Modular repair structure and repaired external thermal insulation composite system
Patent Information
- Application Number
- CN202522259760.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]在长期使用后,相关外墙外保温系统易产生质量缺陷区域,一般需要现场依次连接保温层、饰面层等进行修复,且需等前一层达到一定的强度后才能连接后一层,易导致修复效率低
(1)先在工厂将预制保温层、预制网格布以及预制饰面层等连接成模块化修复结构,再将模块化修复结构连接在质量缺陷区域,便于使得修复效率高,且无需搭建大规模脚手架,减少对周边交通与居民生活的干扰,规避粉尘、噪音问题;
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Figure CN224742075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to external wall insulation systems, and more particularly to a modular repair structure and the repaired external wall insulation system. Background Technology
[0002] External wall insulation system is a type of insulation system fixed to the exterior walls of a building, which has the advantages of heat preservation, heat insulation, energy saving and protection of the exterior walls.
[0003] After long-term use, the external wall insulation system is prone to quality defects. Generally, it is necessary to connect the insulation layer and the finishing layer on site for repair. Moreover, the next layer can only be connected after the previous layer has reached a certain strength, which can easily lead to low repair efficiency. Utility Model Content
[0004] Purpose of the utility model: The purpose of this utility model is to provide a modular repair structure that facilitates high repair efficiency; another purpose of this utility model is to provide a repaired external wall insulation system.
[0005] Technical solution: A modular repair structure, comprising: The prefabricated insulation layer includes a main body and a first extension plate and a second extension plate respectively connected to both sides of the main body; A prefabricated mesh fabric, one end of which is connected to the main body of the layer, the first extension plate, and the second extension plate; A prefabricated finishing layer connected to the other end of the prefabricated mesh fabric; The main body of the layer is used to connect with the exterior wall, the main body of the layer, the first extension plate and the second extension plate are all used to connect with the original insulation layer, and the prefabricated finishing layer is used to connect with the original finishing layer.
[0006] Optionally, it may also include a main adhesive layer, the main body of which is used to connect to the exterior wall.
[0007] Optionally, it also includes a first adhesive layer and a second adhesive layer, wherein the first extension plate is connected to the original insulation layer through the first adhesive layer, and the second extension plate is connected to the original insulation layer through the second adhesive layer.
[0008] Optionally, it also includes two side adhesive layers, the main body of the layer being connected to the original insulation layer via the side adhesive layers.
[0009] Optionally, the connection between the layer body, the first extension plate, and the second extension plate is an integral molding connection.
[0010] Optionally, the prefabricated insulation layer includes inorganic lightweight aggregate insulation mortar, and also includes inorganic lightweight aggregate insulation board, molded polystyrene board, extruded polystyrene board, rock wool board or polyurethane board.
[0011] Optionally, the material of the prefabricated finishing layer may include paint, finishing mortar, or exterior wall bricks.
[0012] A repaired external wall insulation system includes a modular repair structure and further includes: Used sequentially to connect the original insulation layer and the original finishing layer to the exterior of the exterior wall; A main removal area is provided at the original insulation layer, and one end of the main removal area is used to extend to the exterior wall. They are respectively connected to both sides of the other end of the main removal area, and are both located in the first and second removal areas of the original insulation layer; The layer body is connected to the main removal area, the first extension plate is connected to the first removal area, and the second extension plate is connected to the second removal area.
[0013] Beneficial effects: (1) First, the prefabricated insulation layer, prefabricated mesh cloth and prefabricated finishing layer are connected into a modular repair structure in the factory. Then, the modular repair structure is connected to the quality defect area, which makes the repair efficiency high and does not require the construction of large-scale scaffolding, reducing the interference to the surrounding traffic and residents' lives, and avoiding dust and noise problems. (2) Furthermore, it facilitates high consistency in appearance. When the prefabricated surface layer is prefabricated in the factory, it is easy to accurately match the color and texture of the original surface layer, avoiding the "patchwork" color difference of traditional partial brushing, and can preserve the original appearance of the building to the greatest extent, especially suitable for the needs of historical building renovation. (3) Furthermore, it facilitates stable construction quality and strong safety. Modular production in the factory is fully controllable, avoiding cracking and peeling problems caused by weather in traditional on-site mixing of coatings. At the same time, it reduces high-altitude operations and lowers safety risks such as scaffolding falls. (4) Furthermore, it facilitates the use of green and environmentally friendly materials without the need for on-site mixing of materials for repair, resulting in low pollution and minimal waste, which aligns with the concept of green development. Attached Figure Description
[0014] Figure 1 This is the external wall insulation system before repair in Embodiment 1 of this utility model; Figure 2 This is an external wall insulation system used in the repair of Embodiment 1 of this utility model; Figure 3 This is the modular repair structure of Embodiment 1 of this utility model; In the diagram: 1. Precast insulation layer; 10. Main body of the layer; 11. First extension plate; 12. Second extension plate; 2. Precast mesh fabric; 3. Precast finishing layer; 40. Main adhesive layer; 41. First adhesive layer; 42. Second adhesive layer; 43. Side adhesive layer; 5. Original insulation layer; 50. Main removal area; 51. First removal area; 52. Second removal area; 6. Original finishing layer; 7. Exterior wall; 8. Defective area. Detailed Implementation
[0015] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0016] The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the relevant utility model and not intended to limit the utility model. Furthermore, it should be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The terms "first," "second," etc., used in this utility model are provided for the convenience of describing the technical solution of this utility model and have no specific limiting effect; they are all general terms and do not constitute a limitation on the technical solution of this utility model. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Multiple technical solutions in the same embodiment, as well as multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not contradict or conflict, all of which are within the scope of protection claimed by this utility model.
[0017] Example 1 like Figures 1-3This embodiment provides a modular repair structure, including: a prefabricated insulation layer 1, including a layer body 10 and a first extension plate 11 and a second extension plate 12 respectively connected to both sides of the layer body 10; a prefabricated mesh fabric 2, one end of which is connected to the layer body 10, the first extension plate 11 and the second extension plate 12; and a prefabricated finishing layer 3 connected to the other end of the prefabricated mesh fabric 2; wherein, the layer body 10 is used to connect to the exterior wall 7, the layer body 10, the first extension plate 11 and the second extension plate 12 are all used to connect to the original insulation layer 5, and the prefabricated finishing layer 3 is used to connect to the original finishing layer 6.
[0018] Specifically, during the repair process, firstly, infrared thermal imaging combined with manual tapping is used to identify and mark the defective area 8. To facilitate factory fabrication, the defective area 8 is appropriately adjusted to a rectangle. Next, based on the shape, size, color, and material of the defective area 8, the prefabricated insulation layer 1, prefabricated mesh fabric 2, and prefabricated finishing layer 3 are connected in the factory to form a modular repair structure. This modular repair structure is then connected to the defective area 8, resulting in high repair efficiency, eliminating the need for large-scale scaffolding, reducing interference with surrounding traffic and residents' lives, avoiding dust and noise problems, and further facilitating a more aesthetically pleasing appearance. With high consistency, the prefabricated finishing layer 3 can accurately match the color and texture of the original finishing layer 6 during factory prefabrication, avoiding the "patchwork" color difference of traditional local touch-ups. It can preserve the original appearance of the building to the greatest extent, especially suitable for the needs of historical building restoration. Furthermore, it facilitates stable construction quality and strong safety. Modular production in the factory makes the entire process controllable, avoiding cracking and peeling problems caused by weather conditions in traditional on-site mixed coatings. At the same time, it reduces high-altitude operations and reduces safety risks such as scaffold falls. Furthermore, it facilitates excellent green environmental protection, eliminating the need for on-site mixing of repair materials, resulting in low pollution and minimal waste, which is in line with the concept of green development.
[0019] The main body 10 is used to support the first extension plate 11 and the second extension plate 12. Both the first extension plate 11 and the second extension plate 12 are used to increase the connection area between the prefabricated insulation layer 1 and the original insulation layer 5, so as to increase the connection strength between the two. The prefabricated mesh 2 is used to increase the impact resistance and crack resistance of the prefabricated finishing layer 3 and prevent surface cracking. The material of the prefabricated mesh 2 is preferably alkali-resistant glass fiber mesh. The prefabricated finishing layer 3 is used to provide the final decorative effect and protect the internal layers from the erosion of natural factors such as rain and ultraviolet rays.
[0020] Furthermore, such as Figure 3 It also includes a main adhesive layer 40, through which the main body 10 is connected to the exterior wall 7.
[0021] Specifically, the main adhesive layer 40 is used to increase the connection strength between the main body 10 and the exterior wall 7. The material of the main adhesive layer 40 can be polymer mortar, etc.
[0022] Furthermore, such as Figure 3 It also includes a first adhesive layer 41 and a second adhesive layer 42. The first extension plate 11 is connected to the original insulation layer 5 through the first adhesive layer 41, and the second extension plate 12 is connected to the original insulation layer 5 through the second adhesive layer 42.
[0023] Specifically, the first adhesive layer 41 is used to increase the connection between the first extension plate 11 and the original insulation layer 5, and the material of the first adhesive layer 41 can be polymer mortar, etc.; the second adhesive layer 42 is used to increase the connection between the second extension plate 12 and the original insulation layer 5, and the material of the second adhesive layer 42 can be polymer mortar, etc.
[0024] Furthermore, such as Figure 3 It also includes two side adhesive layers 43, through which the main body 10 is connected to the original insulation layer 5.
[0025] Specifically, the side adhesive layer 43 is used to increase the connection between the main body 10 and the original insulation layer 5. The material of the side adhesive layer 43 can be polymer mortar, etc.
[0026] Furthermore, such as Figure 3 The connection between the main body 10, the first extension plate 11 and the second extension plate 12 is an integral molding connection.
[0027] Specifically, the one-piece molding connection facilitates the good integrity of the prefabricated insulation layer 1.
[0028] Furthermore, such as Figure 3 The prefabricated insulation layer 1 includes inorganic lightweight aggregate insulation mortar, and also includes inorganic lightweight aggregate insulation board, molded polystyrene board, extruded polystyrene board, rock wool board or polyurethane board.
[0029] Furthermore, such as Figure 3 The materials of the prefabricated finishing layer 3 include paint, finishing mortar, or exterior wall bricks.
[0030] like Figures 1-3This embodiment also provides a repaired external wall insulation system, including a modular repair structure of this embodiment, and further including: the original insulation layer 5 and the original finishing layer 6 connected to the outside of the external wall 7 in sequence; a main removal area 50 provided in the original insulation layer 5, one end of the main removal area 50 being used to extend to the external wall 7; and two sides respectively connected to the other end of the main removal area 50, and both provided in the first removal area 51 and the second removal area 52 of the original insulation layer 5; wherein, the layer body 10 is connected in the main removal area 50, the first extension plate 11 is connected in the first removal area 51, and the second extension plate 12 is connected in the second removal area 52.
[0031] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A modular repair structure, characterized in that, include: The prefabricated insulation layer (1) includes a main body (10) and a first extension plate (11) and a second extension plate (12) respectively connected to both sides of the main body (10); A prefabricated mesh fabric (2) is provided, one end of which is connected to the layer body (10), the first extension plate (11), and the second extension plate (12); A prefabricated finishing layer (3) connected to the other end of the prefabricated mesh fabric (2); The layer body (10) is used to connect with the outer wall (7), the layer body (10), the first extension plate (11) and the second extension plate (12) are all used to connect with the original insulation layer (5), and the prefabricated finishing layer (3) is used to connect with the original finishing layer (6).
2. The modular repair structure according to claim 1, characterized in that, It also includes a main adhesive layer (40), through which the main body (10) is connected to the exterior wall (7).
3. The modular repair structure according to claim 2, characterized in that, It also includes a first adhesive layer (41) and a second adhesive layer (42), wherein the first extension plate (11) is connected to the original insulation layer (5) through the first adhesive layer (41), and the second extension plate (12) is connected to the original insulation layer (5) through the second adhesive layer (42).
4. A modular repair structure according to claim 2, characterized in that, It also includes two side adhesive layers (43), through which the main body of the layer (10) is connected to the original insulation layer (5).
5. A modular repair structure according to any one of claims 1-4, characterized in that, The connection between the main body (10), the first extension plate (11) and the second extension plate (12) is an integral molding connection.
6. A modular repair structure according to any one of claims 1-4, characterized in that, The prefabricated insulation layer (1) includes inorganic lightweight aggregate insulation mortar, and also includes inorganic lightweight aggregate insulation board, molded polystyrene board, extruded polystyrene board, rock wool board or polyurethane board.
7. A modular repair structure according to any one of claims 1-4, characterized in that, The material of the prefabricated finishing layer (3) includes paint, finishing mortar or exterior wall bricks.
8. A repaired external wall insulation system, characterized in that, Including a modular repair structure as described in any one of claims 1-7, further comprising: Used sequentially to connect the original insulation layer (5) and the original decorative layer (6) outside the outer wall (7); A main removal area (50) is provided on the original insulation layer (5), and one end of the main removal area (50) is used to extend to the outer wall (7); They are respectively connected to the other two sides of the main removal area (50), and are both located in the first removal area (51) and the second removal area (52) of the original insulation layer (5); The layer body (10) is connected to the main removal area (50), the first extension plate (11) is connected to the first removal area (51), and the second extension plate (12) is connected to the second removal area (52).