Intelligent deviation rectifying device of steel-cored aluminum stranded wire aluminum layer processing robot

Abstract

The utility model relates to steel core aluminium stranded conductor technical field especially as a kind of intelligent deviation rectifying device of steel core aluminium stranded conductor aluminium layer processing robot, including mount pad, the top of mount pad is provided with deviation rectifying mechanism, the outer wall of mount pad is equipped with controller, the outer wall of mount pad and at the position close to controller position is equipped with binding post, the deviation rectifying mechanism includes the conveying box fixedly connected in the outer wall of mount pad, the front and back of inside center place of conveying box are all rotatably connected with conveying roller, the outer wall of conveying roller and in conveying box are fixedly connected with servo motor, the outer wall of conveying roller is movably connected with deviation rectifying ring, by design a kind of intelligent deviation rectifying device of steel core aluminium stranded conductor aluminium layer processing robot, deviation rectifying mechanism in the device is used to correct aluminium layer deviation, solve the problem that the position of the aluminium layer material belt that the existing processing robot needs worker to constantly correct when running, it is more inconvenient to operate.

Description

Technical Field

[0001] This utility model relates to the field of steel-cored aluminum stranded wire technology, specifically to an intelligent correction device for a robot processing aluminum layers of steel-cored aluminum stranded wire. Background Technology

[0002] Processing robots are equipment used for processing the aluminum layer of steel-cored aluminum stranded wire. However, existing processing robots still have shortcomings. Specifically, when operating existing processing robots, workers need to constantly correct the position of the incoming aluminum layer strip, which is inconvenient.

[0003] Therefore, an intelligent correction device for a steel-cored aluminum stranded wire aluminum layer processing robot is needed to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent correction device for a robot processing aluminum layers of steel-cored aluminum stranded wire, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An intelligent correction device for a steel-cored aluminum stranded wire aluminum layer processing robot includes a mounting base, a correction mechanism is provided on the top of the mounting base, a controller is installed on the outer wall of the mounting base, and a terminal block is installed on the outer wall of the mounting base near the controller. The correction mechanism includes a conveyor box fixedly connected to the outer wall of the mounting base. Conveyor rollers are rotatably connected to the front and back sides of the center of the conveyor box. A servo motor is fixedly connected to the outer wall of the conveyor rollers inside the conveyor box. A correction ring is movably connected to the outer wall of the conveyor rollers. Adjusting rods are fixedly connected to the outer wall of the correction rings above, below, on the front, and on the back of the conveyor rollers. An electric push rod is fixedly connected to the outer wall of the adjusting rods at the end furthest from the correction ring. A bidirectional screw is rotatably connected to the inside of the conveyor box above the conveyor rollers. A sliding nut is threaded onto the outer wall of the bidirectional screw. A detection frame is fixedly connected to the bottom of the sliding nut. Laser sensors are fixedly connected to the inside of the detection frame on both the front and back sides of the conveyor rollers. A displacement sensor is installed inside the detection frame. An adjusting motor is fixedly connected to the outer wall of the bidirectional screw.

[0006] As a preferred embodiment of this utility model, the mounting base is made of aluminum alloy, and the controller is connected to the terminal block by electrical connection.

[0007] As a preferred embodiment of this utility model, the conveyor box, the correction ring, and the adjusting rod are all made of ABS plastic. The correction ring has a conical structure design, and the servo motor, the electric push rod, and the adjusting motor are all fixedly connected to the conveyor box.

[0008] As a preferred embodiment of this utility model, the correction ring, servo motor, and laser sensor are each provided in eight sets, the detection frame has a C-shaped structure design, and the connection between the adjusting rod, the detection frame, and the conveying box is a sliding connection.

[0009] As a preferred embodiment of this utility model, the conveying roller, the sliding nut, and the detection frame are all provided in four sets, and the bidirectional screw is made by splicing two screws with opposite thread directions.

[0010] As a preferred embodiment of this utility model, the adjusting rod is provided in multiple sets, and the servo motor, electric push rod, laser sensor, adjusting motor, and displacement sensor are all electrically connected to the controller.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model designs an intelligent correction device for a steel-cored aluminum stranded wire aluminum layer processing robot. The correction mechanism within this device corrects aluminum layer misalignment. The mounting base is fixed at the robot's feed inlet. The aluminum layer strip is inserted into the conveyor box. The controller starts the servo motor, which drives the conveyor roller to rotate. The rotating conveyor roller pushes the aluminum layer strip into the processing robot. When the aluminum layer strip deviates, the laser emitted by the laser sensor in the deviated direction undergoes specular reflection on the aluminum layer strip. The laser sensor receives the reflected laser and sends a signal to the controller. The controller then activates the electric push rod, which, through an adjusting rod, pushes the correction ring inward. The inward-moving correction ring pushes the deviated aluminum layer strip back to the center position of the conveyor roller. This solves the problem of existing processing robots requiring workers to constantly correct the position of the incoming aluminum layer strip, making operation inconvenient. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a side sectional view of the present invention.

[0013] In the diagram: 1. Mounting base; 2. Correction mechanism; 3. Controller; 4. Terminal block; 201. Conveyor box; 202. Conveyor roller; 203. Servo motor; 204. Correction ring; 205. Adjusting rod; 206. Electric push rod; 27. Bidirectional screw; 208. Sliding nut; 209. Detection frame; 210. Laser sensor; 211. Displacement sensor; 212. Adjusting motor. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0015] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0016] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0018] For examples, please refer to Figure 1-3 This utility model provides a technical solution: An intelligent correction device for a steel-cored aluminum stranded wire aluminum layer processing robot includes a mounting base 1, a correction mechanism 2 is provided on the top of the mounting base 1, a controller 3 is installed on the outer wall of the mounting base 1, and a terminal block 4 is installed on the outer wall of the mounting base 1 near the controller 3. The mounting base 1 is made of aluminum alloy, and the controller 3 is connected to the terminal block 4 by electrical connection. In this embodiment, reference Figure 2 and Figure 3The correction mechanism 2 includes a conveyor box 201 fixedly connected to the outer wall of the mounting base 1. Conveyor rollers 202 are rotatably connected to the front and back sides of the center of the conveyor box 201. A servo motor 203 is fixedly connected to the outer wall of the conveyor rollers 202 and inside the conveyor box 201. A correction ring 204 is movably connected to the outer wall of the conveyor rollers 202. Adjusting rods 205 are fixedly connected to the outer wall of the correction ring 204 above, below, on the front, and on the back of the conveyor rollers 202. An adjusting rod 205 is fixedly connected to the outer wall of the adjusting rod 205 at the end furthest from the correction ring 204. An electric push rod 206 is fixedly connected. A bidirectional screw 207 is rotatably connected inside the conveyor box 201 and above the conveyor roller 202. A sliding nut 208 is threadedly connected to the outer wall of the bidirectional screw 207. A detection frame 209 is fixedly connected to the bottom of the sliding nut 208. A laser sensor 210 is fixedly connected inside the detection frame 209 and on both the front and back of the conveyor roller 202. A displacement sensor 211 is installed inside the detection frame 209. An adjusting motor 212 is fixedly connected to the outer wall of the bidirectional screw 207. The conveyor box 201, the correction ring 204, and the adjusting rod 205 are all made of ABS plastic. The correction ring 204 has a conical structure design. The servo motor 203, the electric push rod 206, and the adjusting motor 212 are all fixedly connected to the conveyor box 201. The correction ring 204, the servo motor 203, and the laser sensor 210 are all provided with eight sets. The detection frame 209 has a C-shaped structure design. The adjusting rod 205 and the detection frame 209 are all slidably connected to the conveyor box 201. The conveyor roller 202, the sliding nut 208, and the detection frame 209 are all provided with four sets. The bidirectional screw 207 is made of two screws with opposite thread directions spliced ​​together. The adjusting rod 205 is provided with multiple sets. The servo motor 203, the electric push rod 206, the laser sensor 210, the adjusting motor 212, and the displacement sensor 211 are all electrically connected to the controller 3. The controller 3 starts the servo motor 203, which drives the conveyor roller 202 to rotate. The rotating conveyor roller 202 pushes the aluminum strip and pushes it into the processing robot. The controller 3 starts the laser sensor 210. The laser emitted by the laser sensor 210 is diffusely reflected on the inner wall of the conveyor box 201. The laser sensor 210 cannot receive the reflected laser. When the aluminum strip deviates, the laser emitted by the laser sensor 210 located in the direction of the deviation will be specularly reflected on the aluminum strip. The laser sensor 210 can receive the reflected laser. The laser sensor 210 inputs a signal to the controller 3. The controller 3 starts the electric push rod 206. The electric push rod 206 pushes the correction ring 204 inward through the adjusting rod 205. The inwardly moving correction ring 204 pushes the deviated aluminum strip back to the center position of the conveyor roller 202.

[0019] The working process of this utility model is as follows: When using the intelligent correction device for the steel-cored aluminum stranded wire aluminum layer processing robot designed in this scheme, the mounting base 1 is fixed at the robot's feed inlet position. The controller 3 starts the adjusting motor 212, which drives the bidirectional screw 207 to rotate. The rotating bidirectional screw 207 drives the sliding nut 208 and the detection frame 209 to move towards the center. The displacement sensor 211 measures the displacement distance of the detection frame 209. The controller 3 calculates the distance between the two sets of detection frames 209 based on the detection data from the displacement sensor 211. When the distance between the two sets of detection frames 209 matches the width of the aluminum layer strip, the controller 3 turns off the adjusting motor 212, and the detection frame 209 stops moving. The aluminum layer strip is then inserted into the conveyor box 201. The controller 3 starts the servo motor 203, and the servo motor 204... 03 will drive the conveyor roller 202 to rotate. The rotating conveyor roller 202 will push the aluminum strip to move and push the aluminum strip into the processing robot. The controller 3 will activate the laser sensor 210. The laser emitted by the laser sensor 210 will be diffusely reflected on the inner wall of the conveyor box 201. The laser sensor 210 will not receive the reflected laser. When the aluminum strip is deviated, the laser emitted by the laser sensor 210 located in the direction of the aluminum strip deviation will be specularly reflected on the aluminum strip. The laser sensor 210 can receive the reflected laser. The laser sensor 210 inputs a signal to the controller 3. The controller 3 will activate the electric push rod 206. The electric push rod 206 will push the correction ring 204 inward through the adjusting rod 205. The inwardly moving correction ring 204 will push the deviated aluminum strip back to the center position of the conveyor roller 202.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent deviation rectifying device of a steel-cored aluminum stranded wire aluminum layer processing robot, comprising a mounting seat (1), characterized in that: The top of the mounting base (1) is provided with a correction mechanism (2), the outer wall of the mounting base (1) is provided with a controller (3), and the outer wall of the mounting base (1) is provided with a terminal block (4) near the controller (3). The correction mechanism (2) includes a conveyor box (201) fixedly connected to the outer wall of the mounting base (1). Conveyor rollers (202) are rotatably connected to the front and back of the center of the conveyor box (201). A servo motor (203) is fixedly connected to the outer wall of the conveyor rollers (202) and inside the conveyor box (201). A correction ring (204) is movably connected to the outer wall of the conveyor rollers (202). An adjusting rod (205) is fixedly connected to the outer wall of the correction ring (204) above, below, on the front and back of the conveyor rollers (202). An adjusting rod (205) is fixedly connected to the outer wall of the adjusting rod (205) at the end away from the correction ring (204). An electric push rod (206) is fixedly connected. A bidirectional screw (207) is rotatably connected inside the conveyor box (201) and above the conveyor roller (202). A sliding nut (208) is threaded onto the outer wall of the bidirectional screw (207). A detection frame (209) is fixedly connected to the bottom of the sliding nut (208). A laser sensor (210) is fixedly connected inside the detection frame (209) and on both the front and back sides of the conveyor roller (202). A displacement sensor (211) is installed inside the detection frame (209). An adjusting motor (212) is fixedly connected to the outer wall of the bidirectional screw (207).

2. The intelligent deviation correction device for a steel-cored aluminum stranded wire aluminum layer processing robot according to claim 1, characterized in that: The mounting base (1) is made of aluminum alloy, and the controller (3) is electrically connected to the terminal block (4). 3.The intelligent deviation rectifying device of a steel-cored aluminum stranded wire aluminum layer processing robot according to claim 1, characterized in that: The conveying box (201), the correction ring (204), and the adjusting rod (205) are all made of ABS plastic. The correction ring (204) has a conical structure design. The servo motor (203), the electric push rod (206), and the adjusting motor (212) are all fixedly connected to the conveying box (201).

4. The intelligent deviation correction device for a steel-cored aluminum stranded wire aluminum layer processing robot according to claim 1, characterized in that: The correction ring (204), servo motor (203), and laser sensor (210) are each provided in eight sets. The detection frame (209) has a C-shaped structure design. The connection between the adjustment rod (205), the detection frame (209), and the conveying box (201) is a sliding connection.

5. The intelligent deviation rectifying device of the steel-cored aluminum stranded wire aluminum layer processing robot according to claim 1, characterized in that: The conveying roller (202), sliding nut (208) and detection frame (209) are each provided in four sets, and the bidirectional screw (207) is made by splicing two screws with opposite thread directions.

6. The intelligent deviation correction device for a steel-cored aluminum stranded wire aluminum layer processing robot according to claim 1, characterized in that: The adjustment rod (205) is provided in multiple sets, and the servo motor (203), electric push rod (206), laser sensor (210), adjustment motor (212) and displacement sensor (211) are all electrically connected to the controller (3).

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