Rinse desalting water secondary utilization device

CN224741147UActive Publication Date: 2026-09-11TIANJIN ROLLING ONE STEEL
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Patent Information

Application Number
CN202522186564.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-09-11
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

针对现有技术中存在的问题,本实用新型的目的在于提供漂洗脱盐水二次利用装置,它可以通过对漂洗后的脱盐水进行二次回收利用,实现水资源的循环优化配置,提高整体生产工艺的经济性和环保性,有效解决镀锌线清洗工艺中漂洗脱盐水直接排放导致的水资源浪费问题,同时降低脱盐水使用量及后续废水处理成本

Benefits of technology

本方案,通过合理的管路设计和自动化控制,将漂洗箱中达到一定浓度的漂洗水进行分流回收,使其在碱液配液环节得到二次利用,从而实现水资源的循环使用,降低企业的生产能耗和环保投入。在实际运行过程中,当漂洗箱内的液位达到液位计一设定的阈值时,部分漂洗水可通过导流管二进入碱液配液箱,同时气动泵根据电导率仪检测到的碱液配液箱内溶液电导率数值,自动向其中补充碱液,确保配液浓度符合工艺要求,而多余的漂洗水则通过导流管一直接排入废水坑,整个过程无需人工干预,运行稳定可靠。

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Abstract

The utility model discloses a rinsing desalted water secondary utilization device belongs to galvanization line cleaning equipment technical field, rinsing desalted water secondary utilization device, including rinsing box, lye liquid preparation tank, lye tank and wastewater pit, the rinsing box one end is provided with overflow, the overflow port place is through the guide tube one intercommunication between wastewater pit, the guide tube one is through the guide tube two intercommunication between lye liquid preparation tank, the lye tank one end is installed with pneumatic pump, the pneumatic pump liquid inlet end and liquid outlet end are connected with lye tank and lye liquid preparation tank intercommunication, the rinsing box inside is provided with level gauge no.
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Description

Technical Field

[0001] This utility model relates to the technical field of galvanizing line cleaning equipment, and more specifically, to a device for the secondary utilization of rinsing and desalination water. Background Technology

[0002] Currently, galvanizing line cleaning systems consist of alkaline washing and rinsing processes. The strip is first rinsed with alkaline solution, then cleaned with desalinated water to prevent alkaline residue. As rinsing time increases, the alkaline concentration in the desalinated water gradually rises, affecting the cleaning effect. At this point, the desalinated water in the rinsing tank is replaced, and the replaced water is directly discharged into a wastewater pit for treatment. This direct discharge not only causes a serious waste of water resources but also increases the consumption of desalinated water and the cost and pressure of subsequent wastewater treatment, significantly increasing production costs. Therefore, this paper studies and improves the existing structure to provide a secondary utilization device for the rinsing and desalination water, aiming to achieve a more practical purpose. Utility Model Content

[0003] 1. Technical problems to be solved To address the problems existing in the prior art, the purpose of this utility model is to provide a device for the secondary utilization of rinsing and desalination water. It can achieve the optimized allocation of water resources through secondary recycling of the desalinated water after rinsing, improve the economy and environmental protection of the overall production process, effectively solve the problem of water waste caused by the direct discharge of rinsing and desalination water in the galvanizing line cleaning process, and at the same time reduce the amount of desalinated water used and the cost of subsequent wastewater treatment.

[0004] 2. Technical Solution To solve the above problems, the present invention adopts the following technical solution.

[0005] A secondary utilization device for rinsing and desalination water includes a rinsing tank, an alkali solution preparation tank, an alkali solution tank, and a wastewater pit. One end of the rinsing tank has an overflow port, which is connected to the wastewater pit via a guide pipe. The guide pipe is connected to the alkali solution preparation tank via a guide pipe. One end of the alkali solution tank is equipped with a pneumatic pump, whose inlet and outlet ends are connected to the alkali solution tank and the alkali solution preparation tank, respectively. A level gauge is installed inside the rinsing tank, and a level gauge and a conductivity meter are installed inside the alkali solution preparation tank.

[0006] Furthermore, the other end of the rinsing tank is fixed to the top and connected to a desalination water supply pipe.

[0007] Furthermore, a solenoid valve is installed on the first guide pipe, and the solenoid valve is located below the connection between the first guide pipe and the second guide pipe.

[0008] Furthermore, a solenoid valve is installed on the second guide pipe.

[0009] Furthermore, the inlet end of the pneumatic pump is connected to the inside of the alkali tank through guide pipe three, and the outlet end of the pneumatic pump is connected to the inside of the alkali mixing tank through guide pipe four.

[0010] Furthermore, a height difference of m is provided between the rinsing tank and the alkali solution preparation tank.

[0011] Furthermore, the level gauge one and level gauge two are respectively fixed to the inner walls of the rinsing tank and the alkali solution preparation tank by brackets.

[0012] 3. Beneficial Effects Compared with existing technologies, the advantages of this utility model are: This solution, through reasonable pipeline design and automated control, diverts and recycles rinsing water reaching a certain concentration in the rinsing tank, allowing it to be reused in the alkali solution preparation process. This achieves water resource recycling and reduces the company's energy consumption and environmental protection investment. In actual operation, when the liquid level in the rinsing tank reaches the threshold set by level gauge one, some rinsing water enters the alkali solution preparation tank through guide pipe two. Simultaneously, a pneumatic pump automatically replenishes alkali solution in the preparation tank based on the conductivity value detected by the conductivity meter, ensuring the prepared solution concentration meets process requirements. Excess rinsing water is directly discharged into the wastewater pit through guide pipe one. The entire process requires no manual intervention and is stable and reliable. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a schematic diagram of the internal structure of the rinsing tank of this utility model; Figure 4 This is a schematic diagram of the internal structure of the alkali solution preparation tank of this utility model.

[0014] Explanation of the labels in the diagram: 1. Rinse tank; 2. Alkali solution preparation tank; 3. Alkali solution tank; 4. Wastewater pit; 5. Overflow outlet; 6. One diversion tube; 7. Second guide tube; 8. Pneumatic pump; 9. Level gauge; 10. Level gauge 2; 11. Conductivity meter; 12. Desalination water replenishment pipeline; 13. Solenoid valve one; 14. Solenoid valve two; 15. Three diversion tubes; 16. Four diversion tubes. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0016] Example: Please see Figures 1-4 The rinsing and demineralized water secondary utilization device includes a rinsing tank 1, an alkali solution preparation tank 2, an alkali solution tank 3, and a wastewater pit 4. One end of the rinsing tank 1 is provided with an overflow port 5. The overflow port 5 is connected to the wastewater pit 4 through a guide pipe 6. The guide pipe 6 is connected to the alkali solution preparation tank 2 through a guide pipe 7. One end of the alkali solution tank 3 is equipped with a pneumatic pump 8. The inlet and outlet of the pneumatic pump 8 are connected to the alkali solution tank 3 and the alkali solution preparation tank 2, respectively. The rinsing tank 1 is equipped with a level gauge 9. The alkali solution preparation tank 2 is equipped with a level gauge 10 and a conductivity meter 11.

[0017] See Figure 2 The other end of the rinsing tank 1 is fixed at the top and connected to a desalination water supply pipe 12.

[0018] See Figure 2 A solenoid valve 13 is installed on the first guide pipe 6. The solenoid valve 13 is located below the connection between the first guide pipe 6 and the second guide pipe 7. A solenoid valve 24 is installed on the second guide pipe 7. In use, the setting of solenoid valve 13 and solenoid valve 24 can facilitate the control of the overflow water flow direction in the first guide pipe 6 and the second guide pipe 7.

[0019] See Figure 4 The inlet of the pneumatic pump 8 is connected to the inside of the alkali tank 3 through the guide pipe 15, and the outlet of the pneumatic pump 8 is connected to the inside of the alkali preparation tank 2 through the guide pipe 16.

[0020] See Figure 2 There is a 10m height difference between the rinsing tank 1 and the alkali solution preparation tank 2. When in use, the terrain conditions of the 10m height difference between the rinsing tank 1 and the alkali solution preparation tank 2 allow excess water in the rinsing tank 1 to flow out from the overflow port 5 and be automatically introduced into the wastewater pit 4 or the alkali solution preparation tank 2 by gravity and under the action of the guide pipe 6.

[0021] See Figure 3 and Figure 4 Level gauge 9 and level gauge 10 are fixed to the inner walls of rinsing tank 1 and alkali solution preparation tank 2 respectively by brackets.

[0022] When in use: When the alkaline solution in the rinsing tank 1 does not meet the production requirements, the desalination water supply pipeline 12 replenishes the rinsing tank 1 with water. The liquid level is controlled by the level gauge 9. As the water level rises, excess water will flow out from the overflow port 5.

[0023] At this point, there are two scenarios. First, when the data displayed by the level gauge 10 and conductivity meter 11 inside the alkali solution mixing tank 2 meet the production conditions and no additional water is needed, the solenoid valve 13 opens and the solenoid valve 24 closes, and the overflow water flows directly into the wastewater pit 4.

[0024] The second method: When the liquid level in the alkali solution preparation tank 2 is low and water needs to be added, close solenoid valve 13 and open solenoid valve 24 to allow overflow water to flow into the alkali solution preparation tank 2. Simultaneously, monitor the liquid level using level gauge 20. As the overflow water flows in, the conductivity inside the alkali solution preparation tank 2 will decrease. At this point, turn on the pneumatic pump 8 to transfer the alkali solution from alkali tank 3 into the alkali solution preparation tank 2. Observe the conductivity meter 11 until a solution meeting the requirements is obtained. Through reasonable pipeline design and automated control, the rinsing water reaching a certain concentration in the rinsing tank 1 is diverted and recycled, allowing it to be reused in the alkali solution preparation process. This achieves water resource recycling, reducing the company's production energy consumption and environmental protection investment.

[0025] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A device for recycling rinsing desalting water, comprising a rinsing tank (1), an alkali solution preparation tank (2), an alkali tank (3) and a wastewater pit (4), characterized in that: The rinsing tank (1) is provided with an overflow port (5) at one end. The overflow port (5) is connected to the wastewater pit (4) through a guide pipe (6). The guide pipe (6) is connected to the alkali solution preparation tank (2) through a guide pipe (7). The alkali solution tank (3) is equipped with a pneumatic pump (8) at one end. The inlet and outlet of the pneumatic pump (8) are connected to the alkali solution tank (3) and the alkali solution preparation tank (2) respectively. The rinsing tank (1) is provided with a level gauge (9). The alkali solution preparation tank (2) is provided with a level gauge (10) and a conductivity meter (11).

2. The device for secondary use of rinsing desalting water according to claim 1, characterized in that: The other end of the rinsing tank (1) is fixed to the top and connected to a desalination water supply pipe (12).

3. The device for secondary use of rinsing desalinated water according to claim 1, characterized by the fact that: A solenoid valve (13) is installed on the first guide pipe (6), and the solenoid valve (13) is located below the connection between the first guide pipe (6) and the second guide pipe (7).

4. The device for secondary use of rinsing desalinated water according to claim 1, characterized by the fact that it comprises: A solenoid valve (14) is installed on the flow guide pipe (7).

5. The device for secondary use of rinsing desalinated water according to claim 1, characterized by the fact that it comprises: The inlet end of the pneumatic pump (8) is connected to the inside of the alkali tank (3) through the third guide pipe (15), and the outlet end of the pneumatic pump (8) is connected to the inside of the alkali preparation tank (2) through the fourth guide pipe (16).

6. The device for secondary utilization of rinsing and desalination water according to claim 1, characterized in that: There is a 10m height difference between the rinsing tank (1) and the alkali solution preparation tank (2).

7. The device for secondary use of rinsing desalinated water according to claim 1, characterized by the fact that it comprises: The level gauge 1 (9) and level gauge 2 (10) are fixed to the inner walls of the rinsing tank (1) and the alkali solution preparation tank (2) respectively by brackets.