An asphalt concrete vibrating device for road construction
Patent Information
- Application Number
- CN202521861886.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-30
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-30
AI Technical Summary
[0004]本实用新型的目的在于一种用于道路施工的沥青混凝土振捣装置,解决传统沥青混凝土振捣装置通常是单点振动,单点振动易导致局部过振或漏振,难以实现大范围、多维度的同步振捣,导致混合料内部易残留空隙和离析现象,影响整体密实度的问题
[0015](1)本实用新型振动棒外表面的外螺纹与扩振机构的螺纹连接管螺纹连接固定,将基础振动传导至分支结构,螺纹连接管周侧的若干分支杆同步接收主振源信号,并通过连接环、连接弹簧驱动末端的分支震动杆进行二次高频微幅振动,弹簧设计可缓冲冲击并维持动态平衡,确保各分支独立且协同工作,实现大面积、多维度的同时振捣,显著提高沥青混合料的密实度和平整度。
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Figure CN224741401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of asphalt concrete vibration devices, specifically an asphalt concrete vibration device for road construction. Background Technology
[0002] The asphalt concrete vibrating device is a core component of the asphalt paver's working device. It is mainly used to initially compact and level the asphalt mixture after paving, laying the foundation for subsequent screeding operations. Its structure typically includes key components such as a vibrating beam, eccentric shaft, and hydraulic drive system. It achieves the compaction of the mixture through high-frequency vibration, while pressing large aggregate particles into the pavement layer, improving the stability and durability of the road structure.
[0003] Traditional asphalt concrete vibrating devices typically vibrate at a single point. Single-point vibration can easily lead to local over-vibration or under-vibration, making it difficult to achieve large-scale, multi-dimensional synchronous vibration. This results in voids and segregation within the mixture, affecting the overall compaction. Utility Model Content
[0004] The purpose of this utility model is to provide an asphalt concrete vibration device for road construction, which solves the problem that traditional asphalt concrete vibration devices usually vibrate at a single point. Single-point vibration is prone to local over-vibration or under-vibration, making it difficult to achieve large-scale, multi-dimensional synchronous vibration, resulting in voids and segregation in the mixture, which affects the overall density.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is an asphalt concrete vibration device for road construction, including a vibrator, a base fixedly installed on the lower surface of the vibrator, a connecting hose fixedly installed at the output end of the vibrator, a vibrating rod fixedly installed at one end of the connecting hose, an external thread on the outer surface of the vibrating rod, a vibration amplification mechanism threaded to the outer surface of the external thread, and the amplification end of the vibration amplification mechanism is located at one end of the vibrating rod.
[0007] Furthermore, the vibration amplification mechanism includes a threaded connecting pipe, which is threaded to the outer surface of the external thread, and several branch rods are fixedly installed on the circumferential side of the threaded connecting pipe.
[0008] Furthermore, a connecting ring is fixedly installed at one end of several of the branch rods, and a number of connecting springs are fixedly installed on the lower surface of the connecting ring;
[0009] Furthermore, a branch vibration rod is fixedly installed at one end of each connecting spring;
[0010] Furthermore, a sealing ring is fixedly installed at one end of the threaded connecting pipe, and the sealing ring abuts against the outer surface of the vibrating rod;
[0011] The external thread on the outer surface of the vibrator is fixedly connected to the threaded connecting pipe of the vibration amplification mechanism, transmitting the foundation vibration to the branch structure. Several branch rods around the threaded connecting pipe synchronously receive the main vibration source signal and drive the branch vibrator rod at the end to perform secondary high-frequency micro-amplitude vibration through the connecting ring and connecting spring. The spring design can buffer the impact and maintain dynamic balance, ensuring that each branch works independently and collaboratively, realizing simultaneous vibration of a large area and multiple dimensions, and significantly improving the density and smoothness of the asphalt mixture.
[0012] Furthermore, the outer surface of the connecting hose is fixedly fitted with Velcro;
[0013] The Velcro straps on the outside of the connecting hose allow it to be strapped to the worker's arm, thereby improving the worker's comfort when holding the connecting hose and reducing labor intensity.
[0014] This utility model has the following beneficial effects:
[0015] (1) The external thread on the outer surface of the vibrator of this utility model is connected and fixed to the threaded connecting pipe of the vibration expansion mechanism, so as to transmit the basic vibration to the branch structure. Several branch rods on the periphery of the threaded connecting pipe synchronously receive the main vibration source signal, and drive the branch vibration rod at the end of the connecting ring and the connecting spring to perform secondary high-frequency micro-amplitude vibration. The spring design can buffer the impact and maintain dynamic balance, ensuring that each branch works independently and collaboratively, realizing simultaneous vibration of large area and multiple dimensions, and significantly improving the density and smoothness of asphalt mixture.
[0016] (2) The Velcro on the outside of the connecting hose of this utility model can be used to tie the connecting hose to the worker's arm, thereby improving the worker's comfort when holding the connecting hose and reducing labor intensity.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram showing the overall structure of this utility model disassembled;
[0021] Figure 3 This utility model Figure 2 Enlarged schematic diagram of structure B in the diagram;
[0022] Figure 4 This utility model Figure 2 Enlarged schematic diagram of structure A in the image;
[0023] The attached diagram lists the components represented by each number as follows:
[0024] In the diagram: 1. Vibrator; 2. Base; 3. Connecting hose; 4. Vibrating rod; 401. External thread; 5. Vibration amplification mechanism; 501. Threaded connecting pipe; 502. Branch rod; 503. Connecting ring; 504. Connecting spring; 505. Branch vibrating rod; 506. Sealing ring; 6. Velcro. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-4 As shown, this utility model is an asphalt concrete vibration device for road construction, including a vibrator 1, a base 2 fixedly installed on the lower surface of the vibrator 1, a connecting hose 3 fixedly installed at the output end of the vibrator 1, a vibrating rod 4 fixedly installed at one end of the connecting hose 3, an external thread 401 opened on the outer surface of the vibrating rod 4, a vibration amplification mechanism 5 threadedly connected to the outer surface of the external thread 401, and the vibration amplification end of the vibration amplification mechanism 5 is located at one end of the vibrating rod 4.
[0027] After the vibrator 1 is started, the vibration energy at its output end is transmitted to the vibrator 4 through the connecting hose 3, causing the vibrator to generate high-frequency reciprocating motion.
[0028] The vibration amplification mechanism 5 includes a threaded connecting pipe 501, which is threaded to the outer surface of the external thread 401. Several branch rods 502 are fixedly installed on the circumferential side of the threaded connecting pipe 501.
[0029] A connecting ring 503 is fixedly installed at one end of several branch rods 502, and a number of connecting springs 504 are fixedly installed on the lower surface of the connecting ring 503;
[0030] A branch vibration rod 505 is fixedly installed at one end of each connecting spring 504;
[0031] A sealing ring 506 is fixedly installed at one end of the threaded connecting pipe 501, and the sealing ring 506 abuts against the outer surface of the vibrating rod 4.
[0032] The external thread 401 on the outer surface of the vibrator is threadedly connected and fixed to the threaded connecting pipe 501 of the vibration amplification mechanism 5, transmitting the foundation vibration to the branch structure. Several branch rods 502 around the threaded connecting pipe synchronously receive the main vibration source signal and drive the branch vibration rod 505 at the end to perform secondary high-frequency micro-amplitude vibration through the connecting ring 503 and the connecting spring 504. The spring design can buffer the impact and maintain dynamic balance, ensuring that each branch works independently and collaboratively, realizing simultaneous vibration of a large area and multiple dimensions, and significantly improving the density and smoothness of the asphalt mixture.
[0033] Velcro 6 is fixedly installed on the outer surface of the connecting hose 3;
[0034] The Velcro 6 on the outside of the connecting hose can be used to secure the connecting hose 3 to the worker's arm, thereby improving the worker's comfort when holding the connecting hose 3 and reducing labor intensity.
[0035] When in use, after the vibrator 1 is started, the vibration energy at its output end is transmitted to the vibrator 4 through the connecting hose 3, causing the vibrator to generate high-frequency reciprocating motion.
[0036] The external thread 401 on the outer surface of the vibrator is threadedly connected and fixed to the threaded connecting pipe 501 of the vibration amplification mechanism 5, transmitting the foundation vibration to the branch structure. Several branch rods 502 on the periphery of the threaded connecting pipe synchronously receive the main vibration source signal and drive the branch vibration rod 505 at the end to perform secondary high-frequency micro-amplitude vibration through the connecting ring 503 and the connecting spring 504. The spring design can buffer the impact and maintain dynamic balance, ensuring that each branch works independently and collaboratively, realizing simultaneous vibration of a large area and multiple dimensions, and significantly improving the density and smoothness of the asphalt mixture.
[0037] The sealing ring 506 fits tightly against the surface of the vibrator, thus preventing foreign matter from entering the thread gap.
[0038] The Velcro 6 on the outside of the connecting hose allows the connecting hose 3 to be strapped to the worker's arm, thereby improving the worker's comfort when holding the connecting hose 3 and reducing labor intensity.
[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An asphalt concrete vibration device for road construction, comprising a vibrator (1), a base (2) fixedly mounted on the lower surface of the vibrator (1), a connecting hose (3) fixedly mounted on the output end of the vibrator (1), and a vibrating rod (4) fixedly mounted on one end of the connecting hose (3), characterized in that: The outer surface of the vibrating rod (4) is provided with an external thread (401), and the outer surface of the external thread (401) is threaded with a vibration amplification mechanism (5). The vibration amplification end of the vibration amplification mechanism (5) is located at one end of the vibrating rod (4).
2. The asphalt concrete vibrating device for road construction according to claim 1, characterized in that: The vibration amplification mechanism (5) includes a threaded connecting pipe (501), which is threaded to the outer surface of the external thread (401), and several branch rods (502) are fixedly installed on the circumferential side of the threaded connecting pipe (501).
3. The asphalt concrete vibrating device for road construction according to claim 2, characterized in that: A connecting ring (503) is fixedly installed at one end of several of the branch rods (502), and a number of connecting springs (504) are fixedly installed on the lower surface of the connecting ring (503).
4. The asphalt concrete vibrating device for road construction according to claim 3, characterized in that: A branch vibration rod (505) is fixedly installed at one end of each connecting spring (504).
5. The asphalt concrete vibrating device for road construction according to claim 2, characterized in that: A sealing ring (506) is fixedly installed at one end of the threaded connecting pipe (501), and the sealing ring (506) abuts against the outer surface of the vibrating rod (4).
6. The asphalt concrete vibrating device for road construction according to claim 1, characterized in that: The outer surface of the connecting hose (3) is fixedly fitted with Velcro (6).