A high-efficiency twill fabric production device

Abstract

The utility model relates to the technical field of twill fabric processing, disclose a kind of efficient twill fabric production equipment, including strip curve cam, the outer wall of the strip curve cam is rotatably connected with rocking lever, the top of the rocking lever is fixedly connected with shuttle pusher, the outer wall right side of the shuttle pusher is provided with shuttle pusher, the outer wall of the shuttle pusher in upper side is equipped with track, the right side of the track is provided with cylinder, the bottom of the cylinder is provided with harness wire, the bottom of the harness wire is provided with porcelain eye, the bottom of the porcelain eye is fixedly connected with brown belt. In the utility model, by equipment, low friction drive of the strip curve cam and rocking lever, the strip curve cam is converted into the stable reciprocating swing of rocking lever by the rotation of permanent magnet motor through open line profile, cooperate the magnetic force guiding structure of shuttle pusher, further reduce energy consumption and mechanical wear, the overall production efficiency is improved compared with traditional equipment, simultaneously realize energy saving and consumption reduction and low maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of twill fabric processing technology, and in particular to a high-efficiency twill fabric production equipment. Background Technology

[0002] With the textile industry's ever-increasing demands for production efficiency and product quality, the development of a high-efficiency twill fabric production equipment is urgently needed. This equipment, through optimized structural design, can effectively solve the shortcomings of existing equipment, improve production efficiency and product competitiveness. In the ongoing development and evolution of the textile industry, consumers have put forward increasingly stringent and diverse requirements for the quality, performance, and appearance diversity of fabrics. Twill fabrics, with their unique texture structure, exhibit a softer touch, better elasticity, and a more beautiful appearance than plain weave fabrics, and have been widely used in many fields such as clothing, home decoration, and industrial textiles, with market demand continuing to rise.

[0003] However, due to its tough texture, twill fabric is widely used in the fields of clothing and home decoration, and market demand continues to grow. However, there are many problems with twill fabric production equipment. Traditional equipment is slow in the key processes of weft insertion and beat-up, resulting in low overall production efficiency and high energy consumption, which increases production costs and does not conform to the industry trend of green and sustainable development, thus reducing the efficiency of equipment use. Summary of the Invention

[0004] To overcome the above shortcomings, this utility model provides a high-efficiency twill fabric production equipment, which aims to improve the problem that the traditional equipment in the prior art is slow in the key processes of weft insertion and beat-up, resulting in low overall production efficiency and high energy consumption, which increases production costs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency twill fabric production equipment, comprising a striped curve cam, wherein each outer wall of the striped curve cam is rotatably connected to a rocker arm, the top of the rocker arm is fixedly connected to a shuttle pusher, a shuttle pusher is provided on the right side of the outer wall of the shuttle pusher, a track is provided on the upper outer wall of the shuttle pusher, a roller is provided on the right side of each track, heddles are provided at the bottom of each roller, ceramic eyes are provided at the bottom of each heddles, a hemp belt is fixedly connected to the bottom of each ceramic eye, a roller is provided at the bottom of the hemp belt, a permanent magnet motor is provided on the right side of the bottom of each roller, an inner shaft is provided at the bottom of the inner side of the striped curve cam, an outer shaft is fixedly connected to the inner side of the inner shaft, shuttles are provided near the edge of the top of each track, and a shuttle pusher is provided at the center of the top of the track.

[0006] As a further description of the above technical solution: Large pulleys are provided on both the left and right sides of the outer wall of the outer shaft.

[0007] As a further description of the above technical solution: The bottom of the curved cam is fixedly connected to a base plate.

[0008] As a further description of the above technical solution: L-shaped reinforcing plates are fixedly connected to the top left and right sides of the base plate.

[0009] As a further description of the above technical solution: All of the aforementioned rocker arms are designed symmetrically.

[0010] This utility model has the following beneficial effects: 1. In this utility model, the equipment adopts a low-friction drive composed of a strip-curved cam and a rocker arm. The strip-curved cam converts the rotational motion of the permanent magnet motor into the smooth reciprocating oscillation of the rocker arm through the open-line profile. The heddles connected to the end of the rocker arm are flexibly connected to the heddle belt through ceramic eye. The outer shaft drives the roller to realize the fabric winding, and the inner shaft drives the pusher disc to rotate through the gear set. With the magnetic guiding structure of the pusher, energy consumption and mechanical wear are further reduced. The overall production efficiency is improved compared with traditional equipment, while achieving energy saving, consumption reduction and low maintenance costs. Attached Figure Description

[0011] Figure 1 This is a front perspective view of a high-efficiency twill fabric production equipment proposed in this utility model; Figure 2 This is a partial structural diagram of a high-efficiency twill fabric production equipment proposed in this utility model.

[0012] Legend: 1. Curved cam; 2. Rocker arm; 3. Track; 4. Shuttle pusher; 5. Roller; 6. Heddle wire; 7. Porcelain eye; 8. Brown belt; 9. Permanent magnet motor; 10. Large pulley; 11. Outer shaft; 12. Inner shaft; 13. Shuttle; 14. Base plate; 15. Shuttle pusher; 16. L-shaped reinforcing plate. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see the appendix Figure 1 - Appendix Figure 2An embodiment of this utility model provides: a high-efficiency twill fabric production equipment, including a striped curve cam 1, a rocker arm 2 rotatably connected to the outer wall of the striped curve cam 1, a shuttle pusher 4 fixedly connected to the top of the rocker arm 2, a shuttle pusher 15 provided on the right side of the outer wall of the shuttle pusher 4, a track 3 opened on the outer wall of the upper shuttle pusher 4, a roller 5 provided on the right side of the track 3, a heddle wire 6 provided at the bottom of the roller 5, a ceramic eye 7 provided at the bottom of the heddle wire 6, a hemp belt 8 fixedly connected to the bottom of the ceramic eye 7, a roller 5 provided at the bottom of the hemp belt 8, a permanent magnet motor 9 provided on the right side of the bottom of the roller 5, an inner shaft 12 provided at the bottom of the inner side of the striped curve cam 1, an outer shaft 11 fixedly connected to the inner side of the inner shaft 12, a shuttle 13 provided near the edge of the top of the track 3, and a shuttle pusher 4 provided at the middle of the top of the track 3; Specifically, a track 3 is provided on the outer wall of the shuttle disc 4. The shape and size of the track 3 are designed such that multiple rollers 5 are evenly and orderly arranged on the right side of the track 3. The rollers 5 have smooth surfaces and high hardness. They roll in an orderly manner under the guidance of the track 3. At the same time, the ceramic eye 7 has a smooth surface and high wear resistance. Its function is to provide accurate guidance, ensure the quality and stability of the fabric, and provide stable and powerful power support for the rocker arm 2.

[0015] Please see the appendix Figure 1 - Appendix Figure 2 The bottom of the curved cam 1 is fixedly connected to a base plate 14, and the top left and right sides of the base plate 14 are fixedly connected to L-shaped reinforcing plates 16. Large pulleys 10 are provided on the left and right sides of the outer wall of the outer shaft 11, and multiple rocker arms 2 are designed symmetrically. Specifically, by fixing L-shaped reinforcing plates 16 to the top left and right sides of the base plate 14, the stress borne by the base plate 14 can be effectively dispersed, thereby greatly improving the deformation resistance and overall structural stability of the base plate 14. The firm connection between the L-shaped reinforcing plates 16 and the base plate 14 provides a reliable guarantee for the stable operation of the curved cam 1. Large pulleys 10 are provided on the left and right sides of the outer wall of the outer shaft 11. The large pulleys 10 serve as power transmission. When the motor power source is started, the large pulleys 10 are driven to rotate through the belt, thereby transmitting power to the outer shaft 11, so that the outer shaft 11 rotates at a predetermined speed and direction.

[0016] Working principle: The equipment uses a low-friction drive consisting of a curved cam 1 and a rocker arm 2. The curved cam 1 converts the rotational motion of the permanent magnet motor 9 into the smooth reciprocating oscillation of the rocker arm 2 through the open-line profile. The heddle wire 6 connected to the end of the rocker arm 2 is flexibly connected to the coir belt 8 through the ceramic eye 7. With the elastic buffer design of the coir belt 8, the friction loss between the warp and heddle wire 6 is effectively reduced. In terms of power transmission, the permanent magnet motor 9 is coaxially differentially driven by the large pulley 10, the outer shaft 11, and the inner shaft 12. The motor power is optimized and distributed to the roller 5 and the shuttle pusher 4. The outer shaft 11 drives the roller 5 to wind up the fabric, and the inner shaft 12 drives the shuttle pusher 4 to rotate through the gear set. With the magnetic guiding structure of the shuttle pusher 15, the structural resonance during high-speed operation is effectively suppressed, further reducing energy consumption and mechanical wear. The overall production efficiency is improved compared with traditional equipment, while achieving energy saving, consumption reduction, and low maintenance costs.

[0017] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high efficiency twill fabric production apparatus comprising a strip curve cam (1) characterized in that: The outer wall of the curved cam (1) is rotatably connected to a rocking rod (2). The top of the rocking rod (2) is fixedly connected to a shuttle pusher (4). A shuttle pusher (15) is provided on the right side of the outer wall of the shuttle pusher (4). A track (3) is opened on the outer wall of the upper side of the shuttle pusher (4). A roller (5) is provided on the right side of the track (3). A heddle wire (6) is provided at the bottom of the roller (5). A ceramic eye (7) is provided at the bottom of the heddle wire (6). A brown belt (8) is fixedly connected to the bottom of the ceramic eye (7). A roller (5) is provided at the bottom of the brown belt (8). A permanent magnet motor (9) is provided on the right side of the bottom of the roller (5). An inner shaft (12) is provided at the bottom of the inner side of the curved cam (1). An outer shaft (11) is fixedly connected to the inner side of the inner shaft (12). A shuttle (13) is provided at the top of the track (3) near the edge. A shuttle pusher (4) is provided at the middle of the top of the track (3).

2. A high efficiency twill fabric production apparatus as claimed in claim 1, wherein: Large pulleys (10) are provided on both the left and right sides of the outer wall of the outer shaft (11).

3. A high efficiency twill fabric production apparatus as claimed in claim 1, wherein: The bottom of the curved cam (1) is fixedly connected to a base plate (14).

4. The high-efficiency twill fabric production equipment according to claim 3, characterized in that: The bottom plate (14) is fixedly connected to the left and right sides of the top with L-shaped reinforcing plates (16).

5. The high-efficiency twill fabric production equipment according to claim 1, characterized in that: All of the rocker arms (2) are designed symmetrically.

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