Sound-damping fire-retardant aluminum plastic panel
Patent Information
- Application Number
- CN202522184887.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0004]但是现有技术中,铝塑板通过阻燃剂达到了难燃标准,但将其运用在高层建筑以及商场等场所,仍然存在燃烧的风险,同时铝塑板作为建筑材料,其表面硬度高,易受到外部因素(雨水的敲击等)产生噪音的情况,会令人感到不适
[0015]1、本实用新型通过设置消音阻燃机构,在阻燃层与外层之间设置纳米阻燃涂层,使其能够在阻燃层的表面上层形成透明保护膜,纳米阻燃层使用二氧化硅基纳米材料实现疏水疏油、耐酸碱腐蚀及自洁功能,同时提升阻燃性能,另外阻燃层的下侧设置了消音层,消音层从上至下通过设置不同密度的材料,多层可对噪音进行吸收,其次多层芯层采用蜂窝状结构,且蜂窝空腔中填充了聚氨酯泡沫,能够进一步降低高频噪音;
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Figure CN224741913U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum composite panel technology, specifically a sound-absorbing and flame-retardant aluminum composite panel. Background Technology
[0002] Aluminum composite panel (ACP) is a lightweight, high-strength building decoration material made of a metallic aluminum layer and a non-metallic core material bonded together with a polymer adhesive.
[0003] In the prior art, such as the aluminum composite panel with application number 201820715937.0, the structure is simple and easy to manufacture. It can not only complete the construction of exhibition halls, but also effectively reduce the unit weight of the panels and ensure the decorative effect of the exhibition hall. This utility model is widely applicable to the building decoration industry.
[0004] However, in the current technology, aluminum composite panels have reached the flame-retardant standard through flame retardants, but when used in high-rise buildings and shopping malls, there is still a risk of combustion. At the same time, as a building material, aluminum composite panels have high surface hardness and are easily affected by external factors (such as rain and knocking), which can generate noise and cause discomfort. Utility Model Content
[0005] The purpose of this utility model is to provide a sound-absorbing and flame-retardant aluminum composite panel to solve the problems in the prior art.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A sound-absorbing and flame-retardant aluminum composite panel includes an aluminum composite panel body, which is composed of an outer layer, a flame-retardant layer, a sound-absorbing layer and a bottom layer. The outer layer is disposed on the top of the aluminum composite panel body, the flame-retardant layer and the sound-absorbing layer are disposed in the middle of the aluminum composite panel body, and the bottom layer is disposed at the bottom of the aluminum composite panel body.
[0008] The flame-retardant layer and the sound-absorbing layer constitute a sound-absorbing and flame-retardant mechanism. A flame-retardant coating is bonded to the upper side of the flame-retardant layer, and a sound-absorbing layer is provided on the lower side of the flame-retardant layer. A damping layer is provided on the top of the sound-absorbing layer, and a sound-absorbing layer is bonded to the lower side of the damping layer. A radiation layer is bonded to the lower side of the sound-absorbing layer. A honeycomb core is arrayed inside the damping layer, the sound-absorbing layer, and the radiation layer, and the honeycomb core is filled with polyurethane foam.
[0009] Preferably, the upper end of the flame-retardant layer and the upper and lower sides of the outer surface of the sound-absorbing layer are provided with protrusions at equal distances, and the lower end of the flame-retardant layer, the lower end of the outer layer, and the upper end of the bottom layer are provided with grooves at equal distances.
[0010] Preferably, the protrusion at the upper end of the flame-retardant layer engages with the groove at the lower end of the outer layer, the groove at the lower end of the flame-retardant layer engages with the protrusion at the upper side of the sound-absorbing layer, and the protrusion at the lower end of the sound-absorbing layer engages with the groove at the upper end of the bottom layer.
[0011] Preferably, the aluminum composite panel body is provided with splicing components on its exterior.
[0012] Preferably, the splicing assembly includes a side frame that surrounds the outer perimeter of the aluminum composite panel body, a splicing groove is provided at the outer left end of the side frame, and a splicing block is provided at the right end of the side frame.
[0013] Preferably, the splicing groove and the splicing block are provided with positioning holes symmetrically arranged inside.
[0014] The beneficial effects of this utility model are:
[0015] 1. This utility model sets up a sound-absorbing and flame-retardant mechanism, and sets up a nano flame-retardant coating between the flame-retardant layer and the outer layer, so that a transparent protective film can be formed on the surface of the flame-retardant layer. The nano flame-retardant layer uses silica-based nanomaterials to achieve hydrophobicity, oleophobicity, acid and alkali corrosion resistance and self-cleaning function, while improving flame-retardant performance. In addition, a sound-absorbing layer is set on the lower side of the flame-retardant layer. The sound-absorbing layer absorbs noise by setting up materials of different densities from top to bottom. Furthermore, the multi-layer core layer adopts a honeycomb structure, and the honeycomb cavity is filled with polyurethane foam, which can further reduce high-frequency noise.
[0016] 2. This utility model, through the setting of a high adhesion mechanism, comprises an aluminum composite panel consisting of an outer layer, a flame-retardant layer, a sound-absorbing layer, and an inner layer. The flame-retardant layer and the sound-absorbing layer are located in the middle of the aluminum composite panel, and protrusions are installed at equal intervals on the outside. At the same time, the outer layer and the inner layer are located on the upper and lower sides of the flame-retardant layer and the sound-absorbing layer, respectively. Grooves are opened at equal intervals inside the outer layer and the inner layer. When each layer is bonded, the protrusions of the flame-retardant layer and the sound-absorbing layer will engage with the grooves of the outer layer and the inner layer. The connection between the flame-retardant layer and the sound-absorbing layer is also achieved through the engagement of the protrusions and the grooves. The setting of the protrusions and the grooves can effectively enhance the adhesion strength between each layer. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a frontal perspective view of the overall structure of the aluminum composite panel of this utility model;
[0019] Figure 2 This is a perspective structural diagram showing the connection between the outer layer, flame-retardant layer, and sound-absorbing layer of the aluminum composite panel of this utility model;
[0020] Figure 3This is a perspective view of the connection structure of the damping layer, sound-absorbing layer and radiation layer of the aluminum composite panel of this utility model;
[0021] Figure 4 This is a perspective structural diagram of the side frame, splicing groove, and splicing block connection of the aluminum composite panel of this utility model.
[0022] The attached figures are labeled as follows:
[0023] 1. Aluminum composite panel body; 11. Outer layer; 12. Flame retardant layer; 121. Flame retardant coating; 13. Sound-absorbing layer; 131. Damping layer; 132. Sound-absorbing layer; 133. Radiation layer; 134. Honeycomb core; 135. Polyurethane foam; 14. Bottom layer; 2. Splicing components; 21. Side frame; 22. Splicing groove; 23. Splicing block; 24. Positioning hole; 3. Protrusion; 4. Groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] To address the problems existing in the prior art, this embodiment provides the following technical solution: a sound-absorbing and flame-retardant aluminum composite panel. The panel comprises an aluminum composite panel body 1, which is composed of a multi-layer composite structure. A flame-retardant layer 12 and a sound-absorbing layer 13 are disposed in the middle of the aluminum composite panel body 1. The flame-retardant layer 12 enhances the overall flame-retardant effect of the aluminum composite panel body 1, and the sound-absorbing layer 13 enhances the overall sound-absorbing effect of the aluminum composite panel body 1. Additionally, protrusions 3 and grooves 4 are provided between each layer, effectively strengthening the bonding strength between each layer.
[0026] like Figure 2 , Figure 3 and Figure 4 As shown, an aluminum composite panel body 1 is provided. The aluminum composite panel body 1 is composed of an outer layer 11, a flame retardant layer 12, a sound-absorbing layer 13 and a bottom layer 14. The outer layer 11 is provided on the top of the aluminum composite panel body 1 and is a PVDF coated aluminum plate. The flame retardant layer 12 and the sound-absorbing layer 13 are provided in the middle of the aluminum composite panel body 1, and the bottom layer 14 is provided at the bottom of the aluminum composite panel body 1.
[0027] The flame-retardant layer 12 and the sound-absorbing layer 13 constitute a sound-absorbing and flame-retardant mechanism. A flame-retardant coating 121 is bonded to the upper side of the flame-retardant layer 12. The flame-retardant coating 121 forms a transparent protective film on the upper surface of the flame-retardant layer 12. At the same time, silica-based nanomaterials are used to achieve hydrophobic and oleophobic properties, acid and alkali corrosion resistance, and self-cleaning functions. In addition, ATH is incorporated into the interior of the flame-retardant layer 12 as a flame retardant. When heated, ATH decomposes, absorbs heat, and releases water vapor, diluting flammable gases and generating an alumina barrier layer, which can effectively inhibit the spread of flames.
[0028] A sound-absorbing layer 13 is provided below the flame-retardant layer 12, and a damping layer 131 is provided on top of the sound-absorbing layer 13. A sound-absorbing layer 132 is bonded to the lower side of the damping layer 131, and a radiation layer 133 is bonded to the lower side of the sound-absorbing layer 132. The sound-absorbing layer 13 is composed of three layers: the damping layer 131, the sound-absorbing layer 132, and the radiation layer 133. The damping layer 131, made of a polymer such as butyl rubber, can reduce structural vibration noise with a vibration reduction efficiency of over 60%. The sound-absorbing layer 132 is made of rock wool or glass wool with a density of 80-120 kg / m³. 3 For mid-to-high frequency frequencies above 500Hz with a sound absorption coefficient ≥0.8, the radiating layer 133 can block the penetration of low-frequency sound waves by setting aluminum foil or perforated aluminum plates, increasing the sound insulation by 5-8 decibels;
[0029] In addition, the damping layer 131, the sound-absorbing layer 132 and the radiating layer 133 are all provided with honeycomb cores 134 in an array. The honeycomb cores 134 are set with a hexagonal structure, which can absorb sound waves of specific frequency bands through the Helmholtz resonance principle and improve the sound absorption coefficient. Secondly, the honeycomb cores 134 are filled with polyurethane foam 135 with a porosity of >95%, which can further reduce high-frequency noise.
[0030] The damping layer 131, sound-absorbing layer 132, and radiation layer 133 are configured with different density gradients; for example, the damping layer 131 is set to 1.2 g / cm³. 3 The sound-absorbing layer 132 is set to 0.1g / cm². 3 And the radiation layer 133 was set to 2.7 g / cm³. 3 It can achieve wideband noise attenuation;
[0031] Meanwhile, protrusions 3 are provided at equal distances on the upper end of the flame-retardant layer 12 and the upper and lower sides of the outer surface of the sound-absorbing layer 13, and grooves 4 are provided at equal distances on the lower end of the flame-retardant layer 12, the lower end of the outer layer 11, and the upper end of the bottom layer 14.
[0032] The protrusion 3 at the upper end of the flame retardant layer 12 engages with the groove 4 inside the lower end of the outer layer 11, the groove 4 inside the lower end of the flame retardant layer 12 engages with the protrusion 3 on the upper side of the sound-absorbing layer 13, and the protrusion 3 at the lower end of the sound-absorbing layer 13 engages with the groove 4 inside the upper end of the bottom layer 14.
[0033] The protrusions 3 and grooves 4 enable each layer of adhesive to interlock with each other, effectively strengthening the bonding strength between each layer. Furthermore, the adhesives between each layer are flame-retardant adhesives, which effectively enhance the flame retardancy of the overall aluminum composite panel body 1.
[0034] like Figure 1 and Figure 4 As shown, a splicing component 2 is bonded to the outside of the aluminum composite panel body 1. The splicing component 2 includes a side frame 21 that is set around the outside of the aluminum composite panel body 1. A splicing groove 22 is set at the left end of the outside of the side frame 21, and a splicing block 23 is set at the right end of the side frame 21. At the same time, positioning holes 24 are symmetrically opened in the front and back of the splicing groove 22 and the splicing block 23.
[0035] When installing aluminum composite panels, multiple panels need to be spliced together. The splicing block 23 on the right side of the splicing component 2 on the outside of the aluminum composite panel can be aligned with the splicing groove 22 on the left side of another aluminum composite panel and inserted. When the splicing block 23 is inserted into the splicing groove 22, the positioning holes 24 inside the two panels will fit together. Bolts can then be inserted into the positioning holes 24 for positioning. At this time, the two spliced aluminum composite panel bodies 1 can be firmly fixed. Through this operation, multiple aluminum composite panel bodies 1 can be spliced together.
[0036] The working principle of this sound-absorbing and flame-retardant aluminum composite panel is as follows: The aluminum composite panel body 1 is composed of an outer layer 11, a flame-retardant layer 12, a sound-absorbing layer 13, and a bottom layer 14. The flame-retardant layer 12 and the sound-absorbing layer 13 are located in the middle of the aluminum composite panel body 1. The flame-retardant layer 12 has a flame-retardant coating 121 on its upper side and incorporates ATH internally, which can improve the flame retardancy of the aluminum composite panel body 1. At the same time, the sound-absorbing layer 13 is composed of three layers of damping layer 131 of different densities, a sound-absorbing layer 132, and a honeycomb core 134. Furthermore, each of the three layers contains... The honeycomb core 134 is filled with polyurethane foam 135, which can effectively improve the sound absorption of the aluminum composite panel body 1. At the same time, grooves 4 are equally spaced in the lower end of the outer layer 11, the lower end of the flame retardant layer 12, and the upper end of the bottom layer 14. Protrusions 3 are provided on the upper end of the flame retardant layer 12 and the upper and lower sides of the outer surface of the sound absorption layer 13. The protrusions 3 and the grooves 4 can be interlocked and connected. The flame retardant adhesive can strengthen the bonding between each layer.
[0037] Secondly, splicing components 2 are set on the outside of the aluminum composite panel body 1. The side frame 21 is set around the outside of the aluminum composite panel body 1. At the same time, a splicing groove 22 is set on the left side of the side frame 21 and a splicing block 23 is set on the right side. The splicing block 23 and the splicing groove 22 can be connected and fixed. This setting can splice multiple aluminum composite panels 1 together.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A sound-damping fire-retardant aluminum-plastic panel, characterized in that: The aluminum composite panel body (1) is composed of an outer layer (11), a flame retardant layer (12), a sound-absorbing layer (13) and a bottom layer (14). The outer layer (11) is located on the top of the aluminum composite panel body (1), the flame retardant layer (12) and the sound-absorbing layer (13) are located in the middle of the aluminum composite panel body (1), and the bottom layer (14) is located at the bottom of the aluminum composite panel body (1). The flame-retardant layer (12) and the sound-absorbing layer (13) constitute a sound-absorbing and flame-retardant mechanism. A flame-retardant coating (121) is bonded to the upper side of the flame-retardant layer (12), and a sound-absorbing layer (13) is provided on the lower side of the flame-retardant layer (12). A damping layer (131) is provided on the top of the sound-absorbing layer (131), and a sound-absorbing layer (132) is bonded to the lower side of the damping layer (131). A radiation layer (133) is bonded to the lower side of the sound-absorbing layer (132). A honeycomb core (134) is evenly arrayed inside the damping layer (131), the sound-absorbing layer (132), and the radiation layer (133). The honeycomb core (134) is filled with polyurethane foam (135).
2. The sound-absorbing and flame-retardant aluminum composite panel according to claim 1, characterized in that, The upper end of the flame retardant layer (12) and the upper and lower sides of the sound-absorbing layer (13) are provided with protrusions (3) at equal distances. The lower end of the flame retardant layer (12) and the lower end of the outer layer (11) and the upper end of the bottom layer (14) are provided with grooves (4) at equal distances.
3. The sound-absorbing and flame-retardant aluminum composite panel according to claim 2, characterized in that, The protrusion (3) at the upper end of the flame retardant layer (12) engages with the groove (4) inside the lower end of the outer layer (11), the groove (4) inside the lower end of the flame retardant layer (12) engages with the protrusion (3) at the upper side of the sound-absorbing layer (13), and the protrusion (3) at the lower end of the sound-absorbing layer (13) engages with the groove (4) inside the upper end of the bottom layer (14).
4. The sound-damping and fire-retardant aluminum-plastic composite panel according to claim 1, characterized in that, The aluminum composite panel body (1) is provided with splicing components (2) on its exterior.
5. The sound-damping and fire-retardant aluminum-plastic composite panel according to claim 4, characterized in that, The splicing component (2) includes a side frame (21) that surrounds the aluminum composite panel body (1). A splicing groove (22) is provided on the left side of the side frame (21), and a splicing block (23) is provided on the right side of the side frame (21).
6. The sound-absorbing and flame-retardant aluminum composite panel according to claim 5, characterized in that, The splicing groove (22) and the splicing block (23) are both provided with positioning holes (24) symmetrically arranged inside.
Citation Information
Patent Citations
Aluminium -plastic plate
CN208202322U