LED dual light module for vehicle
Patent Information
- Application Number
- CN202522293548.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-29
AI Technical Summary
然而,这种采用玻璃透镜的设计方案存在明显的局限性:玻璃材质本身密度较大,导致配备玻璃透镜的双光模组整体质量显著增加,而且玻璃透镜占用了车灯内部空间,影响车辆轻量化设计,另外玻璃透镜的存在无疑会增加装配步骤
[0016]本实用新型提供的车用LED双光模组,灯板的远离灯壳的一侧上下依次固接有第一透镜组和第二透镜组,具体地,第一透镜组和第二透镜组螺钉连接在灯板上并且容置在第二凹槽内。第一透镜组包括若干个第一反光杯,第一反光杯的靠近灯板的一端设有第一杯口,第二透镜组包括若干个第二反光杯,第二反光杯的靠近灯板的一端设有第二杯口,灯板上设有若干个LED颗粒,LED颗粒与第一杯口或第二杯口相对应,驱动板与灯板电连接。当操作者需要实现近光功能或远光功能时,会控制驱动板,驱动板会驱动灯板上的LED颗粒点亮,LED颗粒在对应的反光杯内反射,以形成近光或远光。本实施例中的车用LED双光模组,与现有技术中采用玻璃透镜的结构实现远光和近光照射的技术手段相比,本实施例中省去了玻璃透镜的设置,降低了双光模组的整体质量,保证车辆轻量化的设计,减少玻璃透镜的装配步骤。
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Figure CN224743344U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vehicle lighting, and in particular to a vehicle LED dual-beam module. Background Technology
[0002] In the field of automotive lighting, automotive LED dual-beam modules are key components that play a vital role in improving vehicle driving safety. They need to accurately switch and optimize between low beam and high beam lighting modes to meet the lighting needs of different driving scenarios.
[0003] In traditional technology, automotive LED bi-xenon modules typically use glass lenses for both the low-beam and high-beam lens assemblies to focus and project light, thus achieving the desired low-beam and high-beam illumination. Thanks to their excellent optical properties, glass lenses can, to a certain extent, ensure the direction of light propagation and focusing accuracy, allowing the low-beam and high-beam to illuminate the road surface as intended, providing the driver with a clear view. However, this design using glass lenses has significant limitations: glass itself has a high density, resulting in a significant increase in the overall weight of the bi-xenon module equipped with glass lenses; moreover, glass lenses occupy internal space in the headlight, affecting the vehicle's lightweight design; and the presence of glass lenses undoubtedly increases assembly steps. Utility Model Content
[0004] The purpose of this invention is to provide an automotive LED dual-beam module that can reduce the overall weight of the dual-beam module, ensure lightweight vehicle design, and reduce lens assembly steps.
[0005] To achieve the above objectives, this utility model provides the following solution:
[0006] This utility model provides an automotive LED bi-xenon module, including a lens and a lamp housing. One side of the lens is bonded to the lamp housing to seal between the lens and the lamp housing. The lamp housing has a first groove and a second groove that communicate with each other. The first groove contains a driver board, which is connected to an automotive power supply. The second groove contains a lamp board, which is electrically connected to the driver board. A first lens group and a second lens group are fixedly connected vertically to the side of the lamp board away from the lamp housing. The first lens group includes a plurality of first reflectors, each with a first cup opening at the end near the lamp board. The second lens group includes a plurality of second reflectors, each with a second cup opening at the end near the lamp board. The lamp board has a plurality of LED particles, each corresponding to either the first or second cup opening.
[0007] Preferably, one side of the lamp housing has a hollow lamp housing protrusion, the first groove is formed inside the lamp housing protrusion, and the bottom of the first groove is provided with a plurality of retaining plates, which are used to retain the drive board.
[0008] Preferably, the shape of the second groove matches the shape of the lamp panel, and the first lens group and the second lens group are screwed onto the lamp panel and accommodated in the second groove.
[0009] Preferably, the vehicle LED bi-xenon module further includes a decorative frame, and the lamp housing is provided with a third groove. The third groove is located around the second groove. The decorative frame matches the shape of the third groove. The decorative frame can cover the top of the lamp panel and is sealed between the lens and the lamp housing.
[0010] Preferably, the decorative frame has a decorative frame protrusion around its perimeter, which matches the third groove and abuts against the third groove.
[0011] Preferably, the decorative frame has a plurality of openings, and the first lens group and the second lens group are respectively corresponding to the openings.
[0012] Preferably, the light distribution lens has a light distribution lens groove on the side near the lamp housing, and the decorative frame is housed in the light distribution lens groove.
[0013] Preferably, the periphery of the light distribution lens groove is provided with a light distribution lens protrusion, which can be inserted into the third groove and abut against the decorative frame protrusion.
[0014] Preferably, a light distribution lens limiting edge is provided around the periphery of the light distribution lens groove, and the light distribution lens limiting edge abuts against the opening of the third groove.
[0015] The present invention achieves the following beneficial technical effects compared to the prior art:
[0016] The automotive LED bi-beam module provided by this utility model has a first lens group and a second lens group sequentially fixed to the side of the lamp panel away from the lamp housing. Specifically, the first lens group and the second lens group are screwed to the lamp panel and housed in a second groove. The first lens group includes several first reflectors, each with a first cup opening at the end near the lamp panel. The second lens group includes several second reflectors, each with a second cup opening at the end near the lamp panel. The lamp panel has several LED particles, each corresponding to a first or second cup opening. A driver board is electrically connected to the lamp panel. When the operator needs to achieve low beam or high beam functionality, they control the driver board, which then illuminates the LED particles on the lamp panel. The LED particles reflect light within their corresponding reflectors to form low beam or high beam. Compared to the prior art's use of glass lenses to achieve high and low beam illumination, this automotive LED bi-beam module eliminates the need for glass lenses, reducing the overall weight of the bi-beam module, ensuring lightweight vehicle design, and reducing the assembly steps of glass lenses. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the automotive LED dual-beam module of this utility model;
[0018] Figure 2 This is an exploded view of the automotive LED dual-beam module of this utility model;
[0019] Figure 3 This is an exploded view of the automotive LED dual-beam module of this utility model from another angle;
[0020] Figure 4 This is a schematic diagram of the structure of the lamp housing of the automotive LED dual-beam module of this utility model;
[0021] In the diagram: 1-Light distribution lens, 2-Lamp housing, 3-First groove, 4-Second groove, 5-Driver board, 6-Lamp housing protrusion, 7-Clamping plate, 8-Lamp board, 9-First lens group, 10-Second lens group, 11-First reflector cup, 12-First cup opening, 13-Second reflector cup, 14-Second cup opening, 15-LED particle, 16-Decorative frame, 17-Third groove, 18-Decorative frame protrusion, 19-Opening, 20-Light distribution lens groove, 21-Light distribution lens protrusion, 22-Light distribution lens limiting edge. Detailed Implementation
[0022] This utility model provides a dual-beam LED module for vehicles, such as... Figures 1-3As shown, the device includes a lens 1 and a lamp housing 2. One side of the lens 1 is adhered to the lamp housing 2 to seal the lens 1 and the lamp housing 2, thus protecting the components between them. The lamp housing 2 has a first groove 3 and a second groove 4 that communicate with each other. The first groove 3 contains a drive plate 5, which is connected to the vehicle power supply. Specifically, a hollow lamp housing protrusion 6 protrudes from one side of the lamp housing 2, and the first groove 3 is formed inside the lamp housing protrusion 6. Several retaining plates 7 are provided at the bottom of the first groove 3 to hold the drive plate 5 in place. In this embodiment, four retaining plates 7 are provided. One end of the retaining plate 7 abuts against the side wall of the first groove 3, and the other end of the retaining plate 7 is L-shaped. Two retaining plates 7 are also spaced apart in the middle of the first groove 3 to more easily enclose and hold the drive plate 5 to one side of the first groove 3, ensuring the fixation of the drive plate 5. The second groove 4 contains a lamp plate 8, and the shape of the second groove 4 matches the shape of the lamp plate 8.
[0023] A first lens group 9 and a second lens group 10 are sequentially fixed to the side of the lamp panel 8 away from the lamp housing 2. Specifically, the first lens group 9 and the second lens group 10 are screwed onto the lamp panel 8 and housed within the second groove 4. The first lens group 9 includes several first reflectors 11, with a first cup opening 12 at the end of each first reflector 11 near the lamp panel 8. The second lens group 10 includes several second reflectors 13, with a second cup opening 14 at the end of each second reflector 13 near the lamp panel 8. The lamp panel 8 has several LED particles 15, each corresponding to either the first cup opening 12 or the second cup opening 14. The driver board 5 is electrically connected to the lamp panel 8. When the operator needs to achieve low beam or high beam functionality, they control the driver board 5, which then illuminates the LED particles 15 on the lamp panel 8. The LED particles 15 reflect light within their corresponding reflectors to form low beam or high beam. In this embodiment, six first reflectors 11 and ten second reflectors 13 are provided. When all the LED particles 15 corresponding to the first reflector 11 are lit, low beam illumination is achieved. When all the LED particles 15 illuminated by the first reflector 11 and the second reflector 13 are lit, high beam illumination is achieved. Compared with the existing technology that uses a glass lens structure to achieve high and low beam illumination, the automotive LED dual-beam module in this embodiment eliminates the need for a glass lens, reducing the overall weight of the dual-beam module, ensuring a lightweight vehicle design, and reducing the assembly steps of the glass lens.
[0024] The automotive LED bi-xenon module provided by this utility model also includes a decorative frame 16, which serves to beautify and conceal imperfections. Specifically, the lamp housing 2 is further provided with a third groove 17, which is located around the second groove 4. The decorative frame 16 matches the shape of the third groove 17 and is snapped into the third groove 17. The decorative frame 16 can cover the lamp panel 8 and is sealed between the lens 1 and the lamp housing 2. The periphery of the decorative frame 16 is provided with a decorative frame protrusion 18, which matches the third groove 17 and abuts against the third groove 17, thus connecting the decorative frame 16 and the lamp housing 2. The decorative frame 16 is provided with several openings 19, and the first lens group 9 and the second lens group 10 correspond to the openings 19 respectively to ensure that the first lens group 9 and the second lens group 10 can effectively dissipate heat during operation.
[0025] A recessed groove 20 is provided on the side of the lens 1 near the lamp housing 2, and the decorative frame 16 is accommodated within the recessed groove 20, making the structure more compact. A protruding edge 21 is provided around the recessed groove 20, which can be inserted into the third groove 17 and abuts against the protruding edge 18 of the decorative frame, thus connecting the lens 1 to the lamp housing 2. A limiting edge 22 is provided around the recessed groove 20, which abuts against the opening of the third groove 17, ensuring the engagement position of the lens 1 and the lamp housing 2.
[0026] When the vehicle LED bi-beam module provided by this utility model is in use, if the operator needs the low beam function, the driver board 5 will be controlled, and the driver board 5 will drive all the LED particles 15 on the lamp board 8 corresponding to the first reflector 11 to light up, so as to achieve low beam illumination; if the high beam function is needed, the driver board 5 will drive all the LED particles 15 on the lamp board 8 corresponding to the first reflector 11 and the second reflector 13 to light up, so as to achieve high beam illumination.
[0027] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A vehicle-mounted LED bi-xenon module, comprising a lens and a lamp housing, characterized in that: One side of the lens is bonded to the lamp housing to seal the lens and the lamp housing. The lamp housing has a first groove and a second groove that communicate with each other. The first groove contains a drive board, which is connected to the vehicle power supply. The second groove contains a lamp plate, which is electrically connected to the drive board. A first lens group and a second lens group are fixedly connected vertically to the side of the lamp plate away from the lamp housing. The first lens group includes several first reflectors, and the end of the first reflector near the lamp plate has a first cup opening. The second lens group includes several second reflectors, and the end of the second reflector near the lamp plate has a second cup opening. The lamp plate has several LED particles, which correspond to the first cup opening or the second cup opening.
2. The automotive LED dual-beam module according to claim 1, characterized in that: The lamp housing has a hollow protrusion on one side, and the first groove is formed inside the lamp housing protrusion. The bottom of the first groove is provided with several retaining plates, which are used to hold the drive board in place.
3. The LED dual light module for vehicle of claim 2, wherein: The shape of the second groove matches the shape of the lamp panel, and the first lens group and the second lens group are screwed to the lamp panel and housed in the second groove.
4. The LED dual light module for vehicle of claim 1, wherein: It also includes a decorative frame, and the lamp housing is further provided with a third groove, which is located around the second groove. The decorative frame matches the shape of the third groove, and the decorative frame can cover the top of the lamp panel and be sealed between the light distribution lens and the lamp housing.
5. The LED dual light module for vehicle of claim 4, wherein: The decorative frame has a decorative frame protrusion around its perimeter, which matches the third groove and abuts against the third groove.
6. The automotive LED dual-beam module according to claim 4, characterized in that: The decorative frame is provided with several openings, and the first lens group and the second lens group are respectively corresponding to the openings.
7. The LED dual light module for vehicle of claim 5, wherein: The light distribution lens has a light distribution lens groove on the side near the lamp housing, and the decorative frame is housed in the light distribution lens groove.
8. The automotive LED dual-beam module according to claim 7, characterized in that: The periphery of the recessed light distribution lens is provided with a light distribution lens protrusion, which can be inserted into the third recess and abut against the protrusion of the decorative frame.
9. The automotive LED dual-beam module according to claim 8, characterized in that: The periphery of the light distribution lens groove is provided with a light distribution lens limiting edge, which abuts against the opening of the third groove.