A multi-component natural dyeing apparatus
Patent Information
- Application Number
- CN202521744008.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种用于纺织品染色的专用设备,解决了因挂衣架位置固定不变,不可移动,导致了工作人员在取装衣服时操作困难、效率低下的问题
1、通过设置第一电机驱动第一丝杆转动,第一丝杆转动时,受安装槽约束的滑块进行移动,带动挂衣架及与其连接的滑动臂移动,滑动臂受滑槽自由度限制,为挂衣架前端提供支撑,此结构避免了挂衣架移出时仅由滑块承重的问题,该设计结构实现了挂衣架在预定工作区与非工作区间的平稳可靠移动,通过滑动臂与滑槽配合为挂衣架前端提供有效支撑,显著优化了移出状态下的整体受力分布,提升了结构稳定性与承重能力,确保挂衣架移动自如,极大地方便了工作人员取放衣物操作;
Smart Images

Figure CN224741288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dyeing equipment, and in particular to a dyeing device for multi-component natural dyes. Background Technology
[0002] Multi-component natural dye dyeing equipment is a specialized device for dyeing textiles. By precisely controlling the dye ratio and dyeing process, it achieves uniform coloring of fabrics. In the textile printing and dyeing industry, natural dyes are favored because of their environmental friendliness and unique color effects.
[0003] However, traditional dyeing equipment usually adopts a fixed clothes rack structure. During the dyeing process, the loading and unloading of clothes must be completed in a fixed position. Since the clothes rack cannot be moved, the staff must maintain a specific posture for a long time when loading and unloading clothes, which is not only difficult to operate, but also easily leads to increased labor intensity. In addition, the fixed structure limits the space utilization of the dyeing tank and affects the efficiency of mass production. Based on this, a multi-component natural dye dyeing device is proposed to solve the above problems. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, this utility model provides a special equipment for dyeing textiles, which solves the problem that the fixed position of the clothes hanger makes it difficult for workers to operate and inefficient when loading and unloading clothes.
[0005] The technical solution of this utility model is as follows: a multi-component natural dyeing device, including a dyeing chamber; and a first lead screw. An installation platform is provided at the upper end of the dyeing chamber, and an installation groove is opened at the upper end of the installation platform. A first motor is fixedly installed at the rear end of the installation platform. The two ends of the first lead screw are rotatably connected to the inner wall of the installation groove. The output end of the first motor is fixedly connected to the first lead screw. The first motor is used to drive the first lead screw to rotate. A slider is threadedly connected to the outer surface of the first lead screw. A clothes hanger is fixedly installed at the lower end of the slider. A left-right symmetrical sliding groove is opened at the front end of the installation platform. A sliding arm is slidably connected inside the sliding groove. The sliding arm is fixedly connected to the clothes hanger. A stirring component and a heating component are provided inside the dyeing chamber. A lifting component and a quick-release component are provided at both the left and right ends of the dyeing chamber.
[0006] By setting up a first motor, the first motor drives the first lead screw to rotate. When the first lead screw rotates, it restricts the rotation of the slider through the mounting groove, thereby driving the slider to move. When the slider moves, it drives the clothes hanger to move. Then, by setting up a sliding arm, since the sliding arm is connected to the clothes hanger, the movement of the clothes hanger drives the sliding arm to move. Because the sliding arm restricts the degree of freedom of the sliding groove, it provides support for the front end of the clothes hanger. This avoids the situation where there is no additional support point when the clothes hanger is moved out, and all the weight is borne by the slider. This achieves the purpose of controlling the movement of the clothes hanger between the working area and the non-working area, making it convenient for workers to load and unload clothes. This solves the problem of existing multi-component natural dye dyeing devices, where the clothes hanger position is fixed and cannot be moved, resulting in difficult operation and low efficiency for workers when loading and unloading clothes.
[0007] Furthermore, the quick-release assembly includes connecting plates, guide rails are fixedly installed at both ends of the dyeing chamber, the two connecting plates are slidably connected to their corresponding guide rails, slots are provided at the four corners of the upper end of the connecting plates and the dyeing chamber, and pins are slidably connected inside the slots, and sleeves are fixedly installed on the side of the two connecting plates away from the dyeing chamber.
[0008] Furthermore, the stirring assembly includes stirring blades, a second motor is fixedly installed at the lower end of the dyeing chamber, the stirring blades are rotatably connected to the lower interior of the dyeing chamber, the output end of the second motor is fixedly connected to the stirring blades, the second motor is used to drive the stirring blades to rotate, and a protective cover is fixedly installed at the lower interior of the dyeing chamber.
[0009] Furthermore, the heating assembly includes a heating tube, and mounting bases are fixedly installed at both the front and rear ends of the dyeing chamber, with the heating tubes being fixedly connected to the interior of the mounting bases.
[0010] Furthermore, the lifting assembly includes a third motor, and two third motors are fixedly connected to the lower end of their corresponding sleeves. The sleeves are equipped with transmission components.
[0011] Furthermore, the transmission component includes a second lead screw, the lower ends of the two second lead screws are rotatably connected to the lower inner end of their corresponding sleeves, the output end of the third motor is fixedly connected to the second lead screw, the third motor is used to drive the second lead screw to rotate, and the outer surface of the two second lead screws is provided with a sliding element.
[0012] Furthermore, the sliding component includes telescopic cylinders, two telescopic cylinders are threadedly connected to their corresponding second lead screws, the upper end of the telescopic cylinders is fixedly connected to the lower end of the mounting platform, and when the second lead screw rotates, it drives the telescopic cylinders and the mounting platform to move.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects: 1. By setting a first motor to drive the first lead screw to rotate, when the first lead screw rotates, the slider constrained by the mounting groove moves, driving the clothes hanger and the sliding arm connected to it to move. The sliding arm is restricted by the degree of freedom of the slide groove, providing support for the front end of the clothes hanger. This structure avoids the problem that the clothes hanger is only supported by the slider when it is moved out. This design structure realizes the smooth and reliable movement of the clothes hanger in the predetermined working area and non-working area. The sliding arm and the slide groove cooperate to provide effective support for the front end of the clothes hanger, significantly optimizing the overall force distribution in the moved state, improving the structural stability and load-bearing capacity, ensuring that the clothes hanger moves freely, and greatly facilitating the operation of staff to pick up and put down clothes. 2. By setting guide rails, the connecting plate is inserted into the aligned guide rail through its upper opening, realizing the quick connection between the connecting plate and related parts and the dyeing chamber. Then, by setting slots and pins, after the connecting plate is fully inserted, its upper slot is aligned with the upper slot of the dyeing chamber, and the pin is inserted to complete the fixation. This structure uses the cooperation of guide rail guidance and pin positioning to realize the quick, accurate alignment and rigid connection between the dyeing chamber and the connecting plate assembly. There is no need for traditional bolt locking, the operation is simple and quick, significantly improving the disassembly and assembly efficiency of the equipment, greatly shortening the maintenance time, and facilitating daily maintenance work such as cleaning, inspection or component replacement. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the installation platform structure of this utility model; Figure 3 This is a schematic diagram of the connecting plate structure of this utility model; Figure 4 This is a schematic diagram of the sleeve structure of this utility model; Figure 5 This is a schematic diagram of the dyeing chamber structure of this utility model.
[0015] In the diagram: 1. Immersion chamber; 2. Mounting platform; 3. First motor; 4. Mounting groove; 5. First lead screw; 6. Slider; 7. Clothes hanger; 8. Slide groove; 9. Sliding arm; 10. Guide rail; 11. Connecting plate; 12. Slot; 13. Pin; 14. Sleeve; 15. Second motor; 16. Stirring blade; 17. Protective cover; 18. Mounting base; 19. Heating tube; 20. Third motor; 21. Second lead screw; 22. Telescopic cylinder. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-5 This utility model provides an embodiment: a multi-component natural dyeing device, including a dyeing chamber 1; and a first lead screw 5. The upper end of the dyeing chamber 1 is provided with an installation platform 2, and the upper end of the installation platform 2 is provided with an installation groove 4. The rear end of the installation platform 2 is fixedly installed with a first motor 3. The two ends of the first lead screw 5 are rotatably connected to the inner wall of the installation groove 4 respectively. The output end of the first motor 3 is fixedly connected to the first lead screw 5. The first motor 3 is used to drive the first lead screw 5 to rotate. The outer surface of the first lead screw 5 is threadedly connected with a slider 6. The lower end of the slider 6 is fixedly installed with a clothes hanger 7. The front end of the installation platform 2 is provided with left and right symmetrical sliding grooves 8. The sliding arms 9 are slidably connected inside the sliding grooves 8. The sliding arms 9 are fixedly connected to the clothes hangers 7. The dyeing chamber 1 is provided with a stirring component and a heating component. The left and right ends of the dyeing chamber 1 are provided with lifting components and quick-release components.
[0018] In this embodiment, a first motor 3 is provided. When the first motor 3 runs, it drives the first lead screw 5 to rotate. When the first lead screw 5 rotates, it restricts the rotation of the slider 6 through the mounting groove 4, thereby driving the slider 6 to move. When the slider 6 moves, it drives the clothes hanger 7 to move. Furthermore, a sliding arm 9 is provided. Since the sliding arm 9 is connected to the clothes hanger 7, it drives the sliding arm 9 to move when the clothes hanger 7 moves. And since the sliding groove 8 restricts the degree of freedom of the sliding arm 9, it provides support for the front end of the clothes hanger 7, avoiding the lack of additional support points when the clothes hanger 7 moves out. All the weight is borne by the slider 6, thereby achieving the purpose of controlling the movement of the clothes hanger 7 between the working area and the non-working area, making it convenient for staff to pick up and put down clothes.
[0019] Please see Figures 1-5In this embodiment, the quick-release assembly includes connecting plates 11. Guide rails 10 are fixedly installed at both ends of the dyeing chamber 1. The two connecting plates 11 are slidably connected to their corresponding guide rails 10. Slots 12 are provided at the four upper corners of both the connecting plates 11 and the dyeing chamber 1. Pins 13 are slidably connected inside the slots 12. Sleeves 14 are fixedly installed on the side of the two connecting plates 11 away from the dyeing chamber 1. By setting the guide rails 10, the connecting plates 11 and guide rails 10 are aligned and inserted, thus completing the quick connection between the connecting plates 11 and their connected parts and the dyeing chamber 1. Furthermore, by setting the slots 12 and pins 13, when the connecting plate 11 is fully inserted, its slot 12 will align with the upper slot 12 of the dyeing chamber 1. Then, the pins 13 are inserted into the slots 12 to fix the position, thereby achieving boltless connection and quick maintenance. The mixing assembly includes a mixing blade 16. A second motor 15 is fixedly installed at the lower end of the dyeing chamber 1. The mixing blade 16 is rotatably connected to the lower interior of the dyeing chamber 1. The output end of the second motor 15 is fixedly connected to the mixing blade 16. The second motor 15 is used to drive the mixing blade 16 to rotate. A protective cover 17 is fixedly installed at the lower interior of the dyeing chamber 1. By setting the second motor 15, the mixing blade 16 is driven to rotate when the second motor 15 is running. When the mixing blade 16 rotates, the dye inside the dyeing chamber 1 forms a vortex, which avoids dye precipitation and concentration stratification, and enhances the dye's penetration into clothing, reducing color difference. Furthermore, by setting the protective cover 17, it is prevented that threads from clothing are caught in the mixing blade 16. A sealing part is used at the part where the output end of the second motor 15 passes through the dyeing chamber 1 to prevent liquid from seeping out of the penetration part, thereby achieving the purpose of improving dyeing quality.
[0020] Please see Figures 1-5In this embodiment, the heating assembly includes a heating tube 19. Mounting seats 18 are fixedly installed at both the front and rear ends of the dyeing chamber 1. The heating tube 19 is fixedly connected to the interior of the mounting seats 18. By setting the heating tube 19, the dye inside the dyeing chamber 1 is heated, causing the dye molecules to move faster, increasing the penetration rate and fixation rate, thereby accelerating the dyeing process. The lifting assembly includes a third motor 20. Two third motors 20 are fixedly connected to the lower ends of their corresponding sleeves 14. A transmission component is provided inside the sleeve 14, including second lead screws 21. The lower ends of the two second lead screws 21 are rotatably connected to the lower ends of their corresponding sleeves 14. The output end of the third motor 20 is fixedly connected to the second lead screws 21. The third motor 20 is used to drive the second lead screws 21 to rotate. The outer surface of the 1 is provided with sliding parts, including telescopic cylinders 22. Two telescopic cylinders 22 are threadedly connected to their corresponding second lead screws 21. The upper end of the telescopic cylinder 22 is fixedly connected to the lower end of the mounting platform 2. When the second lead screw 21 rotates, it drives the telescopic cylinder 22 and the mounting platform 2 to move. By setting a third motor 20, the two third motors 20 on both sides are controlled by an external controller, so that the two third motors 20 run synchronously. When the third motor 20 runs, it drives the second lead screw 21 to rotate. When the second lead screw 21 rotates, it restricts the rotation of the telescopic cylinder 22 through the sleeve 14, thereby driving the telescopic cylinder 22 to move. When the telescopic cylinder 22 moves, it drives the mounting platform 2 and its connected parts to move, thereby controlling the height of the clothes hanger 7 and completing the purpose of automatically lowering the clothes for soaking or lifting them up to end the soaking.
[0021] The working principle of the above embodiments is as follows: When the operator needs to dye, the first motor 3 is turned on to drive the first lead screw 5 to rotate. The mounting groove 4 restricts the slider 6, causing the slider 6 and the fixed clothes hanger 7 to move horizontally. Simultaneously, the sliding arm 9 fixed to the clothes hanger 7 slides within the groove 8 at the front end of the mounting platform 2, providing front-end support and allowing the clothes hanger 7 to move out of the dyeing chamber 1 for easy loading and unloading of clothing. During dyeing, the third motors 20 on both sides synchronously rotate the second lead screw 21. Because the sleeve 14 restricts the rotation of the telescopic cylinder 22, the second lead screw 21 pushes the telescopic cylinder... The retractable cylinder 22 rises and falls, thereby causing the installation platform 2, the clothes rack 7 and the clothes on it to descend into the dyeing chamber 1 or rise out of the dye. The second motor 15 drives the stirring blade 16 to rotate, preventing the dye from settling and layering and enhancing penetration. The external protective cover 17 prevents the clothes from getting tangled. The heating tube 19 heats the dye to accelerate molecular movement and fix the color. During maintenance, the pin 13 can be pulled out to slide the connecting plate 11 along the guide rail 10 and the third motor 20, sleeve 14, second lead screw 21, telescopic cylinder 22 and other components away from the dyeing chamber 1.
[0022] It should be noted that the control method of this utility model is controlled by a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. The power supply is also common knowledge in the field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail here.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-component natural dyeing apparatus, comprising an immersion dyeing chamber (1); characterized in that: It also includes a first lead screw (5), an installation platform (2) is provided at the upper end of the dyeing chamber (1), an installation groove (4) is provided at the upper end of the installation platform (2), a first motor (3) is fixedly installed at the rear end of the installation platform (2), the two ends of the first lead screw (5) are rotatably connected to the inner wall of the installation groove (4), the output end of the first motor (3) is fixedly connected to the first lead screw (5), the first motor (3) is used to drive the first lead screw (5) to rotate, a slider (6) is threadedly connected to the outer surface of the first lead screw (5), a clothes hanger (7) is fixedly installed at the lower end of the slider (6), a left-right symmetrical sliding groove (8) is provided at the front end of the installation platform (2), a sliding arm (9) is slidably connected inside the sliding groove (8), the sliding arm (9) is fixedly connected to the clothes hanger (7), a stirring component and a heating component are provided inside the dyeing chamber (1), and lifting devices are provided at both the left and right ends of the dyeing chamber (1). The components and quick-release components include connecting plates (11), guide rails (10) are fixedly installed at both ends of the dyeing chamber (1), the two connecting plates (11) are slidably connected to their corresponding guide rails (10), slots (12) are provided at the four corners of the upper end of the connecting plates (11) and the dyeing chamber (1), and pins (13) are slidably connected inside the slots (12). Sleeves (14) are fixedly installed on the side of the two connecting plates (11) away from the dyeing chamber (1). The stirring component includes stirring blades (16), a second motor (15) is fixedly installed at the lower end of the dyeing chamber (1), the stirring blades (16) are rotatably connected to the lower end of the inside of the dyeing chamber (1), the output end of the second motor (15) is fixedly connected to the stirring blades (16), and the second motor (15) is used to drive the stirring blades (16) to rotate. A protective cover (17) is fixedly installed at the lower end of the inside of the dyeing chamber (1).
2. The multi-component natural dyeing apparatus according to claim 1, characterized in that: The heating assembly includes a heating tube (19), and mounting bases (18) are fixedly installed at both the front and rear ends of the interior of the dyeing chamber (1). The heating tube (19) is fixedly connected to the interior of the mounting base (18).
3. The multi-component natural dyeing apparatus according to claim 1, characterized in that: The lifting assembly includes a third motor (20), and two third motors (20) are fixedly connected to the lower end of their corresponding sleeves (14). The sleeves (14) are equipped with transmission components inside.
4. A multi-component natural dyeing apparatus according to claim 3, wherein: The transmission component includes a second lead screw (21), the lower ends of the two second lead screws (21) are rotatably connected to the lower inner end of their corresponding sleeves (14), the output end of the third motor (20) is fixedly connected to the second lead screw (21), the third motor (20) is used to drive the second lead screw (21) to rotate, and the outer surfaces of the two second lead screws (21) are provided with sliding parts.
5. The multi-component natural dyeing apparatus according to claim 4, characterized in that: The sliding component includes a telescopic cylinder (22), and the two telescopic cylinders (22) are threadedly connected to their corresponding second screw (21). The upper end of the telescopic cylinder (22) is fixedly connected to the lower end of the mounting platform (2). When the second screw (21) rotates, it drives the telescopic cylinder (22) and the mounting platform (2) to move.