A quenching water tank applied to an automated forging production line

Abstract

This utility model discloses a quenching water tank for use in an automated forging production line. The tank includes a tank body with a water receiving plate along its upper edge. One end of the water receiving plate rests on the upper edge and extends into the tank body. The water receiving plate and the tank body are rotatably connected at the joint. A support rod is rotatably mounted on the tank body, located below the water receiving plate. The support rod can lift the water receiving plate, causing it to tilt downwards from the outside to the inside of the tank body. This utility model allows cooling water flowing out during the forging process to smoothly return to the tank without occupying equipment maintenance space.

Description

Technical Field

[0001] This utility model belongs to the field of quenching water tank technology, and in particular relates to a quenching water tank used in automated forging production lines. Background Technology

[0002] Currently, known automated forging production lines lack devices in their quenching water tanks that allow the cooling water carried out by the products to flow back smoothly. On automated forging production lines, some forged products with concave upper surfaces release a large amount of cooling water when removed from the quenching water tank by the robot. To prevent this water from entering the next process and to avoid disrupting production, the current known method involves adding a flipping motion during the robot's transfer of the forged products, allowing the water to flow out. However, this method causes the cooling water to spill onto the ground. This cooling water contains impurities such as metal and metal oxide fragments, graphite, and mineral oil. Flowing onto the ground affects the production line, pollutes the workshop environment, poses safety hazards, and wastes water resources. Utility Model Content

[0003] In order to overcome the problem that existing quenching water tanks in automated forging production lines cannot collect the cooling water carried out by the products, this utility model provides a quenching water tank for use in automated forging production lines. This quenching water tank can make the cooling water flowing out during the forging process smoothly flow back into the tank, without occupying equipment maintenance space.

[0004] This utility model is implemented as follows: a quenching water tank for use in an automated forging production line includes a water tank body, a water receiving plate is provided on the upper edge of the water tank body, one end of the water receiving plate is placed on the upper edge and extends into the water tank body, the water receiving plate and the water tank body are rotatably connected at the joint, a support rod is rotatably installed on the water tank body, the support rod is located below the water receiving plate, the support rod can support the water receiving plate, so that the water receiving plate is inclined downward from the outside to the inside of the water tank body.

[0005] In the above technical solution, preferably, water-blocking edges are provided on the left and right sides of the water receiving plate to form a square return groove.

[0006] In the above technical solution, preferably, the cross-section of the water receiving plate is an arc-shaped structure, forming an arc-shaped return channel.

[0007] In the above technical solution, preferably, at least one engaging component that cooperates with the support rod is provided on the bottom surface of the water receiving plate.

[0008] In the above technical solution, it is further preferred that the engaging component is an angle steel.

[0009] In the above technical solution, preferably, the water receiving plate is rotatably connected to the water tank body via a hinge.

[0010] In the above technical solution, preferably, the support rod is rotatably connected to the outer wall of the water tank body via hinge two.

[0011] The advantages and positive effects of this utility model are: 1. The quenching water tank of this utility model, applied to an automated forging production line, allows the cooling water carried out of the quenching water tank by the forged products to flow back into the water tank. This not only prevents the cooling water and polluting impurities from flowing to the ground and polluting the workshop environment, but also saves water resources. Furthermore, it has the characteristics of simple structure, convenient use, low cost, and no occupation of maintenance space.

[0012] 2. The quenching water tank of this utility model is applied to an automated forging production line. When the equipment needs maintenance, the support rod can be lowered so that the water receiving plate falls down and sticks to the outer wall of the water tank body, avoiding occupying the maintenance space of the equipment and not affecting the normal use of the water tank, thus improving the overall efficiency. Attached Figure Description

[0013] The technical solutions of the embodiments of this application will be further described in detail below with reference to the accompanying drawings. However, it should be understood that these drawings are designed for illustrative purposes only and are not intended to limit the scope of this application. In addition, unless otherwise specified, these drawings are only intended to conceptually illustrate the structural construction described herein and are not necessarily drawn to scale.

[0014] Figure 1 This is a schematic diagram of the quenching water tank of this utility model applied to an automated forging production line; Figure 2 yes Figure 1 The left view; Figure 3 yes Figure 1 Top view.

[0015] In the diagram: 1. Water tank body; 2. Hinge 1; 3. Water receiving plate; 4. Clamping piece; 5. Hinge 2; 6. Support rod. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0017] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "one," "two," "three," "four," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection," "joining," "installation," and "assembly" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] Please see Figures 1-3 This utility model provides a quenching water tank for use in an automated forging production line, comprising a tank body 1, a water receiving plate 3 disposed along the upper edge of the tank body 1, one end of the water receiving plate 3 resting on the upper edge and extending into the tank body 1, the water receiving plate 3 and the tank body 1 being rotatably connected at the joint, the water receiving plate 3 being able to rotate at a certain angle, a support rod 6 rotatably mounted on the tank body 1, the support rod 6 being located below the water receiving plate 3, the support rod 6 supporting the water receiving plate 3, causing the water receiving plate 3 to tilt downwards from the outside to the inside of the tank body 1. At this time, the water receiving plate 3 extends out of the tank body 1 and forms a certain angle with the ground, allowing the cooling water flowing down from the forging products to fall onto the water receiving plate 3 and flow back into the tank. When the equipment needs maintenance, the support rod 6 can be lowered, causing the water receiving plate 3 to fall downwards and adhere to the outer wall of the tank body 1, avoiding occupying equipment maintenance space and not affecting the normal use of the tank, thus improving overall efficiency.

[0020] In a preferred embodiment, water-blocking edges are provided on the left and right sides of the water receiving plate 3 to form a square return groove, preventing the cooling water carried out by the forging product from flowing from the sides of the water receiving plate 3 onto the ground.

[0021] In a preferred embodiment, the cross-section of the water receiving plate 3 is arc-shaped, forming an arc-shaped return groove, which also prevents the cooling water carried out by the forging product from flowing onto the ground from both sides of the water receiving plate 3. The arc-shaped water receiving plate 3 is formed by bending the two sides of the steel plate upwards.

[0022] In a preferred embodiment, at least one engaging member 4 that cooperates with the support rod 6 is provided on the bottom surface of the water receiving plate 3, so as to facilitate the adjustment of the tilt angle of the water receiving plate 3 according to the actual production conditions.

[0023] In a preferred embodiment, the locking component 4 is made of angle steel, which is easy to install and convenient for supporting the rod 6.

[0024] In a preferred embodiment, the water receiving plate 3 is rotatably connected to the water tank body 1 via hinge 2. The hinge connection structure is simple and stable, and can withstand a certain amount of external force, ensuring that the water receiving plate 3 will not easily loosen or fall off during use, and the maintenance cost is relatively low.

[0025] In a preferred embodiment, the support rod 6 is rotatably connected to the outer wall of the water tank body 1 via hinge 2 5. The hinge connection structure is relatively simple and the installation process is relatively convenient. Within the normal use range, the hinge-connected support rod 6 can stably withstand external forces and maintain a firm connection with the water tank body 1. It will not easily loosen or fall off, and the maintenance cost is relatively low.

[0026] After the support rod 6 is rotated upwards, it can be supported on the angle steel at the bottom of the water receiving plate 3, so that the water receiving plate 3 extends out of the water tank body 1 and is at a certain angle to the ground, allowing the cooling water flowing down from the product to flow back into the water tank through the water receiving plate 3. After the support rod 6 is lowered, the water receiving plate 3 falls downwards and sticks to the outer wall of the water tank body 1, avoiding occupying the equipment maintenance space.

[0027] The specific installation process of this utility model is as follows: The water receiving plate 3 is welded to the locking piece 4. The water receiving plate 3 is located at the upper edge of the water tank body 1 and is rotatably connected to the water tank body 1 via hinge 2. One end of the support rod 6 is connected to the outer wall of the water tank body 1 via hinge 5. When the production line is running, the support rod 6 is raised and supported on the angle steel. At this time, the water receiving plate 3 is supported, extending out of the water tank body 1 and forming a certain angle with the ground, so that the cooling water flowing down from the forging products can fall onto the water receiving plate 3 and flow back to the water tank body 1. When the equipment needs maintenance, the support rod 6 can be lowered, causing the water receiving plate 3 to fall downward and stick to the outer wall of the water tank body 1, avoiding occupying the maintenance space.

[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A quenching water tank for use in an automated forging production line, comprising a tank body, characterized in that... A water receiving plate is provided on the upper edge of the water tank body. One end of the water receiving plate is placed on the upper edge and extends into the water tank body. The water receiving plate and the water tank body are rotatably connected at the joint. A support rod is rotatably installed on the water tank body. The support rod is located below the water receiving plate. The support rod can support the water receiving plate so that the water receiving plate tilts downward from the outside to the inside of the water tank body.

2. The quenching water tank for use in an automated forging production line according to claim 1, characterized in that: Water-receiving plates are provided with water-blocking edges on both the left and right sides to form square return channels.

3. The quenching water tank for use in an automated forging production line according to claim 1, characterized in that: The water receiving plate has an arc-shaped cross-section, forming an arc-shaped return channel.

4. The quenching water tank for use in an automated forging production line according to claim 1, characterized in that: At least one engaging component that cooperates with the support rod is provided on the bottom surface of the water receiving plate.

5. The quenching water tank for use in an automated forging production line according to claim 4, characterized in that: The engaging component is an angle steel.

6. The quenching water tank for use in an automated forging production line according to claim 1, characterized in that: The water receiving plate is rotatably connected to the water tank body via a hinge.

7. The quenching water tank for use in an automated forging production line according to claim 1, characterized in that: The support rod is rotatably connected to the outer wall of the water tank body via hinge two.

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