A pressure valve cover convenient to disassemble
Patent Information
- Application Number
- CN202522054987.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0004]本实用新型提供一种便于拆卸的压阀罩,以解决现有密封垫圈与压阀罩本体之间平面贴合导致拆卸时可能损伤密封垫圈以及压阀罩导致需要更换使得成本增加并且拆卸过程繁琐的技术问题
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Figure CN224742504U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compressor technology, and in particular to a valve cover that is easy to disassemble. Background Technology
[0002] The compressor valve cover is a support component used to transmit the force exerted on the valve by the pressure cover. Its main function is to fix the valve and prevent the valve from loosening under pressure. In order to ensure the normal operation of the system, the valve cover needs to be disassembled and repaired regularly to inspect and maintain the valve. During inspection and maintenance, the sealing gasket needs to be removed.
[0003] The existing sealing gasket has a flat side that connects to the valve cover, and the entire gasket is in a close fit after connection. When the sealing gasket needs to be disassembled for inspection and maintenance, most of the time a screwdriver is used to forcefully insert into the contact surface between the sealing gasket and the valve cover. This practice will damage the sealing performance of the sealing gasket and the surface structure of the valve cover. After each inspection, the sealing gasket needs to be replaced and the valve cover needs to be installed, which increases costs and the disassembly process is too cumbersome. Summary of the Invention
[0004] This utility model provides a valve cover that is easy to disassemble, in order to solve the technical problems of existing sealing gaskets and valve cover bodies being planarly fitted together, which may damage the sealing gaskets during disassembly and require replacement of the valve cover, thus increasing costs and making the disassembly process cumbersome.
[0005] This utility model provides a valve cover that is easy to disassemble, comprising: Cover; A washer, wherein the washer is disposed on the top of the cover and connected to the cover; The force-applying part is located between the cover and the washer. The force-applying part is used for the insertion of a force-applying tool. When the force-applying tool is inserted into the force-applying part, the force-applying tool separates the washer from the cover.
[0006] In one embodiment of the present invention, the force-applying part includes a first groove disposed on the washer, the first groove being located at one end of the washer near the cover.
[0007] In one embodiment of the present invention, one end of the first groove is connected to the inner wall of the washer, and the end of the first groove away from the inner wall of the washer is not connected to the outer wall of the washer.
[0008] In one embodiment of the present invention, the first groove is arranged radially inclined along the gasket and inclined downward from the side away from the cover towards the side closer to the cover.
[0009] In one embodiment of the present invention, the washer is provided with at least two first grooves, and the two first grooves are symmetrically arranged along the axis of the washer.
[0010] In one embodiment of the present invention, the force-applying part includes a second groove disposed on the cover body. The second groove is located at one end of the cover body near the washer, and after the washer is engaged with the cover body, the projection portion of the washer and the second groove in the axial direction of the cover body intersects.
[0011] In one embodiment of the present invention, the second groove includes a first surface and a second surface. The first surface is located on the side of the second groove near the center of the cover, and the second surface is located on the side of the second groove near the outer wall of the cover. The first surface is an arc surface.
[0012] In one embodiment of the present invention, the second surface is also an arc surface, and the smooth transition between the first surface and the second surface makes the first groove form an arc-shaped groove.
[0013] In one embodiment of the present invention, after the washer is fitted with the cover, the inner wall of the washer is closer to the outer wall of the cover relative to the junction of the first surface and the second surface.
[0014] In one embodiment of the present invention, at least two second grooves are provided on the cover, and the two second grooves are symmetrically arranged along the axis of the cover.
[0015] The beneficial effects of this utility model are as follows: The valve cover proposed by this utility model is easy to disassemble. By setting a force-applying part between the gasket and the cover body, when it is necessary to separate the gasket from the cover body, the force-applying tool can be inserted into the force-applying part to easily lift the gasket away from the cover body, making disassembly simple; and there is almost no damage to the gasket and the cover body. The gasket and the cover body can be reused, saving costs. Attached Figure Description
[0016] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. It is obvious that the drawings described below are merely some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort.
[0017] In the attached diagram: Figure 1 A schematic diagram of the structure of a pressure valve cover provided in an embodiment of this utility model; Figure 2 for Figure 1 Schematic diagram of the middle washer; Figure 3 for Figure 2 A sectional view; Figure 4 for Figure 3 Enlarged view of A in the middle; Figure 5 This is a schematic diagram of another pressure valve cover provided in an embodiment of the present utility model; Figure 6 for Figure 5 A sectional view; Figure 7 for Figure 6 A magnified view of B in the middle.
[0018] The attached figures are labeled as follows: 1-Cover body, 2-Washer, 3-First groove, 4-Second groove, 5-First surface, 6-Second surface. Detailed Implementation
[0019] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0020] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. The drawings only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0021] In the following description, numerous details are explored to provide a more thorough explanation of embodiments of the present invention. However, it will be apparent to those skilled in the art that embodiments of the present invention may be practiced without these specific details. In other embodiments, well-known structures and devices are shown in block diagram form rather than in detail to avoid obscuring embodiments of the present invention.
[0022] Please see Figure 1 and Figure 5This utility model provides a valve cover that is easy to disassemble, including a cover body 1 and a washer 2. The washer 2 is disposed on the top of the cover body 1 and connected to the cover body 1. The cover body 1 and the washer 2 are brought into contact by applying force. A force-applying part is provided between the cover body 1 and the washer 2. The force-applying part is used for inserting a force-applying tool. When the force-applying tool is inserted into the force-applying part, the force-applying tool separates the washer 2 from the cover body 1.
[0023] In some embodiments, such as Figures 1 to 4 As shown, the force-applying part includes a first groove 3 provided on the washer 2. The first groove 3 is provided at one end of the washer 2 near the cover 1, so that there is a certain gap between the bottom part of the washer 2 and the cover 1, so that when the washer 2 is separated from the cover 1, the force-applying tool can enter the first groove 3 relatively easily.
[0024] The first groove 3 extends radially outward along the washer 2. In some embodiments, one end of the first groove 3 communicates with the inner wall of the washer 2, while the end of the first groove 3 away from the inner wall of the washer 2 does not extend to the outer wall of the washer 2. In some embodiments, one end of the first groove 3 communicates with the outer wall of the washer 2, while the end of the first groove 3 away from the outer wall of the washer 2 does not communicate with the outer wall of the washer 2, meaning the force-applying tool is inserted from the outer wall of the cover. Since neither end of the first groove 3 penetrates the inner or outer wall of the first groove 3, the connection between the bottom of the washer 2 and the cover 1 is continuous without interruption, thus minimizing the impact on the connection between the washer 2 and the cover 1.
[0025] In some preferred embodiments, a first groove 3 is provided at the inner edge of the washer 2, and the first groove 3 is arranged obliquely along the radial direction of the washer 2, such as... Figure 4 As shown. Specifically, the first groove 3 is inclined downwards from the side away from the cover 1 towards the side closer to the cover 1, thus forming a beveled structure with a certain angle inside the washer 2. That is, the first groove 3 is inclined downwards from the inside out. When the force-applying tool is inserted into the first groove 3, its working end can naturally slide along the inclined direction of the first groove 3. This design not only facilitates the positioning and guidance of the force-applying tool, but also ensures that the force transmission is more stable and controllable during the application of force. In addition, the design of this beveled structure also optimizes the contact method between the force-applying tool and the washer 2, reducing the frictional loss that may occur during operation.
[0026] Furthermore, multiple first grooves 3 can be provided at intervals along the circumference of the inner edge of the washer 2, so that force can be applied to the washer 2 at multiple points, thereby making it easier to separate the washer 2 from the cover 1.
[0027] In some embodiments, a first groove 3 is provided, and two first grooves 3 are symmetrically arranged along the axis of the washer 2. The two first grooves 3 are located on opposite sides of the inner side of the washer 2 and are completely symmetrical with respect to the central axis of the washer 2. This symmetrical layout not only ensures balanced force on the force-applying tool during operation, but also effectively avoids the washer 2 from tilting or deforming due to force on one side. When the force-applying tool acts on both first grooves 3 simultaneously, the symmetrical structure enables the applied force to be evenly transmitted to all parts of the washer 2, thereby improving the stability and reliability of the assembly or disassembly process. In addition, this symmetrical design also facilitates operation from different angles, improving the convenience and adaptability of operation.
[0028] In some embodiments, such as Figures 5 to 7 As shown, the force-applying part includes a second groove 4 disposed on the cover 1. The second groove 4 is located at the end of the cover 1 near the washer, and after the washer 2 is fitted with the cover 1, the projection of the washer 2 and the second groove 4 in the axial direction of the cover 1 intersects. The second groove 4 in the axial projection of the cover 1 forms a certain degree of overlap with the inner edge of the washer 2. That is, after the washer 2 and the cover 1 are installed, part of the second groove 4 is located at the bottom of the washer 2, and the rest is not blocked by the washer 2. The washer 2 is partially located at the top of the second groove 4, and the part along the radial direction of the washer is connected to the cover 1. This structural design allows the force-applying tool to simultaneously apply force to the washer 2 when acting on the second groove 4, thereby achieving synchronous operation of the cover 1 and the washer 2. This arrangement not only optimizes the force transmission path but also enhances the overall integrity of the assembly structure, ensuring that the force transmission is more direct and effective during disassembly.
[0029] The second groove 4 includes a first surface 5 and a second surface 6. The first surface 5 is located on the side of the second groove 4 near the center of the cover 1, and the second surface 6 is located on the side of the second groove 4 near the outer wall of the cover 1. The first surface 5 is an arc surface. This streamlined structure not only facilitates the smooth insertion of the force-applying tool, but also effectively disperses the contact stress during operation.
[0030] In some embodiments, the second surface 6 is also an arc surface, and the smooth transition between the first surface 5 and the second surface 6 forms an arc-shaped groove in the first groove 3. The second surface 6 is not connected to the outer wall of the cover 1. During actual disassembly, this double-arc structure design allows the force application tool to select the optimal point of application according to operational needs, ensuring operational stability and improving disassembly efficiency. There are at least two second grooves 4, and the two second grooves 4 are symmetrically arranged along the axis of the cover 1.
[0031] The outer diameter of washer 2 is the same as that of cover 1. The inner wall of washer 2 is closer to the outer wall of cover 1 than the junction of the first surface 5 and the second surface 6. The curvature of the first surface 5 and the second surface 6 is the same. After washer 2 is installed on cover 1, the inner wall of washer 2 does not exceed the lowest point of the second groove 4. The space for the force-applying tool to be inserted is large enough, while avoiding excessive cutting that would affect the structural strength. The symmetrical curved surface design forms a natural guide channel, allowing the force-applying tool to automatically center and position itself.
[0032] In some embodiments, a second groove 4 is provided inside the cover 1, and a first groove 3 is provided at the corresponding position of the washer 2. The cooperation between the first groove 3 and the second groove 4 facilitates the operation of the force-applying tool. The first groove 3 and the second groove 4 form complementary guide tracks, providing clear operating path guidance for the force-applying tool and ensuring that the tool is always kept at the optimal force-applying angle.
[0033] The second groove 4 is 5mm-10mm long, 1mm-4mm wide, and 3mm-5mm deep. When disassembly is required, the operator simply inserts a special tool or flathead screwdriver into the groove and gently pries it using leverage to quickly and effortlessly separate the washer 2 from the cover 1. This design not only avoids component damage that may occur with traditional disassembly methods but also greatly improves maintenance efficiency, making it particularly suitable for valve systems requiring frequent maintenance.
[0034] Disassembly process: Insert a flathead screwdriver into the force application part and slowly tap to remove the sealing gasket 2, causing a gap and loosening at the contact surface between the gasket 2 and the cover 1. The force application part is designed so that the overall shape and sealing performance of the gasket 2 will not be damaged when removing the gasket 2, reducing the risk of damage to the gasket 2 and the cover 1 during disassembly, improving the convenience of disassembly, and allowing the gasket 2 and the cover 1 to be reused multiple times, reducing costs.
[0035] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A pressure relief valve cover that is easy to detach, characterized by comprising: include: Cover; A washer, wherein the washer is disposed on the top of the cover and connected to the cover; The force-applying part is located between the cover and the washer. The force-applying part is used for the insertion of a force-applying tool. When the force-applying tool is inserted into the force-applying part, the force-applying tool separates the washer from the cover.
2. The easily disassembled pressure valve cover according to claim 1, characterized in that: The force-applying part includes a first groove provided on the washer, the first groove being located at one end of the washer near the cover.
3. The easily disassembled pressure valve cover according to claim 2, characterized in that: One end of the first groove is connected to the inner wall of the washer, and the other end of the first groove away from the inner wall of the washer is not connected to the outer wall of the washer.
4. The easily disassembled pressure valve cover according to claim 3, characterized in that: The first groove is arranged at an angle along the radial direction of the gasket and slopes downward from the side away from the cover towards the side closer to the cover.
5. The easily disassembled pressure valve cover according to claim 2, characterized in that: The washer has at least two first grooves, which are symmetrically arranged along the axis of the washer.
6. The easily removable pressure valve cover according to any one of claims 1-5, characterized in that: The force-applying part includes a second groove provided on the cover body. The second groove is located at one end of the cover body near the washer, and after the washer is engaged with the cover body, the washer and the projection portion of the second groove in the axial direction of the cover body intersect.
7. The easy-to-disassemble pressure valve cover according to claim 6, characterized in that: The second groove includes a first surface and a second surface. The first surface is located on the side of the second groove near the center of the cover, and the second surface is located on the side of the second groove near the outer wall of the cover. The first surface is an arc surface.
8. The easy-to-disassemble pressure valve cover according to claim 7, characterized in that: The second surface is also an arc surface, and the first surface and the second surface are smoothly transitioned, so that the first groove forms an arc-shaped groove.
9. The easily disassembled pressure valve cover according to claim 7, characterized in that: After the washer is fitted with the cover, the inner wall of the washer is closer to the outer wall of the cover relative to the junction of the first and second surfaces.
10. The easy-to-disassemble pressure valve cover according to claim 6, characterized in that: The cover is provided with at least two second grooves, which are symmetrically arranged along the axis of the cover.