Wire bundling device

Abstract

The utility model discloses a kind of electric wire collection devices, belong to electric wire winding technical field, including, base, rotationally connected with winding mechanism on base, and winding mechanism one side base is provided with traction mechanism, electric wire is wound on winding mechanism after traction mechanism, traction mechanism has: set on the reciprocating movement component of base, traction head is movably installed on reciprocating movement component, by reciprocating movement component can drive traction head to move horizontally in front side of winding mechanism, to move electric wire using traction head, so that electric wire is evenly wound on the surface of winding mechanism, reduce the workload of manually controlled traction head horizontal movement, simultaneously can avoid electric wire scattered on winding mechanism.

Description

Technical Field

[0001] This utility model relates to a wire winding device, belonging to the field of wire winding technology. Background Technology

[0002] In municipal pipeline projects, sometimes faults such as damaged or broken wires are encountered. In such cases, it is necessary to replace the old wires with new ones. Since the wires are usually quite long, they need to be coiled up to save temporary space. This requires the use of wire coiling devices.

[0003] For example, utility model patent CN220766096U discloses a wire winding device for municipal engineering, including a base. Connecting columns are fixedly connected to the left and right sides of the rear end of the base. A winding shaft is rotatably installed between the two sets of connecting columns. A motor is installed at the left end of the winding shaft on the left side. The motor is fixedly connected to the winding shaft. A fixing block is fixedly connected to the side of the two sets of connecting columns that are close to each other. A clamping device for clamping the wire is provided on the fixing block. A sliding rod is fixedly connected to the front end of the base. A clamping block is slidably connected to the sliding rod. This utility model, by setting a clamping component, allows the clamping rod to clamp the wound wire while the winding shaft is winding it. Furthermore, the first spring can extend and retract to allow the first slider to slide in the first groove, thereby adjusting the position of the clamping rod according to the diameter of the wound wire.

[0004] However, the above solution has the following shortcomings in practical use: 1. The cleaning pad is made of sponge. Sponges have a strong ability to absorb dust and debris, but when cleaning the surface of electrical wires, the sponge itself is easily contaminated. Since the stains on the surface of electrical wires in municipal engineering projects may be quite complex, including oil stains, dirt, etc., sponge material may not be able to clean them thoroughly, and the cleaning pad is also quite troublesome to clean and maintain after cleaning.

[0005] Second, the traction device in the above-mentioned device cannot automatically adjust its horizontal position, that is, it cannot actively perform horizontal reciprocating movement. The traction device needs to be manually controlled during the movement process, which increases the amount of manual labor. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a wire winding device that achieves deep cleaning of dirt on the surface of the wire, avoiding residual oil stains and dirt, etc. At the same time, the traction device is controlled by a drive structure, eliminating the need for manual control of its horizontal movement.

[0007] The technical solution adopted by this utility model to solve its technical problem is: A wire winding device includes a base, a winding mechanism rotatably connected to the base, and a traction mechanism on one side of the base of the winding mechanism. A wire is wound around the winding mechanism after passing through the traction mechanism. The traction mechanism has: a reciprocating moving assembly disposed on the base, a traction head movably mounted on the reciprocating moving assembly, a wire passing through the traction head, and a wiping assembly for wiping the surface of the wire detachably fixedly installed inside the traction head; and a spraying mechanism disposed on the side wall of the traction head away from the winding mechanism, located outside the wire, and used to spray a cleaning agent onto the surface of the wire.

[0008] In this solution, the reciprocating moving component can drive the traction head to move horizontally in front of the winding mechanism, thereby using the traction head to drive the wire to move, so that the wire is evenly wound on the surface of the winding mechanism, reducing the amount of manual control of the horizontal movement of the traction head, and at the same time preventing the wire from being scattered on the winding mechanism.

[0009] In addition, the spraying mechanism in this device can transport the cleaning agent in the water tank to two extension plates through the connecting pipe, and then spray it onto the surface of the wire through multiple nozzles on the inner arc surface of the extension plates to remove the oil and dirt remaining on the surface of the wire. Then, the oil, dirt and impurities are wiped away with a wiping cloth to ensure the cleanliness of the surface of the wire after it is rolled up.

[0010] Preferably, the reciprocating motion assembly includes: two fixed seats symmetrically fixed to the base, a guide rod fixedly installed between the two fixed seats, and a drive screw arranged parallel to one side of the guide rod. The two ends of the drive screw are rotatably connected to the two fixed seats on both sides. A first motor is fixedly connected to one fixed seat, and its output end is fixedly connected to one end of the drive screw. The drive screw is threaded with a traction head that slides with the guide rod.

[0011] In this scheme, the rotation of the output end of the first motor can drive the drive screw to rotate between the two fixed seats. At the same time, the rotation of the drive screw can drive the traction head to move between the two fixed seats. The forward and reverse rotation of the output end of the first motor can control the reciprocating horizontal movement of the traction head, thereby using the traction head to guide the wire, so that the wire is stably and evenly wound on the surface of the winding mechanism.

[0012] It should be explained that the traction head is slidably connected to the guide rod, which ensures the stability of the traction head during horizontal movement.

[0013] Preferably, the traction head includes: a lower support seat threadedly connected to the drive screw and slidingly engaged with the guide rod; an upper support seat is arranged parallel above the lower support seat; wherein, a first connecting seat is fixedly installed on each of the two side walls of the lower support seat, and a second connecting seat is fixedly connected to each of the two side walls of the upper support seat; an electric push rod is fixedly installed on each of the first connecting seats, and the output end of the electric push rod is fixedly connected to the second connecting seat.

[0014] In this scheme, the traction head includes an upper support seat and a lower support seat. The lower support seat is threadedly connected to a drive screw and slides with a guide rod. The upper support seat is placed above the lower support seat. The extension and retraction of the output end of the electric push rod can control the second connecting seat to move closer to or further away from the first connecting seat, thereby controlling the longitudinal lifting and lowering of the upper support seat.

[0015] Understandably, when the upper support seat moves down and is placed on the lower support seat, the wiping component wraps around the outside of the wire and can wipe away impurities, oil, and dirt from the surface of the wire. When the upper support seat moves up away from the lower support seat, the first arc plate and the second arc plate can be disassembled (replaced) manually.

[0016] Preferably, the wiping assembly includes: a first arc-shaped groove is formed on the top wall of the lower support, and a first arc-shaped plate is placed in the first arc-shaped groove; a second arc-shaped groove is formed on the bottom wall of the upper support, and a second arc-shaped plate is placed in the second arc-shaped groove; through holes are formed at both ends of the first arc-shaped plate and the second arc-shaped plate; threaded holes are formed on the top wall of the lower support on both sides of the first arc-shaped groove and on the bottom wall of the upper support on both sides of the second arc-shaped groove, corresponding to the through holes; a locking bolt passes through the through hole; the threaded end of the locking bolt is threaded into the threaded hole; and wiping cloth is adhered to the inner arc surface of the first arc-shaped plate and the second arc-shaped plate.

[0017] In this design, a first arc-shaped groove and a second arc-shaped groove are symmetrically provided on the top wall of the lower support and the bottom wall of the upper support. A first arc-shaped plate and a second arc-shaped plate are respectively provided in the first arc-shaped groove and the second arc-shaped groove. Wiping cloths are distributed on the inner arc surfaces of the first arc-shaped plates and the second arc-shaped plates. The wiping cloths can be used to wipe away impurities, oil stains and dirt remaining on the surface of the wires. At the same time, the two ends of the first arc-shaped plate are placed on the top walls of the lower support on both sides of the first arc-shaped groove (the two ends of the second arc-shaped plate are placed on the bottom walls of the upper support on both sides of the second arc-shaped groove). The through holes and corresponding threaded holes on the first arc-shaped plates and the second arc-shaped plates are aligned. The threaded end of the locking bolt can be inserted from the through hole by hand, and then the threaded end is threaded into the threaded hole to complete the installation and fixation of the first arc-shaped plate and the second arc-shaped plate.

[0018] It should be noted that the first arc-shaped plate is installed on the top wall of the lower support, and the second arc-shaped plate is installed on the bottom wall of the upper support.

[0019] Preferably, the spraying mechanism includes: an extension plate installed on the side wall of the upper support and the lower support away from the winding mechanism; the extension plate is arc-shaped and the two extension plates are symmetrically arranged; each extension plate has a water storage cavity; a water storage tank is fixedly connected to the top wall of the upper support; both water storage cavities are connected to the water storage tank through a connecting pipe; and a pump body is installed on each connecting pipe; a spray nozzle is fixedly connected to the inner arc surface of the extension plate; and the spray nozzle is connected to the water storage cavity.

[0020] In this design, a water tank filled with detergent is installed on the top wall of the upper support. Extension plates are installed on the side walls of the upper and lower supports away from the winding mechanism. When the upper and lower supports are in contact, the two extension plates form a cylindrical structure located outside the wire. When the pump on the connecting pipe is turned on, the detergent in the water tank can be transported through the connecting pipe to the water storage chambers opened in the two extension plates, and then sprayed out through the nozzle. The detergent is evenly sprayed onto the surface of the wire, which can dissolve dirt and oil stains, making it convenient for the subsequent wiping cloth to clean the attached substances.

[0021] Preferably, multiple nozzles are provided and are distributed at equal angles on the inner arc surface of the extension plate.

[0022] In this solution, setting up multiple nozzles ensures that the cleaning agent is evenly sprayed onto all parts of the wire surface, avoiding the residue of impurities such as oil (dirt) that could affect the service life of the wire.

[0023] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. The reciprocating moving component can drive the traction head to move horizontally in front of the winding mechanism, thereby using the traction head to drive the wire to move, so that the wire is evenly wound on the surface of the winding mechanism, reducing the amount of manual control of the horizontal movement of the traction head, and at the same time preventing the wire from being scattered on the winding mechanism.

[0024] 2. In this device, the cleaning agent in the water tank can be transported to two extension plates through the connecting pipe via the spraying mechanism. Then, it is sprayed onto the surface of the wire through multiple nozzles on the inner arc surface of the extension plates to remove residual oil and dirt from the surface of the wire. Afterward, the oil, dirt, and impurities are wiped away with a wiping cloth to ensure that the surface of the wire is clean after it is wound up. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0026] Figure 1 This is a top view of the present invention; Figure 2 This is a front sectional view of the traction mechanism in this utility model; Figure 3 This is a side view of the traction mechanism in this utility model; Figure 4 This is a cross-sectional view of the extension plate in this utility model; In the picture: 1. Base; 11. Winding mechanism; 2. Traction mechanism; 21. Reciprocating motion assembly; 211. Fixed seat; 212. Guide rod; 213. Drive screw; 214. First motor; 22. Traction head; 221. Lower support seat; 222. Upper support seat; 223. First connecting seat; 224. Second connecting seat; 225. Electric push rod; 23. Wiping assembly; 231. First arc groove; 232. First arc plate; 233. Second arc groove; 234. Second arc plate; 235. Through hole; 236. Threaded hole; 237. Locking bolt; 239. Wiping cloth; 3. Spraying mechanism; 31. Extension plate; 32. Water storage chamber; 33. Water storage tank; 34. Connecting pipe; 341. Pump body; 35. Spray nozzle. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-4 This utility model provides a technical solution: A wire winding device includes a base 1, a winding mechanism 11 rotatably connected to the base 1, and a traction mechanism 2 provided on one side of the base 1 of the winding mechanism 11. The wire is wound around the winding mechanism 11 after passing through the traction mechanism 2. The traction mechanism 2 has: a reciprocating moving component 21 provided on the base 1, a traction head 22 movably mounted on the reciprocating moving component 21, a wire passing through the traction head 22, and a wiping component 23 for wiping the surface of the wire detachably fixedly installed in the traction head 22; and a spraying mechanism 3 provided on the side wall of the traction head 22 away from the winding mechanism 11, and the spraying mechanism 3 is located outside the wire and is used to spray a cleaning agent onto the surface of the wire.

[0029] Specifically, the winding mechanism 11 in this device has two rotating seats that are symmetrically fixed to the base 1. A rotating shaft is rotatably connected between the two rotating seats. A second motor is fixed to the side wall of one rotating seat. The output end of the second motor is fixed to one end of the rotating shaft. Rotation of the output end of the second motor can drive the rotating shaft to rotate. At the same time, a winding roller is fixedly installed on the outside of the rotating shaft. Limiting rings are provided on the outer walls of both ends of the winding roller. The limiting rings can prevent the wire from being wound to the outside of the winding roller. The winding roller rotates with the rotating shaft, and the wire can be wound and wrapped to the outside of the winding roller.

[0030] Furthermore, the reciprocating motion assembly 21 includes: two fixed seats 211 symmetrically fixed to the base 1, a guide rod 212 fixedly installed between the two fixed seats 211, and a drive screw 213 parallel to one side of the guide rod 212. The two ends of the drive screw 213 are rotatably connected to the two fixed seats 211. A first motor 214 is fixedly connected to one fixed seat 211, and its output end is fixedly connected to one end of the drive screw 213. A traction head 22 that slides with the guide rod 212 is threadedly connected to the drive screw 213.

[0031] Specifically, inductive sensors are installed on both side walls of the lower support 221, and receivers are installed on both fixed seats 211. Both sensors and receivers are electrically connected to an external PLC controller. When the lower support 221 moves to one end of the drive screw 213 and abuts against one of the fixed seats 211, the receiver receives an electrical signal emitted by the sensor. At this time, the receiver sends an electrical signal to the PLC controller. The PLC controller then sends an electrical signal to the first motor 214, which controls the output of the first motor 214 to rotate in the opposite direction, thus realizing the reciprocating horizontal movement of the traction head 22.

[0032] Furthermore, the traction head 22 includes: a lower support seat 221 threadedly connected to the drive screw 213 and slidingly engaged with the guide rod 212; an upper support seat 222 is arranged parallel above the lower support seat 221; a first connecting seat 223 is fixedly installed on both sides of the lower support seat 221; and a second connecting seat 224 is fixedly connected to both sides of the upper support seat 222; an electric push rod 225 is fixedly installed on each first connecting seat 223; and the output end of the electric push rod 225 is fixedly connected to the second connecting seat 224.

[0033] Specifically, to better ensure the stability of the upper support 222 during lifting and lowering, a guide hole can be provided on the upper support 222, and a guide column is erected and fixed on the top wall of the lower support 221. The guide column is slidably set in the guide hole, and the stability of the upper support 222 during lifting and lowering is ensured by the sliding cooperation of the guide hole and the guide column.

[0034] Furthermore, the wiping assembly 23 includes: a first arc-shaped groove 231 is provided on the top wall of the lower support 221, and a first arc-shaped plate 232 is placed inside the first arc-shaped groove 231; a second arc-shaped groove 233 is provided on the bottom wall of the upper support 222, and a second arc-shaped plate 234 is placed inside the second arc-shaped groove 233; through holes 235 are provided at both ends of the first arc-shaped plate 232 and the second arc-shaped plate 234; threaded holes 236 are provided on the top walls of the lower support 221 on both sides of the first arc-shaped groove 231 and on the bottom walls of the upper support 222 on both sides of the second arc-shaped groove 233, corresponding to the through holes 235; locking bolts 237 pass through the through holes 235; the threaded end of the locking bolts 237 is threaded into the threaded holes 236; and wiping cloths 239 are adhered to the inner arc surfaces of the first arc-shaped plate 232 and the second arc-shaped plate 234.

[0035] Specifically, to ensure that the device can adapt to different wire diameters, the first arc plate 232 and the second arc plate 234 are detachably fixed on the lower support 221 and the upper support 222 by locking bolts 237. The radii of the arc grooves in the different first arc plates 232 and second arc plates 234 are different. Therefore, in actual use, the operator can select the appropriate size of the first arc plate 232 and the second arc plate 234 according to the wire diameter and assemble them into the first arc groove 231 and the second arc groove 233.

[0036] In this device, the diameter of the through hole 235 is the same as the diameter of the nut of the locking bolt 237. After the locking bolt 237 is screwed into the threaded hole 236, its nut can be in the through hole 235, and the diameter of the threaded hole 236 matches the diameter of the threaded end of the locking bolt 237.

[0037] Furthermore, the spraying mechanism 3 includes: an extension plate 31 installed on the side wall of the upper support 222 and the lower support 221 away from the winding mechanism 11. The extension plate 31 is arc-shaped and the two extension plates 31 are symmetrically arranged. Each extension plate 31 has a water storage cavity 32. A water storage tank 33 is fixedly connected to the top wall of the upper support 222. The two water storage cavities 32 are connected to the water storage tank 33 through a connecting pipe 34. A pump body 341 is installed on each connecting pipe 34. A nozzle 35 is fixedly connected to the inner arc surface of the extension plate 31. The nozzle 35 is connected to the water storage cavity 32.

[0038] Specifically, the top wall of the water tank 33 is provided with a filling port that connects to its inner cavity (water storage cavity 32), and cleaning agent can be added manually into the water storage cavity 32 through the filling port.

[0039] In addition, in this device, the sponge cleaning pad (wiping cloth 239) can be replaced with a composite material, such as a combination structure with a wear-resistant nylon mesh as the outer layer and a highly absorbent sponge as the inner layer. The nylon mesh can filter out larger particles of impurities such as dirt, reducing direct contamination of the sponge. The inner layer of the sponge still retains the ability to absorb fine dust and a small amount of moisture. At the same time, the composite material is easier to clean by rinsing.

[0040] In addition, reusable microfiber cloth can be used as the main body of the cleaning pad (wiping cloth 239), which has a strong ability to absorb oil stains and can be quickly restored to its performance after cleaning.

[0041] Furthermore, multiple nozzles 35 are provided and are distributed at equal angles on the inner arc surface of the extension plate 31.

[0042] The workflow of this embodiment is as follows: This device passes one end of the wire between the first arc plate 232 and the second arc plate 234, and winds and fixes one end of the wire to the surface of the winding mechanism 11. Then the winding mechanism 11 rotates and pulls the wire to wind it. The output end of the first motor 214 controls the drive screw 212 to rotate back and forth. The guide rod 213 guides and controls the traction head 22 to move horizontally back and forth to achieve the traction of the wire. At the same time, the pump body 341 operates to draw the cleaning agent through the connecting pipe 34 into the two water storage chambers 32, and then sprays it onto the surface of the wire through the nozzle 35 to dissolve the oil and dirt. Subsequently, as the wire passes through the first arc plate 232 and the second arc plate 234, the impurities are wiped away by the wiping cloth 239.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire bundling device characterized by comprising: Includes a base, on which a winding mechanism is rotatably connected, and a traction mechanism is provided on one side of the base of the winding mechanism, and the wire is wound around the winding mechanism after passing through the traction mechanism. The traction mechanism has: A reciprocating moving component is disposed on the base, a traction head is movably mounted on the reciprocating moving component, an electric wire passes through the traction head, and a wiping component for wiping the surface of the electric wire is detachably and fixedly installed inside the traction head. And a spraying mechanism, which is disposed on the side wall of the traction head away from the winding mechanism and located outside the wire, and is used to spray a cleaning agent onto the surface of the wire.

2. The electrical wire bundling device of claim 1, wherein, The reciprocating motion component includes: Two fixed seats are symmetrically fixed to the base. A guide rod is fixedly installed between the two fixed seats. A drive screw is arranged parallel to one side of the guide rod. The two ends of the drive screw are rotatably connected to the two fixed seats on both sides. A first motor is fixedly connected to one fixed seat, and its output end is fixedly connected to one end of the drive screw. The drive screw is threadedly connected to the traction head, which slides in cooperation with the guide rod.

3. A wire bundling device according to claim 2, wherein The traction head includes: A lower support seat is threadedly connected to the drive screw and slidably engaged with the guide rod, and an upper support seat is provided parallel to the upper part of the lower support seat; The lower support is fixedly mounted on both sides of the lower support and a second connecting seat is fixedly mounted on both sides of the upper support. Each first connecting seat is fixedly mounted with an electric push rod, and the output end of the electric push rod is fixedly connected to the second connecting seat.

4. The electrical wire bundling device of claim 3, wherein, The wiping assembly includes: The lower support has a first arc-shaped groove on its top wall, and a first arc-shaped plate is placed inside the first arc-shaped groove. The upper support has a second arc-shaped groove on its bottom wall, and a second arc-shaped plate is placed inside the second arc-shaped groove. Both ends of the first arc plate and the second arc plate are provided with through holes. The top walls of the lower support seats on both sides of the first arc groove and the bottom walls of the upper support seats on both sides of the second arc groove are provided with threaded holes corresponding to the through holes. Locking bolts pass through the through holes, and the threaded end of the locking bolts is threaded into the threaded holes. Wiping cloths are adhered to the inner arc surfaces of both the first and second arc plates.

5. The electrical wire bundling device of claim 3, wherein, The spraying mechanism includes: Extension plates are installed on the side walls of the upper support and the lower support away from the winding mechanism. The extension plates are arc-shaped and the two extension plates are symmetrically arranged. Each extension plate has a water storage cavity. A water storage tank is fixed to the top wall of the upper support. Both water storage cavities are connected to the water storage tank through connecting pipes, and a pump body is installed on each connecting pipe. A nozzle is fixedly connected to the inner arc surface of the extension plate, and the nozzle is connected to the water storage chamber.

6. A wire bundling device according to claim 5, wherein The nozzles are provided in multiple quantities and are distributed at equal angles on the inner arc surface of the extension plate.

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