 is mounted on the support frame 7. The output end of the motor 8 passes through the support frame 7 and is fixedly fitted with a gear 9. A gear 10 is fixedly fitted on the rotating pipe 6. Gear 10 and gear 10... The two gears 10 mesh with each other, and a screening box 11 is fixedly connected to the support frame 7. A filter screen 12 is installed inside the screening box 11. The rotating tube 6 passes through the screening box 11 and is fixedly connected to a scraper 13. A baffle 14 is rotatably connected to the screening box 11. A latch lock 15 is installed between the baffle 14 and the screening box 11. The motor 8 is used to provide power, and the gears 9 and 10 are used for transmission. The scraper 13 is used to stir the activated carbon to avoid clogging, and the filter screen 12 is used to screen the discharged activated carbon.

[0030] A second motor 16 is installed on the storage tank 3. The output end of the second motor 16 passes through the storage tank 3 and is fixedly connected to a rotating shaft 17. Two stirring racks 18 are fixedly connected to the rotating shaft 17 to stir the activated carbon and prevent the activated carbon from accumulating and clogging.

[0031] A cover plate 19 is rotatably connected to the storage tank 3. A latch lock 2 is provided between the cover plate 19 and the storage tank 3 to facilitate opening the cover plate 19 and viewing the inside of the storage tank 3.

[0032] A shielding door is rotatably connected to the housing 1. A latch lock is installed between the shielding door and the housing 1. An observation window 20 is provided on the shielding door. The shielding door and the observation window 20 are used to shield dust. The observation window 20 is used to facilitate observation of the internal situation. A controller 21 is installed on the shielding door. The controller 21 is used to control the electronic valve 5, motor 1 8 and motor 2 16 to facilitate unloading.

[0033] A connecting block 22 is fixedly connected between the screening box 11 and the box body 1. A discharge hopper 23 is fixedly connected to the screening box 11. The connecting block 22 is used to reinforce the screening box 11, and the discharge hopper 23 is used to facilitate the centralized discharge of activated carbon.

[0034] A limit ring 24 is fixedly connected inside the housing 1 to facilitate placing the material bucket 2 in a designated position.

[0035] It should be further noted that the controller 21, motor 8, motor 16 and electronic valve 5 in this embodiment are conventional devices known to those skilled in the art and available on the market. Models can be selected or customized according to actual needs. In this patent, we only use them without improving their structure and function. Their setting method, installation method and electrical connection method can be debugged and operated by those skilled in the art according to the requirements of their instruction manual, and will not be described in detail here.

[0036] In summary, the working principle and process of this activated carbon unloading mechanism are as follows: First, the activated carbon unloading mechanism is placed at the desired location. Then, during use, the material bucket 2 is placed within the limiting ring 24. The controller 21 activates the electronic valve 5, motor 8, and motor 16. Then, the electronic valve 5 opens the fixed pipe 4, allowing the activated carbon to fall. Motor 8 drives gear 9, gear 10, rotating pipe 6, and scraper 13 to rotate. Motor 16 drives the rotating shaft 17 and stirring frame 18 to rotate, facilitating the stirring of the activated carbon and preventing it from accumulating, clogging, or adhering to the storage container. The activated carbon falls onto the inner wall of the barrel 3 and then falls onto the filter screen 12 through the fixed pipe 4 and the rotating pipe 6. The scraper 13 drives the activated carbon to rotate, so that the filter screen 12 filters and screens the activated carbon. The qualified activated carbon falls into the feed barrel 2. The staff can check whether the feed barrel 2 is full through the observation window 20, and then control the electronic valve 5 to open and close through the controller 21. The larger unqualified activated carbon will remain on the filter screen 12. When taking it out, the larger activated carbon can be taken out by opening the latch lock 15 and the baffle 14, which improves the quality of the unloaded activated carbon and improves its practicality.

[0037] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. An activated carbon unloading mechanism characterized by, include: Box (1), inside which a material bucket (2) is placed; Storage tank (3), which is fixedly connected to the box body (1) by two support blocks; The unloading and screening mechanism is installed on the storage tank (3). The unloading and screening mechanism includes a fixed pipe (4) connected to the storage tank (3). An electronic valve (5) is installed on the fixed pipe (4). The fixed pipe (4) penetrates into the box body (1). A rotating pipe (6) is rotatably connected to the fixed pipe (4). A support frame (7) is fixedly connected to the fixed pipe (4). A motor (8) is installed on the support frame (7). The output end of the motor (8) passes through the support frame (7). A gear 1 (9) is fixedly fitted on the rotating tube (6), and a gear 2 (10) is fixedly fitted on the rotating tube (6). The gear 1 (9) meshes with the gear 2 (10). A screening box (11) is fixedly connected to the support frame (7). A filter screen (12) is provided inside the screening box (11). The rotating tube (6) penetrates into the screening box (11) and is fixedly connected to a scraper (13). A baffle (14) is rotatably connected to the screening box (11). A latch lock 1 (15) is installed between the baffle (14) and the screening box (11).

2. The activated carbon unloading mechanism according to claim 1, characterized in that: The storage tank (3) is equipped with a second motor (16), the output end of which is inserted into the storage tank (3) and fixedly connected to a rotating shaft (17). Two stirring racks (18) are fixedly connected to the rotating shaft (17).

3. The activated carbon unloading mechanism according to claim 2, characterized in that: A cover plate (19) is rotatably connected to the storage tank (3), and a latch lock is provided between the cover plate (19) and the storage tank (3).

4. The activated carbon unloading mechanism according to claim 3, characterized in that: A shielding door is rotatably connected to the box (1), and a latch lock is installed between the shielding door and the box (1). An observation window (20) is provided on the shielding door, and a controller (21) is installed on the shielding door.

5. The activated carbon unloading mechanism according to claim 4, characterized in that: A connecting block (22) is fixedly connected between the screening box (11) and the box body (1), and a discharge hopper (23) is fixedly connected to the screening box (11).

6. The activated carbon unloading mechanism according to claim 5, characterized in that: A limiting ring (24) is fixedly connected inside the box (1).

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