Fly ash warehouse discharging device
Patent Information
- Application Number
- CN202522093858.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0003]由于粉煤灰的物理特性(细粉、易吸潮结块),传统仓库下料斗多为单一的倒圆锥形或者方锥形结构,下料口截面积自上而下急剧缩小,粉煤灰在下落过程中易因“架桥”(颗粒间相互挤压形成稳定拱状结构)、“挂壁”(受潮后粘附在斗壁)导致通道堵塞,且传统装置多依赖“重力自流下料”,无破碎、搅拌或扰动机构
[0012] The beneficial effects of this utility model are as follows: by setting up a hyperbolic transition hopper with a gradual flow channel, a stainless steel scraper, a crushing plate, and an inclined nozzle, the interior can be made to shrink to allow space for falling. At the same time, the stainless steel scraper can scrape off the fly ash on the inner wall of the hyperbolic transition hopper with a gradual flow channel, and the crushing plate can break up the clumps of fly ash, which can also achieve the effect of stirring.
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Figure CN224740437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fly ash feeding technology, specifically a fly ash warehouse feeding device. Background Technology
[0002] Fly ash is a fine particulate waste collected from the flue gas after the combustion of pulverized coal in thermal equipment such as coal-fired power plants, and it belongs to an important category of industrial solid waste. It is mostly gray or grayish-white powder, with fine particles and a light texture. Its main chemical components are silicon dioxide, aluminum oxide, iron oxide, and a small amount of calcium oxide, similar in composition to clay. In the past, fly ash often occupied land due to its stockpiling, and it was prone to dust generation in the wind and water seepage, posing a significant environmental problem for enterprises. However, with technological advancements, it has now become an important resource recycling material, widely used in concrete admixtures to improve the workability and strength of concrete. It can also be used in the production of wall materials, roadbed fillers, and soil conditioners, realizing the transformation of waste into treasure. It plays a vital role in reducing costs and resource consumption in the construction and infrastructure sectors.
[0003] Due to the physical characteristics of fly ash (fine powder, easily absorbs moisture and clumps), traditional warehouse hoppers are mostly single inverted conical or square pyramidal structures, with the cross-sectional area of the discharge opening decreasing sharply from top to bottom. During the descent, fly ash is prone to bridging (particles compressing each other to form a stable arched structure) and wall adhesion (adhering to the hopper wall after absorbing moisture), leading to channel blockage. Furthermore, traditional devices mostly rely on gravity-fed discharge, lacking crushing, mixing, or agitation mechanisms. Once "arching" occurs, manual clearing by tapping the hopper wall and inserting steel pipes is required, affecting efficiency. Utility Model Content
[0004] This utility model provides a fly ash warehouse unloading device that allows for space to fall within the non-extremely small internal area. At the same time, the stainless steel scraper can scrape off the fly ash on the inner wall of the hyperbolic transition hopper with a gradient flow channel, and the crushing plate can break up the clumps of fly ash, which can also achieve the effect of stirring.
[0005] To achieve the above objectives, a fly ash silo unloading device is provided, comprising a base, a fixed frame fixedly connected to the upper surface of the base, a gradient flow hyperbolic transition hopper fixedly connected to the upper side surface of the fixed frame, a feed pipe fixedly connected to the upper surface of the gradient flow hyperbolic transition hopper, the feed pipe communicating with the interior of the gradient flow hyperbolic transition hopper, a second motor fixedly connected to the upper surface of the gradient flow hyperbolic transition hopper at its center, the output end of the second motor passing through the upper surface of the gradient flow hyperbolic transition hopper and a connecting block fixedly connected to its lower end, stainless steel scrapers fixedly connected to both ends of the connecting block, a rotating shaft fixedly connected to the lower surface of the connecting block, and a crushing plate fixedly connected to the outer surface of the rotating shaft. The gradual flow to the hyperbolic transition hopper is designed to guide the uniform flow of fly ash and prevent excessive accumulation. The feed pipe is designed to facilitate the conveying of materials into the gradual flow channel hyperbolic transition hopper. The second motor is designed to drive the connecting block to rotate. The stainless steel scraper is designed to scrape materials off the hopper wall to prevent accumulation. The crushing plate is designed to break up large clumps of material.
[0006] According to the aforementioned fly ash silo feeding device, a fixed block is fixedly connected to the inner wall surface of the hyperbolic transition hopper with a gradient flow channel, above the stainless steel scraper. An annular pipe is fixedly connected to the other side surface of the fixed block. An inclined nozzle is fixedly connected to the lower surface of the annular pipe, and an air inlet pipe is fixedly connected to the upper surface of the annular pipe. An air compressor is fixedly connected to the upper surface of the hyperbolic transition hopper with a gradient flow channel, directly above the air inlet pipe. The air compressor is fixedly connected to the air inlet pipe. The fixed block is used to facilitate the fixing of the annular pipe; the annular pipe is used to facilitate the uniform distribution of gas; the inclined nozzle is used to facilitate the dispersion of fly ash by the ejected gas; and the air compressor is used to facilitate the compression of air to provide power.
[0007] According to the aforementioned fly ash silo feeding device, a flexible connecting pipe is fixedly connected to the lower end of the hyperbolic transition hopper with a gradual flow channel, and a sleeve is fixedly connected to the lower end of the flexible connecting pipe. The flexible connecting pipe is used to facilitate vibration buffering and maintain stable medium conveying.
[0008] According to the aforementioned fly ash silo unloading device, a support platform is fixedly connected to the upper surface of the base and to the right of the sleeve, and a first motor is fixedly connected to the upper surface of the support platform. The first motor is provided to facilitate the rotation of the auger.
[0009] According to the aforementioned fly ash silo unloading device, an auger is fixedly connected to the output end of the first motor, and the auger is located inside the sleeve. The auger is installed to facilitate the conveying of materials.
[0010] According to the fly ash warehouse feeding device, the left end of the sleeve is fixedly connected to a discharge port, and the discharge port is connected to the inside of the sleeve.
[0011] According to the fly ash warehouse unloading device, a support column is fixedly connected to the bottom surface of the sleeve, and the lower end of the support column is fixedly connected to the upper surface of the base.
[0012] The beneficial effects of this utility model are as follows: by setting up a hyperbolic transition hopper with a gradual flow channel, a stainless steel scraper, a crushing plate, and an inclined nozzle, the interior can be made to shrink to allow space for falling. At the same time, the stainless steel scraper can scrape off the fly ash on the inner wall of the hyperbolic transition hopper with a gradual flow channel, and the crushing plate can break up the clumps of fly ash, which can also achieve the effect of stirring.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is an external structural diagram of a fly ash warehouse unloading device according to the present invention; Figure 2 This is a structural diagram of the auger of a fly ash warehouse unloading device according to the present invention; Figure 3 This is a diagram showing the internal structure of the hyperbolic transition hopper of a fly ash warehouse feeding device according to this utility model. Figure 4 This is a schematic diagram of the stainless steel scraper structure of a fly ash warehouse unloading device according to this utility model.
[0015] Legend: 1. Base; 2. Fixing frame; 3. Support column; 4. Gradient flow channel hyperbolic transition hopper; 5. First motor; 6. Support platform; 7. Flexible connecting pipe; 8. Sleeve; 9. Discharge port; 10. Feed pipe; 11. Second motor; 12. Air compressor; 13. Annular pipe; 14. Stainless steel scraper; 15. Fixing block; 16. Connecting block; 17. Inclined nozzle; 18. Crushing plate; 19. Rotating shaft; 20. Screwdriver. Detailed Implementation
[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0017] Reference Figures 1 to 4 This utility model discloses a fly ash warehouse feeding device, which includes a base 1. A fixing frame 2 is fixedly connected to the upper surface of the base 1. A gradient flow channel hyperbolic transition hopper 4 is fixedly connected to the upper side surface of the fixing frame 2. A feed pipe 10 is fixedly connected to the upper surface of the gradient flow channel hyperbolic transition hopper 4, and the feed pipe 10 communicates with the interior of the gradient flow channel hyperbolic transition hopper 4. A second motor 11 is fixedly connected to the upper surface of the gradient flow channel hyperbolic transition hopper 4 at its center position. The output end of the second motor 11 passes through the gradient flow channel hyperbolic transition hopper 4. A connecting block 16 is fixedly connected to the upper surface and lower end of the bucket 4. Stainless steel scrapers 14 are fixedly connected to both ends of the connecting block 16. A rotating shaft 19 is fixedly connected to the lower surface of the connecting block 16. A crushing plate 18 is fixedly connected to the outer surface of the rotating shaft 19. The internal buffer structure of the bucket 4 with the gradient flow channel hyperbolic transition can avoid excessive contraction and the formation of fly ash agglomerates. The crushing plate 18 can break large fly ash agglomerates into smaller pieces during rotation, so that they fall better. It also has a stirring function to prevent fly ash from arching in the bucket.
[0018] A fixed block 15 is fixedly connected to the inner wall surface of the hyperbolic transition hopper 4 with a gradient flow channel and above the stainless steel scraper 14. An annular pipe 13 is fixedly connected to the other side surface of the fixed block 15. An inclined nozzle 17 is fixedly connected to the lower surface of the annular pipe 13, and an air inlet pipe is fixedly connected to the upper surface of the annular pipe 13. An air compressor 12 is fixedly connected to the upper surface of the hyperbolic transition hopper 4 and directly above the air inlet pipe. The air compressor 12 compresses the gas and delivers it through the air inlet pipe to the annular pipe 13, where it is then ejected through the inclined nozzle 17. The compressed air can disperse the fly ash inside the hopper, preventing clumping.
[0019] A flexible connecting pipe 7 is fixedly connected to the lower end of the hyperbolic transition bucket 4 of the gradient flow channel. A sleeve 8 is fixedly connected to the lower end of the flexible connecting pipe 7. A support platform 6 is fixedly connected to the upper surface of the base 1 and to the right of the sleeve 8. A first motor 5 is fixedly connected to the upper surface of the support platform 6. An auger 20 is fixedly connected to the output end of the first motor 5. The auger 20 is inside the sleeve 8.
[0020] The left end of the sleeve 8 is fixedly connected to the discharge port 9, which is connected to the inside of the sleeve 8. The bottom surface of the sleeve 8 is fixedly connected to the support column 3, and the lower end of the support column 3 is fixedly connected to the upper surface of the base 1. The lower end of the discharge port 9 can be connected to other equipment to process fly ash or directly recycle it.
[0021] Working principle: During use, fly ash enters the hyperbolic transition hopper 4 through the feed pipe 10. Then, the switch of the second motor 11 is turned on, and the second motor 11 drives the stainless steel scraper 14 and the rotating shaft 19 to rotate the crushing plate 18. At the same time, air is delivered by the air compressor 12 to the inclined nozzle 17 and sprayed out. The impact of the gas prevents the fly ash from clumping. Then, the fly ash enters the sleeve 8 through the flexible connecting pipe 7. At the same time, the first motor 5 works to drive the auger 20 in the sleeve 8 to rotate. During the rotation, it can also prevent the fly ash from clumping and push the fly ash to the discharge port 9. The lower end of the discharge port 9 can be connected to other equipment for further processing or recycling of the fly ash.
[0022] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A fly ash warehouse unloading device, characterized in that, The device includes a base (1), a fixed frame (2) is fixedly connected to the upper surface of the base (1), a gradient flow hyperbola transition bucket (4) is fixedly connected to the upper side surface of the fixed frame (2), a feed pipe (10) is fixedly connected to the upper surface of the gradient flow hyperbola transition bucket (4), the feed pipe (10) is connected to the interior of the gradient flow hyperbola transition bucket (4), a second motor (11) is fixedly connected to the upper surface of the gradient flow hyperbola transition bucket (4) and at the center position, the output end of the second motor (11) passes through the upper surface of the gradient flow hyperbola transition bucket (4) and a connecting block (16) is fixedly connected to the lower end, stainless steel scrapers (14) are fixedly connected to both ends of the connecting block (16), a rotating shaft (19) is fixedly connected to the lower surface of the connecting block (16), and a crushing plate (18) is fixedly connected to the outer surface of the rotating shaft (19).
2. The fly ash warehouse unloading device according to claim 1, characterized in that, A fixed block (15) is fixedly connected to the inner wall surface of the hyperbolic transition bucket (4) above the stainless steel scraper (14). An annular tube (13) is fixedly connected to the other side surface of the fixed block (15). An inclined nozzle (17) is fixedly connected to the lower surface of the annular tube (13). An air inlet pipe is fixedly connected to the upper surface of the annular tube (13). An air compressor (12) is fixedly connected to the upper surface of the hyperbolic transition bucket (4) directly above the air inlet pipe. The air compressor (12) is fixedly connected to the air inlet pipe.
3. The fly ash warehouse unloading device according to claim 2, characterized in that, The lower end of the hyperbolic transition bucket (4) of the gradient flow channel is fixedly connected to a flexible connecting pipe (7), and the lower end of the flexible connecting pipe (7) is fixedly connected to a sleeve (8).
4. The fly ash warehouse unloading device according to claim 1, characterized in that, A support platform (6) is fixedly connected to the upper surface of the base (1) and to the right of the sleeve (8), and a first motor (5) is fixedly connected to the upper surface of the support platform (6).
5. A fly ash warehouse unloading device according to claim 4, characterized in that, The output end of the first motor (5) is fixedly connected to an auger (20), which is inside the sleeve (8).
6. The fly ash warehouse unloading device according to claim 3, characterized in that, The left end of the sleeve (8) is fixedly connected to the discharge port (9), and the discharge port (9) is connected to the inside of the sleeve (8).
7. The fly ash warehouse unloading device according to claim 3, characterized in that, The bottom surface of the sleeve (8) is fixedly connected to a support column (3), and the lower end of the support column (3) is fixedly connected to the upper surface of the base (1).