Multifunctional wig stick cleaning and drying integrated device

Abstract

The utility model relates to the field of wig nursing equipment, concretely to multifunctional wig hair bundle cleaning and drying integrated device, including the cleaning tank of taking the box door, is equipped with the cleaning groove and the drainage pipe in the bottom of the box, is equipped with the liquid injection pipe in the top, and takes the liquid inlet hopper and flow regulating valve, the double lifting air cylinder and the air heater are installed on the top of the cleaning tank, the pneumatic piston rod of lifting air cylinder is connected to the suspension rod, and the clamping jaw is arranged on the suspension rod, the rotating shaft of symmetrical installation is equipped with the air bag sleeve in the cleaning groove, and is driven by the drive motor, the air bag sleeve is arranged in the dislocation, and the comb steel tooth of spherical structure is arranged at the end, the air heater is connected to the U type drying pipe through the air duct, and the hot air flow guide nozzle is surrounded in the pipe, the technical scheme realizes integrated processing, the knotting efficiency is improved, the hair breakage rate is reduced, and the multi-specification hair bundle is adapted.

Description

Technical Field

[0001] This utility model relates to the field of wig care equipment, specifically a multifunctional wig hair cleaning and drying integrated device. Background Technology

[0002] As the core raw material for wig products, the cleanliness, straightness, and evenness of drying of the hairpiece directly determine the processing quality and finished appearance of the wig headpiece and hair extensions. Currently, the wig industry still relies on traditional separate operations or simple equipment for the cleaning and drying of hairpieces, which presents many technical challenges and makes it difficult to meet the demands of large-scale production and high-quality care. Specific problems are concentrated in the following aspects:

[0003] The current process requires manually soaking the hair bundles in a separate cleaning tank, manually rubbing them to remove stains, and then transferring them one by one to a drying oven to dry. Processing 100g of hair bundles at a time takes 2-3 hours. During the transfer process, the hair bundles are prone to tangling and knotting, requiring additional personnel to comb them, which not only extends the working time but also increases labor costs. Furthermore, the separate equipment requires more space and is not suitable for the space requirements of small and medium-sized wig processing plants.

[0004] Manual cleaning relies on operator experience and is prone to incomplete cleaning, such as residual grease at the roots of the hair or dust accumulation due to static electricity in synthetic fibers, resulting in a stain residue rate exceeding 15%. Some simple cleaning equipment uses rigid stirring rods to agitate the hair, and the sharp ends of these rods can easily scratch the hair cuticles, especially human hair wigs, leading to frizz, split ends, and a breakage rate exceeding 15%, reducing the utilization rate of the hair. In addition, the amount of cleaning solution injected is not precisely controlled, often resulting in waste from excessive or insufficient amounts, leading to fluctuations in cleaning effectiveness.

[0005] Uneven drying can easily lead to material defects. Traditional drying boxes mostly use a single hot air direct blowing design, which results in uneven hot air distribution. The area where the hair is stacked is prone to overheating, while the edge area is prone to incomplete drying. Moreover, the hot air directly impacts the hair strands, causing the hair strands to become disordered and fall over. After drying, a second combing is required, which further damages the hair strands. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a multifunctional wig hairpiece cleaning and drying integrated device.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: The multifunctional wig cleaning and drying integrated device of this utility model includes a cleaning box, a door hinged to the front of the cleaning box, a cleaning trough at the bottom of the cleaning box, a drain pipe at the bottom of the cleaning trough, a drain valve on the drain pipe, an injection pipe at the top of the cleaning trough, a liquid inlet hopper on the injection pipe, and a flow regulating valve connected in series on the injection pipe. A lifting cylinder is installed on the top of the cleaning box, a pneumatic piston rod is installed at the output end of the lifting cylinder, a suspension rod is installed at the bottom end of the pneumatic piston rod, and several grippers are provided on the suspension rod. A hot air blower is also installed on the top of the cleaning box, and the output end of the hot air blower is connected to the interior of the cleaning box through an air guide pipe. A drying pipe is provided on the air guide pipe, and several hot air guide nozzles are provided on the drying pipe. A heat exchange port is provided on the top of the cleaning box.

[0010] Preferably, a combing mechanism is rotatably installed inside the cleaning tank. The combing mechanism includes a rotating shaft and a drive motor. The two ends of the rotating shaft are rotatably installed at the two ends of the cleaning tank through bearings, and two rotating shafts are symmetrically arranged inside the cleaning tank. The drive motor is fixedly installed on the outer wall of the cleaning tank, and the output end of the drive motor is connected to one end of the rotating shaft through a sealed bearing. An airbag sleeve is fitted on the rotating shaft, and a plurality of combing steel teeth are arranged around the airbag sleeve.

[0011] More preferably, the combing steel teeth on the two symmetrically arranged rotating shafts in the cleaning tank have a staggered arrangement.

[0012] Preferably, the ends of the combing steel teeth are spherical.

[0013] Preferably, at least two lifting cylinders are provided on the top of the cleaning tank, and the two lifting cylinders are located on both sides of the hot air blower.

[0014] More preferably, the drying tube has a U-shaped structure, and the hot air guide nozzle is arranged around the inner side of the drying tube.

[0015] Preferably, the suspension rod is fitted with several fixed clamps, and several movable clamps are slidably installed on the suspension rod. An adjusting screw passes through the movable clamps and the fixed clamps via a threaded structure. A buffer spring is fitted on the adjusting screw, and the two ends of the buffer spring are welded to the fixed clamps and the movable clamps, respectively.

[0016] Preferably, the bottom of the fixed clamp and the movable clamp are covered with rubber pads.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a multifunctional wig hairpiece cleaning and drying integrated device, which has the following beneficial effects:

[0019] This technical solution uses a lifting cylinder to switch between immersion cleaning and detachment drying, reducing the processing time per cycle; the U-shaped drying pipe and inner guide nozzle deliver air in a directional manner, achieving a drying uniformity of 95% and avoiding rework.

[0020] The staggered comb teeth rotate with the shaft, improving detangling efficiency and reducing hair breakage rate; the airbag sleeve adapts to hair with different fluffiness, and with the vortex of cleaning liquid, the stain residue rate is ≤3%, and the straightness of the hair after drying is over 90%.

[0021] Adjustable grippers accommodate hair bundles weighing 50-200g and 20-60cm in length, preventing damage to the roots; flow control valve precisely controls liquid flow, and hot air blower adjusts temperature to suit various materials.

[0022] Dual lifting cylinders ensure the suspension rod is level and there is no handle deviation; the drain valve quickly empties sewage, resulting in a low equipment failure rate and a 40% reduction in maintenance costs, catering to both mass production and personal use scenarios. Attached Figure Description

[0023] Figure 1 This is a front view schematic diagram of the overall device of this utility model;

[0024] Figure 2 This is a rear view schematic diagram of the overall device of this utility model;

[0025] Figure 3 This is a schematic diagram of the internal gripper structure of the cleaning box of this utility model;

[0026] Figure 4 This is a schematic diagram of the internal combing mechanism of the cleaning box of this utility model;

[0027] Figure 5 This is a schematic diagram of the assembly of the gripper and suspension rod of this utility model;

[0028] In the diagram: 1. Cleaning box; 2. Cleaning tank; 3. Lifting cylinder; 4. Hot air blower; 5. Suspension rod; 6. Fixed clamp; 7. Movable clamp; 8. Adjusting screw; 9. Buffer spring; 10. Air guide pipe; 11. Drying pipe; 12. Hot air guide nozzle; 13. Heat exchange port; 14. Box door; 15. Rotating shaft; 16. Combing airbag; 17. Combing steel teeth; 18. Drive motor; 19. Drain pipe; 20. Drain valve; 21. Injection pipe; 22. Liquid inlet hopper; 23. Flow regulating valve. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-5 This utility model discloses a multifunctional wig hairpiece cleaning and drying integrated device, comprising a cleaning box 1, a door 14 hinged to the front of the cleaning box 1, a cleaning tank 2 at the bottom of the cleaning box 1, a drain pipe 19 at the bottom of the cleaning tank 2, a drain valve 20 on the drain pipe 19, an injection pipe 21 at the top of the cleaning tank 2, a liquid inlet hopper 22 on the injection pipe 21, and a flow regulating valve 23 connected in series on the injection pipe 21. The top of the cleaning box 1 is equipped with... The cleaning chamber 1 is equipped with a lifting cylinder 3, the output end of which is fitted with a pneumatic piston rod. The bottom end of the pneumatic piston rod is fitted with a suspension rod 5, which has several grippers. A hot air blower 4 is also installed on the top of the cleaning chamber 1. The output end of the hot air blower 4 is connected to the interior of the cleaning chamber 1 through a duct 10. A drying pipe 11 is provided on the duct 10, which has several hot air guide nozzles 12. A heat exchange port 13 is provided on the top of the cleaning chamber 1.

[0031] This technical solution achieves integrated processing of wig hair cleaning, combing and drying through three-dimensional collaborative design of mechanical linkage, fluid control and temperature regulation. The core logic is to vertically suspend the wig hair through an adjustable clamping mechanism, and drive the hair to be precisely immersed in the cleaning tank 2 or removed from the liquid surface by the lifting cylinder 3, so as to avoid the hair stacking and tangling.

[0032] The combing mechanism arranged in a staggered manner in the cleaning tank 2 rotates under the drive of the drive motor 18. It uses the combing steel teeth 17 with spherical structure to gently untangle the hair strands. Combined with the cleaning liquid input by the liquid injection pipe 21, it forms a composite cleaning mode of soaking and dynamic combing, which improves the cleaning efficiency and hair straightness.

[0033] The hot air guide nozzle 12, which surrounds the inner side of the U-shaped drying tube 11, directs the hot air output from the hot air blower 4 towards the suspended hair handle, avoiding the hair strands from being messed up by direct hot air blowing. At the same time, by adjusting the height of the hair handle and the drying tube 11, it ensures that the drying is uniform and the temperature is controllable, avoiding the deformation of synthetic hair and the frizz of real human hair.

[0034] The flow regulating valve 23 precisely controls the amount of cleaning fluid injected, the drain valve 20 enables rapid discharge of wastewater, and the buffer spring 9 and rubber pad design prevent root damage when fixing the hair handle. The whole process forms a complete treatment chain of precise positioning, dynamic cleaning, directional drying and non-destructive protection.

[0035] The lifting cylinder 3 drives the suspension rod 5 to move up and down through the pneumatic piston rod, realizing the position switching of the wig hairpiece being immersed in the cleaning tank 2 for the cleaning stage and the drying stage after being removed from the liquid surface.

[0036] The fixed clamp 6 and movable clamp 7 on the suspension rod 5 are spaced apart by adjusting screw 8 to accommodate hair handles weighing 50-200g / handle. The buffer spring 9 can counteract the rigid pressure during adjustment to prevent damage to the base of the hair handle. The rubber pad increases friction to prevent the hair handle from slipping during washing or drying, and also prevents damage caused by direct contact between the metal claws and the hair.

[0037] The drive motor 18 drives the rotating shaft 15 to rotate through the sealed bearing. The airbag sleeve deforms slightly when rotating with the rotating shaft 15 to adapt to hair handles with different fluffiness.

[0038] The combing steel teeth 17 are distributed around the airbag sleeve. The combing steel teeth 17 of the two rotating shafts 15 are staggered. When rotating, they can be inserted into the hair from different angles to gently push away knotted hair and avoid sharp ends from scratching the hair cuticle. At the same time, the cleaning liquid is stirred to form a local vortex, which accelerates the removal of dirt, such as grease and dust at the root of the hair. The cleaning efficiency is more than 40% higher than that of static soaking.

[0039] The spherical steel teeth reduce the contact pressure with the hair, reducing the hair breakage rate to ≤5% during combing.

[0040] Hot air blower 4, with a power of 1500-2000W and an outlet air temperature of 35-50℃, generates hot air which is delivered to the U-shaped drying tube 11 through the air guide duct 10. The U-shaped structure can surround the suspended hair handles, and each hair handle corresponds to the inner area of ​​the drying tube 11.

[0041] Hot air guide nozzles 12 are arranged around the inside of the drying tube 11. The air outlet is at a 30-45° angle to the surface of the hair shaft. The hot air is blown obliquely towards the hair strands to avoid the hair strands becoming messy or frizzy due to direct blowing. At the same time, it ensures that the hot air evenly covers all areas of the hair shaft, achieving a drying uniformity of 95%, compared to 70% uniformity with traditional direct blowing. During the hot air drying process, steam and air heat can be exchanged through the heat exchange port 13.

[0042] The liquid inlet hopper 22 is used to add clean water or special cleaning solution for wigs. The flow regulating valve 23 precisely controls the amount of cleaning solution injected. It is calculated according to the weight of the wig bundle. Usually, 100g of wig bundle corresponds to 2-3L of cleaning solution, which avoids waste due to excessive cleaning solution or incomplete cleaning due to insufficient cleaning solution.

[0043] After cleaning, open the drain valve 20 and quickly discharge the wastewater through the drain pipe 19 to avoid secondary pollution caused by wastewater residue.

[0044] Two lifting cylinders 3 are located on both sides of the hot air blower 4, which synchronously drive the pneumatic piston rod to lift and lower, ensuring that the suspension rod 5 is horizontal and stable, avoiding the hair handle from shifting due to unilateral force, and ensuring that all hair handles are evenly immersed in the cleaning solution or dried by hot air, thus improving the consistency of processing.

[0045] The U-shaped structure allows the drying tubes 11 to be distributed around the hair handle, and the inner guide nozzles can concentrate the hot air to the hair handle, increasing the heat utilization rate by 30% while reducing the generation of condensate in the chamber and shortening the drying time to 20-30 minutes.

[0046] The movable clamp 7 can slide along the suspension rod 5, and the clamping distance can be infinitely adjusted in conjunction with the adjusting screw 8; the buffer spring 9 provides buffer when the adjusting screw 8 is tightened, so as to avoid the clamping claws from excessively squeezing the hair root, causing hair to fall out.

[0047] The combing teeth 17 of the two rotating shafts 15 are staggered, which can cover the entire cross section of the hair when rotating, avoiding the combing blind spots that exist in traditional parallel teeth, ensuring that every strand of hair can be gently combed, and improving the detangling efficiency by 50%.

[0048] The lifting cylinder 3, hot air blower 4, and drive motor 18 in this technical solution can be controlled by a PLC programmable controller with mature application technology, and each electrical component in this technical solution can be connected to the mains power supply using a conventional circuit structure.

[0049] Detailed Workflow

[0050] Pretreatment and equipment preparation stage

[0051] Check the material and specifications of the wig to be treated, and select the corresponding cleaning solution. Use a neutral cleaning solution for synthetic hair and a cleaning solution containing nourishing ingredients for real human hair.

[0052] Check the equipment status: whether the lifting cylinder 3 extends and retracts normally, whether the hot air blower 4 has the required air temperature, whether the combing mechanism shaft 15 rotates smoothly, and whether the drain valve 20 is sealed.

[0053] Cleaning fluid preparation and injection

[0054] Pour the cleaning solution or water into the liquid inlet hopper 22. Calculate the required amount of cleaning solution based on the total weight of the hair bundles. For example, 40-60L of cleaning solution is needed for 20 hair bundles weighing 100g each.

[0055] Open the flow regulating valve 23 and control the injection speed to 2-3L / min. Observe the liquid level in the cleaning tank 2. The liquid level should be such that there is still 5-10cm of clearance after the hairpin is fully submerged. After the preset liquid level is reached, close the flow regulating valve 23.

[0056] Wig hair fixing stage

[0057] Grip gap adjustment

[0058] Depending on the thickness of the hair shaft base, rotate the adjusting screw 8 to push the movable clamp 7 to slide along the suspension rod 5, adjusting the distance between the fixed clamp 6 and the movable clamp 7. Ensure the rubber pad is tightly fitted to the hair shaft base without any looseness;

[0059] The buffer spring 9 automatically compresses during adjustment to provide cushioning force and prevent damage to the hair at the base of the hairpiece.

[0060] Hair handle suspension and positioning

[0061] Secure the base of each wig hairpiece between the clips to ensure that the hairpiece hangs down naturally and vertically without twisting or stacking.

[0062] Each hanging rod 5 can hold 8-12 hairpins, with a spacing of ≥10cm between adjacent hairpins to prevent them from getting tangled during washing or combing.

[0063] Dynamic cleaning and combing stage

[0064] Hair tucked into cleaning solution

[0065] Start the lifting cylinder 3. The pneumatic piston rod drives the suspension rod 5 to descend, slowly immersing the hair handle into the cleaning fluid in the cleaning tank 2 until the hair handle is completely submerged. Then, turn off the lifting cylinder 3.

[0066] Organizational startup and cleanup

[0067] Turn on the drive motor 18 to drive the two rotating shafts 15 to rotate synchronously;

[0068] The combing steel teeth 17 on the rotating shaft 15 are staggered and rotate with the airbag sleeve, gently inserting into the hair shaft to push away knotted hair strands, while agitating the cleaning liquid to form a local vortex, accelerating the removal of stains.

[0069] The cleaning time is set according to the material: 8-12 minutes for synthetic hair and 12-15 minutes for human hair. During the cleaning, the cleaning status can be observed through the observation window of the front door 14 of the cleaning box 1, such as the hair strands being untangled and the stains being removed.

[0070] Drainage and drying stages

[0071] sewage discharge

[0072] After cleaning is completed, open the drain valve 20 and drain the wastewater in the cleaning tank 2 through the drain pipe 19;

[0073] After the sewage is drained, the lifting cylinder 3 is activated, which drives the suspension rod 5 to rise, so that the hair handle is removed from the cleaning tank 2 and stays until there is no obvious dripping water from the hair tip.

[0074] directional drying operation

[0075] Start the hot air blower 4 and set the air outlet temperature: 35-40℃ for chemical fiber hair and 40-45℃ for human hair. The hot air is delivered to the U-shaped drying pipe 11 through the air guide pipe 10 and blown obliquely towards the hair bundle through the hot air guide nozzle 12 that surrounds the inner side.

[0076] During the drying process, the lifting cylinder 3 can be activated every 5 minutes to finely adjust the height of the suspension rod 5, ensuring that the upper and lower ends of the hair are dried evenly.

[0077] Drying time: 20-25 minutes for synthetic hair, 25-30 minutes for human hair. The dryness of the hair can be judged by observing the window. The hair should be fluffy and without any signs of moisture.

[0078] Finishing and equipment cleaning phase

[0079] Equipment shutdown and handle removal

[0080] After drying is qualified, turn off the hot air blower 4 and all power supplies, and open the front door 14 of the cleaning box 1;

[0081] Loosen the adjusting screws 8 one by one, remove the fixed wig hairpins, and the process is complete.

[0082] Equipment cleaning and maintenance

[0083] Close the drain valve 20, inject clean water through the inlet hopper 22, start the combing mechanism to rotate for 5-8 minutes to clean the combing steel teeth 17 and the inner wall of the cleaning tank 2 of any remaining hair or dirt.

[0084] After draining the clean water, wipe the water stains off the surface of the cleaning tank 2 and the drying tube 11, check whether the gripper rubber pads are worn and whether the combing steel teeth 17 are loose, and ensure that the equipment can be used normally next time.

[0085] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multifunctional wig hairpiece cleaning and drying integrated device, characterized in that, The system includes a cleaning tank (1), with a door (14) hinged to the front side. A cleaning trough (2) is located at the bottom of the cleaning tank (1), and a drain pipe (19) is located at the bottom of the cleaning trough (2). A drain valve (20) is installed on the drain pipe (19). An injection pipe (21) is located at the top of the cleaning trough (2), and an inlet hopper (22) is installed on the injection pipe (21). A flow regulating valve (23) is connected in series with the injection pipe (21). A lifting cylinder (3) is installed on the top of the cleaning tank (1). The output end of the lifting cylinder (3) is equipped with a pneumatic piston rod, and the bottom end of the pneumatic piston rod is equipped with a suspension rod (5). The suspension rod (5) is provided with several grippers. The top of the cleaning box (1) is also equipped with a hot air blower (4). The output end of the hot air blower (4) is connected to the inside of the cleaning box (1) through a duct (10). The duct (10) is provided with a drying pipe (11). The drying pipe (11) is provided with several hot air guide nozzles (12). The top of the cleaning box (1) is provided with a heat exchange port (13).

2. The multifunctional wig hairpiece cleaning and drying integrated device according to claim 1, characterized in that, A combing mechanism is rotatably installed inside the cleaning tank (2). The combing mechanism includes a rotating shaft (15) and a drive motor (18). The two ends of the rotating shaft (15) are rotatably installed at the two ends of the cleaning tank (2) through bearings. Two rotating shafts (15) are symmetrically arranged inside the cleaning tank (2). The drive motor (18) is fixedly installed on the outer wall of the cleaning box (1). The output end of the drive motor (18) is connected to one end of the rotating shaft (15) through a sealed bearing. An airbag sleeve is fitted on the rotating shaft (15). Several combing steel teeth (17) are arranged around the airbag sleeve.

3. The multifunctional wig hairpiece cleaning and drying integrated device according to claim 2, characterized in that, The combing steel teeth (17) on the two symmetrically arranged rotating shafts (15) in the cleaning tank (2) are arranged in a staggered manner.

4. The multifunctional wig hairpiece cleaning and drying integrated device according to claim 2, characterized in that, The ends of the combing steel teeth (17) are spherical.

5. The multifunctional wig hair stick washing and drying integrated device according to claim 1, characterized in that, At least two lifting cylinders (3) are provided on the top of the cleaning box (1), and the two lifting cylinders (3) are located on both sides of the hot air blower (4).

6. The multifunctional wig hairpiece cleaning and drying integrated device according to claim 1, characterized in that, The drying tube (11) adopts a U-shaped structure, and the hot air guide nozzle (12) is arranged around the inner side of the drying tube (11).

7. The multifunctional wig hairpiece cleaning and drying integrated device according to claim 6, characterized in that, Several fixed clamps (6) are fitted on the suspension rod (5), and several movable clamps (7) are slidably installed on the suspension rod (5). An adjusting screw (8) passes through the movable clamps (7) and the fixed clamps (6) through a threaded structure. A buffer spring (9) is fitted on the adjusting screw (8), and the two ends of the buffer spring (9) are welded to the fixed clamps (6) and the movable clamps (7) respectively.

8. The multifunctional wig hairpiece cleaning and drying integrated device according to claim 7, characterized in that, The bottom of the fixed clamp (6) and the movable clamp (7) are covered with rubber pads.

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