A 3D visual inspection monitoring device
Patent Information
- Application Number
- CN202521916938.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-07
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-07
AI Technical Summary
这些污物一方面会增大滚轮与导轨的摩擦阻力,减缓装置移动速度;另一方面可能卡入滚轮间隙,阻碍滚轮正常滚动,甚至导致滚轮卡顿、停滞
[0016]本实用新型通过设置防护箱、工装导轨、移动滚轮、限位组件、驱动滚轮和驱动组件,驱动组件驱动驱动滚轮进行转动,从而带动防护箱在工装导轨上进行滑动,防护箱带动移动滚轮在工装导轨上进行滚动,避免工装导轨上的污物对驱动滚轮造成影响,导致卡顿停滞,影响装置寿命或巡查效率,移动滚轮在滚动过程中受阻时,固定块带动移动块在定位块内移动并对弹簧进行挤压,从而使移动滚轮压过污物带动防护箱进行移动,减少与工装导轨的摩擦阻力,避免影响到监控本体进行巡检。
Smart Images

Figure CN224743260U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inspection and monitoring technology, specifically a 3D visualization inspection and monitoring device. Background Technology
[0002] The 3D visualization inspection and monitoring device is an intelligent monitoring equipment that ensures the stable operation of facilities in various scenarios. Its core function is to replace or assist manual inspections, achieving all-weather, automated monitoring and management of target areas and equipment. Through components such as cameras, temperature and humidity sensors, and vibration detectors, it collects images, environmental parameters, and equipment operating data in real time, which is then uploaded to the terminal platform via a data transmission module. This device is widely applicable to factories, power plants, pipeline networks, industrial parks, and other scenarios. It reduces the safety risks and costs of manual inspections, improves the efficiency of hazard identification, avoids delays caused by human oversight, and provides continuous assurance for the safe and stable operation of facilities.
[0003] The existing patent publication number CN221034783U discloses a smart construction site inspection and monitoring device, which includes a stepper motor. The main body of the monitoring device is supported by a hanging frame and hanging rollers, which are hung on the ceiling guide rail for easy hanging and installation. The drive rollers play an auxiliary clamping and positioning role and can position and limit the ceiling guide rail. Running the stepper motor can drive the drive rollers, thereby driving the entire device to move and moving the main body of the monitoring device at the ceiling guide rail. The main body of the monitoring device can be remotely monitored.
[0004] When the aforementioned inspection and monitoring device moves along the ceiling guide rail, dust, impurities, and other contaminants easily accumulate on the surface of the guide rail. These contaminants increase the frictional resistance between the rollers and the guide rail, slowing down the device's movement; they may also get stuck in the roller gaps, hindering normal roller rotation, or even causing the rollers to jam or stop. This affects the continuous inspection process of the monitoring device, and frequent jamming and impacts may exacerbate wear and tear on equipment components, shorten the device's lifespan, and reduce the efficiency of the inspection work. To address these issues, a 3D visualization inspection and monitoring device is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a 3D visualization inspection and monitoring device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A 3D visualization inspection and monitoring device includes a tooling guide rail, a protective box sleeved on the tooling guide rail, and a monitoring body. The top and bottom of the inner wall of the protective box are provided with moving grooves. Two sets of moving rollers are rotatably connected in the moving grooves. The two sets of moving rollers are fixedly connected to a set of rotating rods. A limiting component for positioning the up and down movement of the rotating rods is provided in the moving grooves.
[0008] The limiting component includes a fixed block and a movable block. The two sets of fixed blocks are rotatably connected to both sides of the rotating rod. The movable block is fixedly connected to one side of the fixed block. The movable block is slidably connected inside the positioning block. A spring is connected to the side of the movable block away from the fixed block. The end of the spring away from the movable block is connected to one side of the inner wall of the positioning block. A guide for limiting the movement of the fixed block is provided in the movable groove.
[0009] A groove is provided on one side of the inner wall of the protective box. A drive roller is rotatably connected in the groove. The drive roller is rotatably connected to one side of the tooling guide rail. A drive assembly for driving the drive roller to rotate is provided in the groove.
[0010] In one alternative: the guide includes a limiting block and a limiting groove. The limiting block is fixedly connected to the side of the fixed block away from the moving roller. Two sets of limiting grooves are respectively opened on both sides of the inner wall of the moving groove. The limiting block is slidably connected in the limiting groove. The cross-section of the limiting block and the limiting groove is T-shaped.
[0011] In one alternative embodiment: the drive assembly includes a support rod and a driven wheel. The support rod is rotatably connected to a groove, the driven wheel is fixedly connected to the support rod, the drive roller is fixedly connected to the support rod, the driven wheel is connected to a drive wheel via a synchronous belt, a rotating rod is fixedly connected to the drive wheel, the rotating rod is rotatably connected to the groove, and a motor for driving the rotating rod to rotate is installed inside the protective box.
[0012] In one alternative: a limiting roller is rotatably connected to the side of the tooling guide away from the drive roller, and a groove is provided on one side of the inner wall of the protective box, with the limiting roller rotatably connected in the groove.
[0013] In one alternative: an electro-hydraulic rod is installed at the bottom of the protective box, and the power output end of the electro-hydraulic rod is fixedly connected to the top of the monitoring body.
[0014] In one alternative: both sides of the tooling guide rail are provided with anti-slip textures.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This utility model incorporates a protective box, a tooling guide rail, a movable roller, a limiting component, a drive roller, and a drive assembly. The drive assembly drives the drive roller to rotate, thereby causing the protective box to slide on the tooling guide rail. The protective box then drives the movable roller to roll on the tooling guide rail. This design prevents dirt on the tooling guide rail from affecting the drive roller, causing it to jam or stop, thus impacting the device's lifespan or inspection efficiency. When the movable roller encounters obstruction during rolling, a fixed block moves the movable block within a positioning block and compresses a spring, causing the movable roller to pass over dirt and move the protective box. This reduces frictional resistance with the tooling guide rail and prevents interference with the monitoring unit's inspection.
[0017] This invention, by setting limiting rollers and sliding grooves, can limit the sliding trajectory of the protective box, preventing the protective box from deviating when sliding on the tooling guide rail, thereby ensuring that the drive rollers stably fit the tooling guide rail and rotate, and reducing the friction between the protective box and the tooling guide rail. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the structure where the rotating rod is located in this utility model.
[0020] Figure 3 This is a schematic diagram of the structure where the support rod is located in this utility model.
[0021] Figure 4 This is a schematic diagram of the structure where the spring is located in this utility model.
[0022] In the diagram: 11. Protective box; 12. Tooling guide rail; 13. Monitoring body; 14. Moving roller; 15. Rotating rod; 16. Fixed block; 17. Limiting block; 18. Limiting groove; 19. Moving groove; 20. Spring; 21. Positioning block; 22. Moving block; 23. Groove; 24. Drive roller; 25. Support rod; 26. Driven wheel; 27. Driving wheel; 28. Rotating rod; 29. Slide groove; 30. Limiting roller; 31. Electro-hydraulic rod. Detailed Implementation
[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 In this embodiment, a 3D visualization inspection and monitoring device includes a tooling guide rail 12, a protective box 11 sleeved on the tooling guide rail 12, and a monitoring body 13. The top and bottom of the inner wall of the protective box 11 are provided with moving grooves 19. Two sets of moving rollers 14 are rotatably connected in the moving grooves 19. The two sets of moving rollers 14 are fixedly connected to a set of rotating rods 15. A limiting component for positioning the up and down movement of the rotating rods 15 is provided in the moving grooves 19.
[0026] The limiting assembly includes a fixed block 16 and a movable block 22. Two sets of fixed blocks 16 are rotatably connected to both sides of the rotating rod 15. The movable block 22 is fixedly connected to one side of the fixed block 16 and slidably connected within the positioning block 21. A spring 20 is connected to the side of the movable block 22 away from the fixed block 16, and the end of the spring 20 away from the movable block 22 is connected to one side of the inner wall of the positioning block 21. A guide for limiting the movement of the fixed block 16 is provided in the moving groove 19, along with a moving roller. When the rolling process is obstructed, the fixed block 16 drives the moving block 22 to move within the positioning block 21 and squeezes the spring 20. The guide limits the movement of the fixed block 16, so that the moving roller 14 can pass over the dirt and drive the protective box 11 to move. When it moves to a place without dirt, the elastic force of the spring 20 will pop the moving block 22 out, so that the moving roller 14 can roll tightly against the tooling guide rail 12 without being affected, reducing the frictional resistance with the tooling guide rail 12 and avoiding affecting the inspection of the monitoring body 13.
[0027] A groove 23 is provided on one side of the inner wall of the protective box 11. A drive roller 24 is rotatably connected in the groove 23. The drive roller 24 is rotatably connected to one side of the tooling guide rail 12. A drive assembly for driving the drive roller 24 to rotate is provided in the groove 23.
[0028] The guide includes a limiting block 17 and a limiting groove 18. The limiting block 17 is fixedly connected to the side of the fixed block 16 away from the moving roller 14. The two sets of limiting grooves 18 are respectively opened on both sides of the inner wall of the moving groove 19. The limiting block 17 is slidably connected in the limiting groove 18. The cross-section of the limiting block 17 and the limiting groove 18 are both T-shaped. The fixed block 16 drives the limiting block 17 to slide in the limiting groove 18, which can limit and guide the movement of the fixed block 16.
[0029] The drive assembly includes a support rod 25 and a driven wheel 26. The support rod 25 is rotatably connected to a groove 23, and the driven wheel 26 is fixedly connected to the support rod 25. The drive roller 24 is fixedly connected to the support rod 25. The driven wheel 26 is connected to a drive wheel 27 via a synchronous belt. A rotating rod 28 is fixedly connected to the drive wheel 27 and is rotatably connected to the groove 23. A motor for driving the rotating rod 28 to rotate is installed inside the protective box 11. When the motor starts, it drives the rotating rod 28 to rotate the drive wheel 27. The drive wheel 27 drives the driven wheel 26 to rotate via the synchronous belt. The driven wheel 26 drives the support rod 25 and the drive roller 24 to rotate. The drive roller 24 slides on the tooling guide rail 12 by fitting against one side of the tooling guide rail 12, preventing dirt on the tooling guide rail 12 from affecting the drive roller 24, causing jamming or stopping, and affecting the lifespan of the device or the efficiency of the inspection.
[0030] The tooling guide rail 12 is rotatably connected to a limiting roller 30 on the side away from the drive roller 24. A groove 29 is provided on one side of the inner wall of the protective box 11. The limiting roller 30 is rotatably connected in the groove 29. By setting the limiting roller 30 and the groove 29, the sliding trajectory of the protective box 11 can be limited, preventing the protective box 11 from deviating when sliding on the tooling guide rail 12. This ensures that the drive roller 24 is stably attached to the tooling guide rail 12 and rotates, reducing the friction between the protective box 11 and the tooling guide rail 12.
[0031] An electric hydraulic rod 31 is installed at the bottom of the protective box 11. The power output end of the electric hydraulic rod 31 is fixedly connected to the top of the monitoring body 13. When the electric hydraulic rod 31 is activated, it extends downward to drive the monitoring body 13 to move, and the up and down movement of the monitoring body 13 can be adjusted.
[0032] Both sides of the tooling guide rail 12 are provided with anti-slip textures to prevent the drive roller 24 and the limit roller 30 from slipping when they roll.
[0033] The working principle of this utility model is as follows: The motor starts, driving the rotating rod 28 to rotate the drive wheel 27. The drive wheel 27 drives the driven wheel 26 to rotate via a synchronous belt. The driven wheel 26 drives the support rod 25 and the drive roller 24 to rotate. The drive roller 24, by engaging with one side of the tooling guide rail 12, causes the protective box 11 to slide on the tooling guide rail 12, preventing dirt on the tooling guide rail 12 from affecting the drive roller 24, causing jamming or stalling, affecting the lifespan of the device or inspection efficiency. As the protective box 11 moves, the limiting roller 30 rolls on the other side of the tooling guide rail 12. The four sets of moving rollers 14 respectively... The tooling guide rail 12 rolls on both sides. When it encounters dust, impurities, garbage, or other dirt, the moving roller 14 is obstructed during its rolling. The fixed block 16 drives the moving block 22 to move within the positioning block 21 and squeezes the spring 20. At the same time, it drives the limiting block 17 to slide within the limiting groove 18, so that the moving roller 14 passes over the dirt and drives the protective box 11 to move. When it moves to a place free of dirt, the elastic force of the spring 20 pops the moving block 22 out, so that the moving roller 14 can roll tightly against the tooling guide rail 12 without being affected. This reduces the frictional resistance with the tooling guide rail 12 and avoids affecting the inspection of the monitoring body 13.
[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A 3D visual inspection monitoring device, comprising a tool guide rail (12), a protective box (11) sleeved on the tool guide rail (12), and a monitoring body (13), characterized in that: The top and bottom of the inner wall of the protective box (11) are provided with moving grooves (19). Two sets of moving rollers (14) are rotatably connected in the moving grooves (19). The two sets of moving rollers (14) are fixedly connected to a set of rotating rods (15). The moving grooves (19) are provided with limiting components for positioning the up and down movement of the rotating rods (15). The limiting component includes a fixed block (16) and a movable block (22). The two sets of fixed blocks (16) are rotatably connected to both sides of the rotating rod (15). The movable block (22) is fixedly connected to one side of the fixed block (16). The movable block (22) is slidably connected in the positioning block (21). A spring (20) is connected to the side of the movable block (22) away from the fixed block (16). The end of the spring (20) away from the movable block (22) is connected to one side of the inner wall of the positioning block (21). A guide for limiting the movement of the fixed block (16) is provided in the moving groove (19). A groove (23) is provided on one side of the inner wall of the protective box (11). A drive roller (24) is rotatably connected in the groove (23). The drive roller (24) is rotatably connected to one side of the tooling guide rail (12). A drive assembly for driving the drive roller (24) to rotate is provided in the groove (23).
2. The 3D visualization inspection and monitoring device according to claim 1, characterized in that: The guide includes a limiting block (17) and a limiting groove (18). The limiting block (17) is fixedly connected to the side of the fixed block (16) away from the moving roller (14). Two sets of limiting grooves (18) are respectively opened on both sides of the inner wall of the moving groove (19). The limiting block (17) is slidably connected in the limiting groove (18). The cross-section of the limiting block (17) and the limiting groove (18) is T-shaped.
3. The 3D visualization patrol inspection monitoring device according to claim 1, characterized in that: The drive assembly includes a support rod (25) and a driven wheel (26). The support rod (25) is rotatably connected in the groove (23). The driven wheel (26) is fixedly connected to the support rod (25). The drive roller (24) is fixedly connected to the support rod (25). The driven wheel (26) is connected to the drive wheel (27) via a synchronous belt drive. A rotating rod (28) is fixedly connected to the drive wheel (27). The rotating rod (28) is rotatably connected in the groove (23). A motor for driving the rotating rod (28) to rotate is installed in the protective box (11).
4. The 3D visualization patrol inspection monitoring device according to claim 1, characterized in that: The tooling guide rail (12) is rotatably connected to a limiting roller (30) on the side away from the drive roller (24). A groove (29) is provided on one side of the inner wall of the protective box (11), and the limiting roller (30) is rotatably connected in the groove (29).
5. The 3D visualization inspection and monitoring device according to claim 1, characterized in that: An electric hydraulic rod (31) is installed at the bottom of the protective box (11), and the power output end of the electric hydraulic rod (31) is fixedly connected to the top of the monitoring body (13).
6. The 3D visualization inspection and monitoring device according to claim 1, characterized in that: The tooling guide rail (12) has anti-slip textures on both sides.
Citation Information
Patent Citations
Smart construction site inspection and monitoring device
CN221034783U