Highly conductive chlorate electrolytic apparatus
Patent Information
- Application Number
- CN202522200811.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]本发明的目的是为了解决现有技术中存在的缺点,提出一种高导电性的氯酸盐电解设备,以解决上述技术方案中电解时导电性较低的问题
通过使用导电复合板替代传统的铝板,在节约成本的同时,利用导电性能更好的铜,提高导电性,且配合铜材的抗腐蚀性优良的特点,可大幅减少导电中断频率,降低能源损耗,同时采用阵列式导电组件,可容纳更多的导电复合板,增大了覆盖面积让电流分布更加均匀,从而提高了电效率。
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Figure CN224741149U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chlorate electrolysis equipment technology, and in particular to a highly conductive chlorate electrolysis equipment. Background Technology
[0002] Chlorate electrolysis equipment is a core link in the chlorate industry chain. Its performance directly affects product quality, production efficiency and energy consumption costs. The core function of chlorate electrolysis equipment is to convert simple chlorides into chlorates through electrolysis. According to the public announcement (CN213142217U), a chlorate electrolytic cell is disclosed. This technology discloses a technical solution that includes "a fixed plate, a support rod 1 fixedly connected to the top center of the fixed plate, an electrolytic cell fixedly connected to the top of the support rod 1, a rotating seat fixedly connected to the top of the fixed plate away from the support rod 1, a rotating shaft 1 fixedly connected to the top of the rotating seat, a rotating shaft 2 fixedly connected to the outer end of the rotating shaft 1 near the support rod 1, and an electrolyzer fixedly connected to the bottom of the rotating shaft 2, etc. This solution has the technical effect that by setting the rotating seat, rotating shaft 1, and rotating shaft 2, the rotating seat, rotating shaft 1, and rotating shaft 2 can be rotated to move the electrolyzer out of the electrolytic cell and stop the reaction immediately when it needs to be stopped immediately." However, in the aforementioned comparative documents, traditional chlorate electrolysis equipment mostly uses aluminum plates as conductive materials, which has the problem of poor conductivity. Furthermore, traditional aluminum plates are prone to conductivity interruption due to oxidation, poor contact, and other issues, leading to the stagnation of the electrolysis reaction and thus affecting the output value of chlorate electrolysis equipment. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of existing technologies by proposing a highly conductive chlorate electrolysis device to solve the problem of low conductivity during electrolysis in the aforementioned technical solutions. The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a highly conductive chlorate electrolysis device, comprising a top cover, a fixed conductive base fixedly connected to the upper part of the top cover, a positioning conductive plate fixedly connected to the lower part of the fixed conductive base, a conductive groove formed on the surface of the positioning conductive plate, a conductive composite plate slidably connected to the positioning conductive plate through the conductive groove, a positioning groove formed on the surface of the conductive composite plate, a lower insertion base slidably connected to the upper part of the fixed conductive base, a handle fixedly connected to the upper part of the lower insertion base, a support plate fixedly connected to the surface of the lower insertion base, the lower end of the support plate slidably connected to the fixed conductive base, and an insertion post fixedly connected to the lower end of the lower insertion base, the insertion post slidably connected to the conductive composite plate through the positioning groove.
[0004] Furthermore, a positioning block is fixedly connected to the upper part of the top cover, and a locking block is rotatably connected inside the positioning block. A sliding groove is opened inside the locking block, and a locking head is slidably connected to the locking block through the sliding groove. The surface of the locking head is slidably connected to the lower insertion base. This arrangement allows the locking head to fix the locking block and the locking block to position the lower insertion base.
[0005] Furthermore, a spring is fixedly connected to the side end of the card head, the fixed end of the spring is fixedly connected to the positioning block, and a lever is fixedly connected to the upper part of the card block. By setting the lever, the binding effect of the lower insertion base can be achieved.
[0006] Furthermore, a sealing groove is provided at the lower end of the top cover, and an electrolytic cell is slidably connected to the lower end of the top cover. An inlet channel is provided at the upper end of the top cover, and an outlet channel is provided at the lower end of the electrolytic cell. Electrolyte can be introduced into the electrolytic cell through these features.
[0007] Furthermore, a current control unit is fixedly connected to the upper end of the top cover, and the output end of the current control unit is fixedly connected to the positioning conductive plate through a wire. The current control unit controls the energization of the positioning conductive plate.
[0008] Furthermore, a positioning post is fixedly connected to the lower end of the top cover, and a slot is provided at the upper end of the electrolytic cell. The surface of the positioning post is slidably connected to the electrolytic cell through the slot. This arrangement prevents the top cover from moving horizontally.
[0009] Furthermore, a positioning head is fixedly connected to the lower end of the positioning column, and the upper end of the positioning head is slidably connected to the electrolytic cell. By setting the positioning head, the top cover can be fixed vertically, and the top cover can be quickly removed from the electrolytic cell by pinching the positioning head.
[0010] This invention provides a highly conductive chlorate electrolysis device. It has the following beneficial effects: By replacing traditional aluminum plates with conductive composite plates, costs are saved while copper, which has better conductivity, is utilized to improve conductivity. Combined with the excellent corrosion resistance of copper, the frequency of conduction interruption can be significantly reduced, and energy consumption can be lowered. At the same time, the use of array-type conductive components can accommodate more conductive composite plates, increasing the coverage area and making the current distribution more uniform, thereby improving electrical efficiency.
[0011] The top cover can be fixed vertically by the positioning head. Squeezing the positioning head can quickly remove the top cover from the electrolytic cell, so that the top cover can be quickly disassembled when the conductive composite plate needs to be replaced, thereby reducing the impact of maintenance on electrolysis efficiency. Attached Figure Description
[0012] Figure 1This is a schematic diagram of the overall three-dimensional structure of a highly conductive chlorate electrolysis device according to the present invention; Figure 2 This is a schematic diagram of a positioning conductive plate and related structures of a highly conductive chlorate electrolysis device according to the present invention; Figure 3 This is a schematic diagram of the lower insertion base and related structures of a highly conductive chlorate electrolysis device according to the present invention; Figure 4 This is a schematic diagram of the positioning head and related structures of a highly conductive chlorate electrolysis device according to the present invention.
[0013] Explanation of reference numerals in the attached figures: 1. Top cover; 2. Fixed conductive base; 3. Positioning conductive plate; 4. Conductive groove; 5. Conductive composite plate; 6. Positioning groove; 7. Lower insertion base; 8. Handle; 9. Support plate; 10. Insert post; 11. Positioning block; 12. Locking block; 13. Slide groove; 14. Locking head; 15. Spring; 16. Paddle; 17. Sealing groove; 18. Electrolytic cell; 19. Liquid inlet channel; 20. Liquid outlet channel; 21. Current control unit; 22. Positioning post; 23. Locking groove; 24. Positioning head. Detailed Implementation
[0014] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example
[0015] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the present invention provides a technical solution: a highly conductive chlorate electrolysis device, including a top cover 1, a fixed conductive base 2 fixedly connected to the upper part of the top cover 1, two fixed conductive bases 2 are provided, a positioning conductive plate 3 fixedly connected to the lower part of the fixed conductive base 2, a conductive groove 4 formed on the surface of the positioning conductive plate 3, the positioning conductive plate 3 is made of copper, an insulating layer is attached to the surface of the positioning conductive plate 3, the conductive groove 4 is not attached to the insulating layer, a conductive composite plate 5 is slidably connected to the positioning conductive plate 3 through the conductive groove 4, the conductive composite plate 5 is made of aluminum plate inside and wrapped with copper outside, a positioning groove 6 is formed on the surface of the conductive composite plate 5, a lower insertion base 7 is slidably connected to the upper part of the fixed conductive base 2, the fixed conductive base 2 and the lower insertion base 7 are adapted to each other, and the upper part of the lower insertion base 7 is fixedly connected to the lower insertion base 7. A handle 8 is fixedly connected to the bottom base 7, and a support plate 9 is fixedly connected to the surface of the bottom base 7. The lower end of the support plate 9 is slidably connected to the fixed conductive base 2, and the bottom base 7 is fixed to the fixed conductive base 2 through the support plate 9. A post 10 is fixedly connected to the lower end of the bottom base 7. The post 10 is slidably connected to the conductive composite plate 5 through the positioning groove 6. The outer circumference of the post 10 is equal to the inner circumference of the positioning groove 6. By using the conductive composite plate 5 instead of the traditional aluminum plate, costs are saved. Copper, which has better conductivity, is used to improve conductivity. In addition, the excellent corrosion resistance of copper can significantly reduce the frequency of conduction interruption and reduce energy consumption. At the same time, the use of array-type conductive components can accommodate more conductive composite plates 5, increase the coverage area and make the current distribution more uniform, thereby improving the electrolysis efficiency.
[0016] like Figure 1 - Figure 3 As shown: A positioning block 11 is fixedly connected to the upper part of the top cover 1. A locking block 12 is rotatably connected inside the positioning block 11. The outer circumference of the positioning block 11 is equal to the inner circumference of the locking block 12. A sliding groove 13 is opened inside the locking block 12. The locking block 12 is slidably connected to the locking head 14 through the sliding groove 13. The side end of the locking head 14 is arc-shaped, so that the locking head 14 moves to both sides after being squeezed. The locking block 12 is adapted to the sliding groove 13. The surface of the locking head 14 is slidably connected to the lower insertion base 7. The locking head 14 is adapted to the lower insertion base 7. The lower insertion base 7 is positioned from both ends by the locking block 12 to prevent the lower insertion base 7 from falling off. The locking head 14 is inserted into the interior of the locking block 12 to fix the angle of the locking block 12.
[0017] like Figure 1 - Figure 3 As shown: A spring 15 is fixedly connected to the side end of the clamp head 14. The fixed end of the spring 15 is fixedly connected to the positioning block 11. The spring 15 pushes the clamp head 14 to move. A lever 16 is fixedly connected to the upper part of the clamp block 12. The lever 16 can be moved to drive the clamp block 12 to squeeze the clamp head 14, so that the clamp head 14 moves to both sides, thereby getting rid of the clamp head 14's fixation on the clamp block 12 and achieving the effect of unbinding the lower insertion base 7.
[0018] like Figure 1 - Figure 2 As shown: A sealing groove 17 is provided at the lower end of the top cover 1, and an electrolytic cell 18 is slidably connected to the lower end of the top cover 1. An inlet channel 19 is provided at the upper end of the top cover 1, and an outlet channel 20 is provided at the lower end of the electrolytic cell 18. The sealing groove 17, combined with the sealing strip on the electrolytic cell 18, achieves a sealing effect, and electrolyte can be introduced into the electrolytic cell 18 through the inlet channel 19 and discharged through the outlet channel 20.
[0019] like Figure 1 - Figure 2 As shown: A current control unit 21 is fixedly connected to the upper end of the top cover 1. The output end of the current control unit 21 is fixedly connected to the positioning conductive plate 3 through a wire. The current control unit 21 controls the current switch and voltage of the positioning conductive plate 3.
[0020] like Figure 4 As shown: The lower end of the top cover 1 is fixedly connected with a positioning post 22, and there are four positioning posts 22. The upper end of the electrolytic cell 18 is provided with a slot 23, and the slot 23 corresponds to the positioning post 22 one by one. The surface of the positioning post 22 is slidably connected to the electrolytic cell 18 through the slot 23. The outer circumference of the positioning post 22 is equal to the inner circumference of the slot 23. When the positioning post 22 is inserted into the slot 23, the top cover 1 can be prevented from moving horizontally.
[0021] like Figure 4 As shown: The lower end of the positioning post 22 is fixedly connected to the positioning head 24. The lower end of the positioning head 24 is arc-shaped, and the upper end of the positioning head 24 is slidably connected to the electrolytic cell 18. When the positioning head 24 is inserted into the slot 23, the arc surface of the positioning head 24 is squeezed by the slot 23 and bends inward from both sides until it passes through the slot 23 and then returns to its original shape. At this time, the positioning head 24 is stuck in the electrolytic cell 18 from the lower end, so that the positioning head 24 can fix the top cover 1 vertically, and the top cover 1 can be quickly removed from the electrolytic cell 18 by pinching the positioning head 24.
[0022] Working principle: like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, in use, this highly conductive chlorate electrolysis equipment involves inserting the conductive composite plate 5 into the positioning conductive plate 3 through the conductive groove 4, and inserting the lower insertion base 7 into the fixed conductive base 2. The insertion post 10 positions the conductive composite plate 5 through the positioning groove 6. The lower insertion base 7 is positioned from both ends by the locking block 12 to prevent it from detaching. The spring 15 pushes the locking head 14 to move, causing the locking head 14 to insert into the locking block 12 and fix the angle of the locking block 12. The lever 16 can be moved to drive the locking block 12 to squeeze the locking head 14, causing the locking head 14 to move to both sides, thereby swinging... The card release head 14 fixes the card block 12 and releases the lower insertion base 7 from the binding, preventing it from falling off due to shaking during electrolysis. The conductive composite plate 5 has an aluminum plate inside and is wrapped with copper on the outside. By using the conductive composite plate 5 instead of the traditional aluminum plate, costs are saved. Copper, which has better conductivity, is used to improve conductivity. In addition, the excellent corrosion resistance of copper can significantly reduce the frequency of conduction interruption and reduce energy consumption. At the same time, the use of array-type conductive components can accommodate more conductive composite plates 5, increasing the coverage area and making the current distribution more uniform, thereby improving electrolysis efficiency. When the positioning head 24 is inserted into the slot 23, the arc surface of the positioning head 24 bends inward from both sides when squeezed by the slot 23, and returns to its original position after passing through the slot 23. At this time, the positioning head 24 locks the electrolytic cell 18 from the bottom, so that the positioning head 24 can fix the top cover 1 vertically. By pinching the positioning head 24, the top cover 1 can be quickly removed from the electrolytic cell 18, so that the top cover 1 can be quickly disassembled when the conductive composite plate 5 needs to be replaced, thereby reducing the impact of maintenance on the electrolysis efficiency.
[0023] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.
Claims
1. A high-conductivity chlorate electrolysis plant comprising a top cover (1), characterised in that, The top cover (1) is fixedly connected to a fixed conductive base (2), and the fixed conductive base (2) is fixedly connected to a positioning conductive plate (3). The surface of the positioning conductive plate (3) is provided with a conductive groove (4). The positioning conductive plate (3) is slidably connected to a conductive composite plate (5) through the conductive groove (4). The surface of the conductive composite plate (5) is provided with a positioning groove (6). The upper part of the fixed conductive base (2) is slidably connected to a lower insertion base (7). The upper part of the lower insertion base (7) is fixedly connected to a handle (8). The surface of the lower insertion base (7) is fixedly connected to a support plate (9). The lower end of the support plate (9) is slidably connected to the fixed conductive base (2). The lower end of the lower insertion base (7) is fixedly connected to an insertion post (10). The insertion post (10) is slidably connected to the conductive composite plate (5) through the positioning groove (6).
2. The highly conductive chlorate electrolysis device according to claim 1, characterized in that: The top cover (1) is fixedly connected to a positioning block (11), and a locking block (12) is rotatably connected inside the positioning block (11). A sliding groove (13) is provided inside the locking block (12), and a locking head (14) is slidably connected to the locking block (12) through the sliding groove (13). The surface of the locking head (14) is slidably connected to the lower insertion base (7).
3. A high conductance perchlorate electrolysis apparatus according to claim 2, wherein: A spring (15) is fixedly connected to the side end of the card head (14), and the fixed end of the spring (15) is fixedly connected to the positioning block (11). A lever (16) is fixedly connected to the upper part of the card block (12).
4. A high conductance perchlorate electrolysis apparatus according to claim 1, wherein: The top cover (1) has a sealing groove (17) at its lower end, and an electrolytic cell (18) is slidably connected to the lower end of the top cover (1). The top cover (1) has an inlet channel (19) at its upper end, and the electrolytic cell (18) has an outlet channel (20) at its lower end.
5. The highly conductive chlorate electrolysis device according to claim 1, characterized in that: The top cover (1) is fixedly connected to a current control unit (21), and the output end of the current control unit (21) is fixedly connected to the positioning conductive plate (3) through a wire.
6. The highly conductive chlorate electrolysis device according to claim 4, characterized in that: The lower end of the top cover (1) is fixedly connected to a positioning post (22), and the upper end of the electrolytic cell (18) is provided with a slot (23). The surface of the positioning post (22) is slidably connected to the electrolytic cell (18) through the slot (23).
7. A high conductance perchlorate electrolytic device according to claim 6, wherein: The lower end of the positioning column (22) is fixedly connected to the positioning head (24), and the upper end of the positioning head (24) is slidably connected to the electrolytic cell (18).
Citation Information
Patent Citations
Chlorate electrolytic cell
CN213142217U