A diaphragm pump with high heat dissipation
Patent Information
- Application Number
- CN202522100175.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-29
AI Technical Summary
该结构类型的隔膜泵在进行工作时,电机会产生的大量的热量,热量会传递进入到容纳腔里而无法快速高效地流出到外部,且热量又容易反过来传递作用于电机导致电机温升较快,严重影响了传动机构、电机等部件的使用寿命
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Figure CN224742524U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diaphragm pump technology, and specifically to a high-efficiency heat dissipation diaphragm pump. Background Technology
[0002] Existing diaphragm pumps have a closed cavity formed between the diaphragm seat, support frame, and fixed base. A transmission mechanism, including a swing arm and eccentric wheel, is installed within this cavity. A motor is mounted on the bottom side of the fixed base, with its drive shaft extending upwards into the cavity and connecting to the transmission mechanism. During operation, this type of diaphragm pump generates a significant amount of heat from the motor. This heat is transferred into the cavity and cannot escape quickly and efficiently. Furthermore, the heat can easily transfer back to the motor, causing rapid temperature rise and severely impacting the lifespan of the transmission mechanism and motor. While some diaphragm pumps incorporate a fan mechanism for cooling the motor, this increases costs, complicates the structure, hinders maintenance, and is neither economical nor practical. Utility Model Content
[0003] The present invention aims to provide a diaphragm pump with high efficiency in heat dissipation to solve the above-mentioned technical problems.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows: a high-efficiency heat dissipation diaphragm pump, comprising a diaphragm seat, a fixing component and a driving mechanism assembled in sequence from top to bottom, a receiving cavity formed between the diaphragm seat and the fixing component, a transmission mechanism installed in the receiving cavity, a driving mechanism drivingly connected to the transmission mechanism, a heat dissipation channel provided in the fixing component, and the receiving cavity communicating with the outside through the heat dissipation channel.
[0005] Preferably, the fixing component includes a fixing base and a support frame. The top side of the fixing base is provided with a receiving groove, and the support frame is fixedly installed in the receiving groove. The heat dissipation channel includes a first heat dissipation channel and a second heat dissipation channel. The first heat dissipation channel is disposed in the support frame, and the second heat dissipation channel is disposed between the bottom side of the support frame and the receiving groove of the fixing base. The receiving cavity is connected to the outside through the first heat dissipation channel and the second heat dissipation channel in sequence.
[0006] Preferably, the second heat dissipation channel extends to the left and right.
[0007] Preferably, the bottom side of the support frame is provided with a downward-facing ventilation channel, which cooperates with the groove surface of the receiving groove to form the second heat dissipation channel. The bottom left and right sides of the fixed base are respectively provided with ventilation openings that communicate with the second heat dissipation channel.
[0008] Preferably, the ventilation channel includes a central channel located in the middle of the bottom side of the support frame and end channels symmetrically arranged on the left and right sides of the central channel.
[0009] Preferably, there are two first heat dissipation channels, which are respectively arranged vertically on the left and right sides of the support frame, and the two first heat dissipation channels are respectively connected to the end side channels.
[0010] Preferably, it also includes a first bearing and a second bearing, a support limiting groove is provided in the support frame, the transmission mechanism includes a swing frame and an eccentric wheel, the lower part of the eccentric wheel is rotatably mounted in the support limiting groove through the first bearing, the drive mechanism is connected to the eccentric wheel, and the swing frame is rotatably mounted on the top of the eccentric wheel through the second bearing.
[0011] Preferably, the driving mechanism is a motor, the output shaft of which is inserted into the receiving cavity and the support limiting groove, and the output shaft of the motor is connected to the eccentric wheel drive.
[0012] Preferably, heat dissipation holes are provided on the housing surface of the motor on the side near the fixed component.
[0013] Preferably, it also includes an upper cover and a valve seat, a diaphragm is provided on the diaphragm seat, the valve seat is installed on the diaphragm seat, valve plates are provided inside both the valve seat and the upper cover, a sealing plate is provided between the valve seat and the upper cover, and the upper cover is provided with a feed hole and a discharge hole.
[0014] This utility model has the following beneficial effects:
[0015] This utility model includes a diaphragm seat, a fixing component, and a drive mechanism assembled sequentially from top to bottom. A receiving cavity is formed between the diaphragm seat and the fixing component. A transmission mechanism is installed in the receiving cavity, and the drive mechanism is drivenly connected to the transmission mechanism. A heat dissipation channel is provided in the fixing component. The receiving cavity is connected to the outside through the heat dissipation channel, allowing the air inside the receiving cavity to exchange heat with the outside air. Outside air can enter the receiving cavity for cooling, and the heat in the receiving cavity can be discharged to the outside through the heat dissipation channel, thereby achieving efficient ventilation and heat dissipation of the diaphragm pump. This reduces the operating temperature of the various components of the diaphragm pump, extends the service life of the transmission mechanism, drive mechanism, and other components of the diaphragm pump, and enables the pressure of the diaphragm pump to be increased to over 4 kg, resulting in stronger power. Moreover, the structure is simple, does not require the addition of a fan blade mechanism or other heat dissipation mechanism, is easy to manufacture and maintain, has low cost, and is more economical and practical. Attached Figure Description
[0016] Figure 1 This is an exploded view of an embodiment of the present invention.
[0017] Figure 2 This is a half-sectional view of an embodiment of the present invention.
[0018] Figure 3 This is an assembly diagram of the motor and the mounting base according to an embodiment of this utility model.
[0019] Figure 4This is a partial structural schematic diagram of an embodiment of the present utility model.
[0020] Figure 5 This is a top-side view of the fixing seat according to an embodiment of the present invention.
[0021] Figure 6 This is a top-side view of the support frame according to an embodiment of the present invention.
[0022] Figure 7 This is a bottom side view of the support frame according to an embodiment of the present invention.
[0023] Figure 8 This is an assembly diagram of the support frame and swing frame according to an embodiment of the present invention.
[0024] Attached diagram labels: 1. Top cover, 2. Valve seat, 3. Diaphragm seat, 4. Diaphragm, 5. Fixing seat, 51. Receiving groove, 52. Ventilation port, 6. Support frame, 61. Support limiting groove, 62. Ventilation channel, 621. Central channel, 622. End side channel, 7. Motor, 71. Heat dissipation hole, 8. Heat dissipation channel, 81. First heat dissipation channel, 82. Second heat dissipation channel, 9. Valve plate, 10. Sealing plate, 11. Feed hole, 12. Discharge hole, 13. Receiving cavity, 14. Swing frame, 15. Eccentric wheel, 16. First bearing, 17. Second bearing. Detailed Implementation
[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings. These drawings are part of the disclosure of the present invention and are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these drawings, those skilled in the art should be able to understand other possible implementations and the advantages of the present invention. Components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0026] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] See Figure 1-8 As shown in the figure, as an embodiment of the present invention, a high-efficiency heat dissipation diaphragm pump is provided. The diaphragm pump is a miniature high-pressure diaphragm water pump, which includes an upper cover 1, a valve seat 2, a diaphragm seat 3, a fixing assembly, and a drive mechanism assembled in sequence. The drive mechanism is a motor 7. A diaphragm 4 is provided on the diaphragm seat 3. The valve seat 2 is installed on the diaphragm seat 3. A valve plate 9 is provided in both the valve seat 2 and the upper cover 1. A sealing plate 10 is provided between the valve seat 2 and the upper cover 1. The upper cover 1 is provided with a feed hole 11 and a discharge hole 12. A receiving cavity 13 is formed between the diaphragm seat 3 and the fixing assembly. A transmission mechanism is installed in the receiving cavity 13. The drive mechanism is driven by the transmission mechanism. A heat dissipation channel 8 is provided in the fixing assembly. 3. The heat dissipation channel 8 connects to the outside, allowing the air inside the housing 13 to exchange heat with the outside air. The outside air can enter the housing 13 to achieve cooling, and the heat in the housing 13 can be discharged to the outside through the heat dissipation channel 8, thereby achieving efficient ventilation and heat dissipation of the diaphragm pump. This reduces the operating temperature of the various components of the diaphragm pump, extends the service life of the transmission mechanism, motor 7 and other components of the diaphragm pump, and enables the pressure of the diaphragm pump to be increased to more than 4 kg, making it suitable for high-pressure operation and providing stronger power. Moreover, the structure is simple, does not require the addition of a fan blade mechanism or other heat dissipation mechanism, is easy to manufacture and implement, easy to maintain, and has a low cost, making it more economical and practical.
[0029] In this embodiment, the fixing component includes a fixing base 5 and a support frame 6. The top side of the fixing base 5 is provided with a receiving groove 51, and the support frame 6 is fixedly installed in the receiving groove 51. The heat dissipation channel 8 includes a first heat dissipation channel 81 and a second heat dissipation channel 82. The first heat dissipation channel 81 is disposed in the support frame 6, and the second heat dissipation channel 82 is disposed between the bottom side of the support frame 6 and the receiving groove 51 of the fixing base 5. The receiving cavity 13 is connected to the outside through the first heat dissipation channel 81 and the second heat dissipation channel 82 in sequence. This structure is reasonably laid out, and the ventilation and heat dissipation effect is more balanced and orderly.
[0030] In this embodiment, the second heat dissipation channel 82 extends to the left and right. Specifically, the bottom side of the support frame 6 is provided with a downward-facing ventilation channel 62. The ventilation channel 62 and the groove surface of the receiving groove 51 of the fixed seat 5 cooperate to form the second heat dissipation channel 82. The bottom left and right sides of the fixed seat 5 are respectively provided with ventilation openings 52 that communicate with the second heat dissipation channel 82. The second heat dissipation channel 82 communicates with the external air through the ventilation openings 52. This arrangement makes the processing of the fixed seat 5 and the support frame 6 easier, reduces processing costs, and allows for faster airflow, thus improving heat dissipation efficiency.
[0031] In this embodiment, the ventilation channel 62 includes a central channel 621 located in the middle of the bottom side of the support frame 6 and end channel 622 symmetrically arranged on the left and right sides of the central channel 621. Two first heat dissipation channels 81 are symmetrically arranged on the left and right sides, respectively, and are vertically connected to the left and right sides of the support frame 6. The two first heat dissipation channels 81 are connected to the end channel 622. The first heat dissipation channels 81 and the second heat dissipation channels 82 are symmetrically arranged on the left and right sides, and the receiving cavity 13 and the first heat dissipation channels 81 form an inverted U-shaped ventilation channel. The second heat dissipation channel 82 is a straight ventilation channel connected below the inverted U-shaped ventilation channel, making the airflow path and direction inside the diaphragm pump more diverse (e.g., ...). Figure 2 The arrows in the diagram indicate one of the flow paths, which makes the ventilation channel structure inside the diaphragm pump longer and the airflow smoother, resulting in more sufficient heat exchange and more uniform and stable heat dissipation, further improving the heat dissipation efficiency of the diaphragm pump.
[0032] In this embodiment, a first bearing 16 and a second bearing 17 are also included. A support limiting groove 61 is provided in the support frame 6. The transmission mechanism includes a swing frame 14 and an eccentric wheel 15. The lower part of the eccentric wheel 15 is rotatably mounted in the support limiting groove 61 through the first bearing 16. The drive mechanism is connected to the eccentric wheel 15 in a transmission connection. The swing frame 14 is rotatably mounted on the top of the eccentric wheel 15 through the second bearing 17.
[0033] In this embodiment, the output shaft of the motor 7 is inserted into the receiving cavity 13 and the support limiting groove 61, and the output shaft of the motor 7 is connected to the eccentric wheel 15 for transmission.
[0034] In this embodiment, a heat dissipation hole 71 is provided on the housing surface of the motor 7 near the fixing component, which further improves the heat dissipation effect of the motor 7.
[0035] Although the present invention has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that any changes in form and detail made to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims fall within the protection scope of the present invention.
Claims
1. A high-efficiency heat-dissipating diaphragm pump, characterized by: It includes a diaphragm seat, a fixing component and a drive mechanism assembled in sequence from top to bottom. A receiving cavity is formed between the diaphragm seat and the fixing component. A transmission mechanism is installed in the receiving cavity. The drive mechanism is driven and connected to the transmission mechanism. A heat dissipation channel is provided in the fixing component. The receiving cavity is connected to the outside through the heat dissipation channel.
2. The high-efficiency, heat-dissipating diaphragm pump of claim 1, wherein: The fixing component includes a fixing base and a support frame. The top side of the fixing base is provided with a receiving groove, and the support frame is fixedly installed in the receiving groove. The heat dissipation channel includes a first heat dissipation channel and a second heat dissipation channel. The first heat dissipation channel is located in the support frame, and the second heat dissipation channel is located between the bottom side of the support frame and the receiving groove of the fixing base. The receiving cavity is connected to the outside through the first heat dissipation channel and the second heat dissipation channel in sequence.
3. The high-efficiency, heat-dissipating diaphragm pump of claim 2, wherein: The second heat dissipation channel extends to the left and right.
4. The high-efficiency, heat-dissipating diaphragm pump of claim 2, wherein: The bottom side of the support frame is provided with a downward-facing ventilation channel. The ventilation channel and the groove surface of the receiving groove cooperate to form the second heat dissipation channel. The bottom left and right sides of the fixed base are respectively provided with ventilation openings that communicate with the second heat dissipation channel.
5. The high-efficiency, heat-dissipating diaphragm pump of claim 4, wherein: The ventilation duct includes a central duct located in the middle of the bottom side of the support frame and end ducts symmetrically arranged on the left and right sides of the central duct.
6. The high-efficiency, heat-dissipating diaphragm pump of claim 5, wherein: There are two first heat dissipation channels, which are respectively arranged vertically on the left and right sides of the support frame, and the two first heat dissipation channels are respectively connected to the end side channels.
7. The high-efficiency, heat-dissipating diaphragm pump of claim 2, wherein: It also includes a first bearing and a second bearing, a support limiting groove is provided in the support frame, the transmission mechanism includes a swing frame and an eccentric wheel, the lower part of the eccentric wheel is rotatably installed in the support limiting groove through the first bearing, the drive mechanism is connected to the eccentric wheel, and the swing frame is rotatably installed on the top of the eccentric wheel through the second bearing.
8. The high-efficiency, heat-dissipating diaphragm pump of claim 7, wherein: The drive mechanism is a motor, the output shaft of which is inserted into the receiving cavity and the support limiting groove, and the output shaft of the motor is connected to the eccentric wheel drive.
9. The high-efficiency, heat-dissipating diaphragm pump of claim 8, wherein: Heat dissipation holes are provided on the housing surface of the motor on the side near the fixed component.
10. The high-efficiency, heat-dissipating diaphragm pump of claim 1, wherein: It also includes a top cover and a valve seat. A diaphragm is provided on the diaphragm seat, and the valve seat is installed on the diaphragm seat. Both the valve seat and the top cover are provided with valve plates. A sealing plate is provided between the valve seat and the top cover. The top cover is provided with a feed hole and a discharge hole.