Uniform cooling equipment for automobile double light lens production

Abstract

This utility model discloses a uniform cooling device for the production of automotive bi-xenon lenses, including a collection box and a bracket connected to the top of the collection box. The collection box is connected to a rotating disk for placing lenses, and the rotating disk is connected to a motor for driving the rotating disk to rotate. The bracket is connected to a spray mechanism, which includes a motor, a geared disc, spray heads, a conveying pipe, a water supply pipe, and a water supply unit. The motor drives the geared disc to rotate, the spray heads are connected to the geared disc, the conveying pipe is connected to the geared disc and the water supply pipe, and the output end of the water supply unit is connected to the water supply pipe. A reversing body is connected to the top of the bracket, and the reversing body is connected to an air supply pipe and a switching mechanism for switching between the water supply pipe and the air supply pipe. This utility model improves the uniformity of lens cooling, achieves effective cooling, enables rapid lens drying, and shortens processing time.

Description

Technical Field

[0001] This utility model relates to the field of automotive bi-xenon lens processing technology, specifically to a uniform cooling device for automotive bi-xenon lens production. Background Technology

[0002] The core function of a lens is to adjust the light field distribution of a light source, improve luminous efficiency and focusing performance, and it is widely used in automotive lighting, electronic equipment, and commercial lighting. Bi-xenon lenses are an important component of automotive lighting systems, possessing the following significant characteristics and advantages: First, they effectively converge and refract light emitted from bulbs, allowing low beams to illuminate the road ahead while reducing glare for oncoming drivers; high beams provide a longer and wider illumination range, improving nighttime driving safety and lighting effectiveness. Second, they enhance light brightness and uniformity, reducing light scattering and waste. Third, by utilizing bulb light more effectively, they reduce energy consumption compared to traditional lighting methods, achieving the same lighting effect.

[0003] Cooling is essential during the production of automotive bi-xenon projector lenses, typically employing methods such as water cooling and natural cooling. Currently, in water cooling operations, water is usually sprayed onto the top of the lens, while the lower part is often left untreated, resulting in uneven cooling and reduced efficiency. Furthermore, after cooling, the lens surface is usually air-dried to remove water stains, which is time-consuming and impacts subsequent processing. Utility Model Content

[0004] The purpose of this invention is to provide a uniform cooling device for the production of automotive bi-xenon lenses, which improves the uniformity of lens cooling, achieves effective cooling, enables rapid lens drying, and shortens processing time, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a uniform cooling device for the production of automotive bi-xenon lenses, comprising a collection box and a bracket connected to the top of the collection box. The collection box is connected to a rotating disk for placing lenses, and the rotating disk is connected to a motor three for driving the rotating disk to rotate. The bracket is connected to a spraying mechanism, which includes a motor one, a gear plate, a spray head, a conveying pipe, a water supply pipe, and a water supply unit. The motor one is used to drive the gear plate to rotate. The spray head is connected to the gear plate. The conveying pipe is connected to the gear plate and the water supply pipe. The output end of the water supply unit is connected to the water supply pipe. The top of the bracket is connected to a reversing body, which is connected to an air supply pipe and a switching mechanism for switching between the water supply pipe and the air supply pipe.

[0006] Preferably, the spraying mechanism further includes a drive gear, an infusion pipe, a steering ball, and a U-shaped frame. The first motor is connected to the top of the support, and the power output end of the first motor is connected to the drive gear. The drive gear is connected to the gear disc. The infusion pipe passes through the steering ball, the steering ball is connected to the U-shaped frame, the U-shaped frame is connected inside the support, one end of the infusion pipe is connected to the spray head, and the other end is rotatably and sealingly connected to the gear disc.

[0007] Preferably, the drive teeth are meshed with the toothed disc and rotatably connected to the top of the bracket. The outer side of the toothed disc is provided with a smooth part, which is rotatably connected to a rotating hole provided in the bracket.

[0008] Preferably, a ball groove is provided at the midpoint of the U-shaped frame, and the steering ball is connected to the ball groove.

[0009] Preferably, the switching mechanism includes a sealing plate, a rotating shaft, a second motor, and a support base. The second motor is connected to the support base, and the support base is connected to the top of the bracket. The second motor is used to drive the rotating shaft to rotate, and the sealing plate is connected to the rotating shaft.

[0010] Preferably, the power output end of the second motor is connected to the rotating shaft, and the rotating shaft is rotatably and sealed to the commutator.

[0011] Preferably, the ends of the water supply pipe and the gas supply pipe are provided with sealing bevels, and the sealing bevels are matched with the sealing plate.

[0012] Preferably, one end of the conveying pipe is rotatably sealed to the gear disc, and the other end is connected to the reversing body.

[0013] Preferably, the rotating disk is provided with multiple clamping slots, and the rotating disk is connected to the collection box via a shaft. The motor is fixed to the back of the collection box, and the power output end of the motor is connected to the rotating disk.

[0014] Preferably, the rotating disk is provided with a positioning interface on its side, the collection box is connected to a cylinder, the output end of the cylinder is connected to a positioning head, and the positioning head is connected to the positioning interface.

[0015] Compared with existing technologies, the beneficial effects of this utility model are as follows: This utility model, by setting up a spraying mechanism and a switching mechanism, has a motor driving a gear disc to rotate, which synchronously drives the infusion pipe and the steering ball to rotate, thereby increasing the spraying range and facilitating the cooling operation above the lens. Furthermore, a motor driving a rotating disk to flip over achieves water cooling of the lower part of the lens, improving the uniformity of lens cooling and achieving effective cooling. After the lens has cooled down, a motor driving a rotating shaft and a sealing plate to rotate connects the sealing plate to the water supply pipe, sealing the water supply pipe and allowing the air supply pipe to be connected to the delivery pipe. External gas is sprayed out from the spray head, and combined with the rotation of the spray head and the multiple flips of the rotating disk, the lens is quickly dried, shortening the processing time. Attached Figure Description

[0016] Figure 1 This is a frontal perspective view of the present invention;

[0017] Figure 2 This is a rear-view perspective view of the present invention;

[0018] Figure 3 for Figure 1 A partial view;

[0019] Figure 4 This is a schematic diagram of the connection structure between the steering ball and the U-shaped frame of this utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of the commutator of this utility model.

[0021] In the diagram: 1. Collection box; 2. Support; 3. Rotary disc; 4. Clamping groove; 5. Cylinder; 6. Motor 1; 7. Gear disc; 8. Spray head; 9. Reversing body; 10. Motor 2; 11. Support base; 12. Positioning interface; 13. Motor 3; 14. Drive gear; 15. Infusion pipeline; 16. Steering ball; 17. U-shaped frame; 18. Delivery pipeline; 19. Water supply pipe; 20. Air supply pipe; 21. Rotating hole; 22. Sealing plate; 23. Rotating shaft; 24. Sealing slope. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 5This utility model provides a uniform cooling device for the production of automotive bi-xenon lenses, including a collection box 1 and a bracket 2 connected to the top of the collection box 1. The collection box 1 is used to collect spray water for convenient subsequent centralized processing and reuse. The collection box 1 is connected to a rotating disk 3 for placing lenses, and the rotating disk 3 is connected to a motor 13 for driving the rotating disk 3 to rotate. The bracket 2 is connected to a spraying mechanism, which includes a motor 6, a gear 7, a spray head 8, a conveying pipe 18, a water supply pipe 19, and a water supply unit. The motor 6 drives the gear 7 to rotate, the spray head 8 is connected to the gear 7, the conveying pipe 18 is connected to the gear 7 and the water supply pipe 19, and the output end of the water supply unit is connected to the water supply pipe 19. The top of the bracket 2 is connected to a reversing body 9, which is connected to an air supply pipe 20, and the reversing body 9 is connected to a switching mechanism for switching between the water supply pipe 19 and the air supply pipe 20.

[0024] The water supply unit is existing technology and is used to supply water for cooling the lens. During cooling, the sealing plate 22 is connected to the air supply pipe 20, sealing the air supply pipe 20 and allowing the water supply pipe 19 to be connected to the delivery pipe 18. Water is delivered through the delivery pipe 18 to the gear disc 7, which has a water flow channel, and then delivered to the infusion pipe 15, finally spraying out from the spray head 8. At the same time, motor 6 drives the drive gear 14 to rotate, which in turn drives the gear disc 7 to rotate, realizing the rotation of the infusion pipe 15 and the steering ball 16, i.e., the spray head 8 makes a circular motion, increasing the spray range and improving working efficiency. Furthermore, motor 13 drives the rotating disk 3 to flip, realizing water cooling of the lower part of the lens, improving the uniformity of lens cooling, and achieving effective cooling.

[0025] The water flow channel inside the toothed disc 7 is connected to the delivery pipe 18 and the infusion pipe 15.

[0026] The spray mechanism also includes a drive gear 14, an infusion pipe 15, a steering ball 16, and a U-shaped frame 17. A motor 6 is connected to the top of the support 2, and its power output end is connected to the drive gear 14. The drive gear 14 is connected to the gear disc 7. The infusion pipe 15 passes through the steering ball 16, which is connected to the U-shaped frame 17. The U-shaped frame 17 is connected inside the support 2. One end of the infusion pipe 15 is connected to the spray head 8, and the other end is rotatably and sealed to the gear disc 7. When the gear disc 7 rotates, the steering ball 16 slides relative to the ball groove, providing effective support for the infusion pipe 15 and the spray head 8, while also improving the rotational stability of the spray head 8.

[0027] The drive gear 14 meshes with the gear disk 7, resulting in high transmission efficiency and ensuring a constant instantaneous transmission ratio. The drive gear 14 is rotatably connected to the top of the bracket 2, and the outer side of the gear disk 7 is provided with a smooth part. The smooth part is rotatably connected to the rotation hole 21 provided in the bracket 2, which makes the rotational stability of the drive gear 14 and the gear disk 7 and ensures the transmission effect between them.

[0028] A ball groove is provided at the midpoint of the U-shaped frame 17, and the steering ball 16 is connected to the ball groove.

[0029] The switching mechanism includes a sealing plate 22, a rotating shaft 23, a second motor 10, and a support base 11. The second motor 10 is connected to the support base 11, and the support base 11 is connected to the top of the bracket 2. The second motor 10 drives the rotating shaft 23 to rotate, and the sealing plate 22 is connected to the rotating shaft 23. The second motor 10 drives the rotating shaft 23 to rotate, and the rotating shaft 23 drives the sealing plate 22 to rotate, which facilitates the connection of the sealing plate 22 to the water supply pipe 19 or the gas supply pipe 20, realizing the reciprocating switching between water supply and gas supply.

[0030] The air supply pipe 20 is connected to the air supply unit (existing technology), which is usually a blower, and is used to deliver external air into the air supply pipe 20.

[0031] The power output end of motor 210 is connected to the rotating shaft 23, and the rotating shaft 23 is rotary sealed to the commutator 9 to improve the sealing performance of the connection between the two.

[0032] The ends of the water supply pipe 19 and the air supply pipe 20 are provided with sealing bevels 24, which match the sealing plate 22. The sealing bevels 24 can improve the sealing performance of the connection between the sealing plate 22 and the water supply pipe 19 and the air supply pipe 20, thus achieving a good sealing purpose.

[0033] One end of the conveying pipe 18 is rotatably sealed to the gear disc 7, and the other end is connected to the reversing body 9.

[0034] The rotating disk 3 is provided with multiple clamping slots 4, and the rotating disk 3 is connected to the collection box 1 via a shaft. The motor 3 13 is fixed to the back of the collection box 1, and the power output end of the motor 3 13 is connected to the rotating disk 3. The clamping slots 4 are used to place lenses. The rotating disk 3 is also provided with multiple clamps, which are bolt structures. The bolts include a screw head and a stud. The screw head has a rubber pad on the inside and can be rotated manually. The lens is placed in the clamping slot 4, and then the screw head is rotated to screw the stud into the rotating disk 3, so that the screw head presses against the lens, thereby limiting and fixing the lens.

[0035] A positioning interface 12 is provided on the side of the rotating disk 3. A cylinder 5 is connected to the collection box 1, and a positioning head is connected to the output end of the cylinder 5. The positioning head is connected to the positioning interface 12. When placing multiple lenses, the cylinder 5 drives the positioning head to move forward, connecting the positioning head to the positioning interface 12, improving the stability of the rotating disk 3 and keeping it in a horizontal position, which facilitates the subsequent loading of lenses. After the lenses are fixed in place, the cylinder 5 drives the positioning head to move backward, separating the positioning head from the positioning interface 12, thus loosening the rotating disk 3 and facilitating its flipping action.

[0036] Working Principle: After multiple lenses are placed, motor 6 drives drive gear 14 to rotate, which in turn drives gear disc 7 to rotate, simultaneously rotating infusion pipe 15 and steering ball 16, thus rotating spray head 8. The water supply unit supplies water to delivery pipe 18, causing water to spray from spray head 8 for effective cooling of the lenses. Furthermore, motor 3 drives rotating disk 3 to rotate, achieving water cooling of the lenses from below, improving the uniformity of cooling and achieving effective cooling. After the lenses have cooled, motor 2 drives rotating shaft 23 and sealing plate 22 to rotate, pressing sealing plate 22 against the end of water supply pipe 19 to seal it. Meanwhile, air supply pipe 20 opens and connects to delivery pipe 18, allowing gas to finally exit from spray head 8. Combined with the rotation of spray head 8 and the multiple rotations of rotating disk 3, this achieves rapid lens drying, shortening processing time and enhancing practicality.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An apparatus for uniform cooling of automobile bi-optic lens production comprising a collection tank (1) and a support (2) connected to the top of the collection tank (1), characterized in that, The collection box (1) is connected to a rotating disk (3) for placing lenses, and the rotating disk (3) is connected to a motor (13) for driving the rotating disk (3) to rotate. The bracket (2) is connected to a spraying mechanism, which includes a motor (6), a gear (7), a spray head (8), a conveying pipe (18), a water supply pipe (19), and a water supply unit. The motor (6) is used to drive the gear (7) to rotate. The spray head (8) is connected to the gear (7). The conveying pipe (18) is connected to the gear (7) and the water supply pipe (19). The output end of the water supply unit is connected to the water supply pipe (19). The top of the bracket (2) is connected to a reversing body (9), which is connected to an air supply pipe (20). The reversing body (9) is also connected to a switching mechanism for switching between the water supply pipe (19) and the air supply pipe (20).

2. The uniform cooling equipment for producing automotive bi-xenon lenses according to claim 1, characterized in that, The spraying mechanism also includes a drive gear (14), an infusion pipe (15), a steering ball (16), and a U-shaped frame (17). The motor (6) is connected to the top of the support (2), and the power output end of the motor (6) is connected to the drive gear (14). The drive gear (14) is connected to the gear plate (7). The infusion pipe (15) passes through the steering ball (16). The steering ball (16) is connected to the U-shaped frame (17). The U-shaped frame (17) is connected inside the support (2). One end of the infusion pipe (15) is connected to the spray head (8), and the other end is rotatably sealed and connected to the gear plate (7).

3. The uniform cooling equipment for producing automotive bi-xenon lenses according to claim 2, characterized in that, The drive tooth (14) meshes with the toothed disc (7) and is rotatably connected to the top of the bracket (2). The outer side of the toothed disc (7) is provided with a smooth part, which is rotatably connected to the rotating hole (21) provided in the bracket (2).

4. The uniform cooling equipment for producing automotive bi-xenon lenses according to claim 2, characterized in that, A ball groove is provided at the midpoint of the U-shaped frame (17), and the steering ball (16) is connected to the ball groove.

5. The uniform cooling equipment for producing automotive bi-xenon lenses according to claim 1, characterized in that, The switching mechanism includes a sealing plate (22), a rotating shaft (23), a second motor (10), and a support base (11). The second motor (10) is connected to the support base (11), and the support base (11) is connected to the top of the bracket (2). The second motor (10) is used to drive the rotating shaft (23) to rotate, and the sealing plate (22) is connected to the rotating shaft (23).

6. The uniform cooling equipment for producing automotive bi-xenon lenses according to claim 5, characterized in that, The power output end of the second motor (10) is connected to the rotating shaft (23), and the rotating shaft (23) is rotatably and sealed to the commutator (9).

7. A uniform cooling device for producing automotive bi-xenon lenses according to claim 6, characterized in that, The ends of the water supply pipe (19) and the air supply pipe (20) are provided with sealing slopes (24), which are matched with the sealing plate (22).

8. The uniform cooling equipment for producing automotive bi-xenon lenses according to claim 1, characterized in that, One end of the conveying pipe (18) is rotatably sealed to the gear disc (7), and the other end is connected to the reversing body (9).

9. A uniform cooling device for producing automotive bi-xenon lenses according to claim 1, characterized in that, The rotating disk (3) is provided with multiple clamping slots (4), and the rotating disk (3) is connected to the collection box (1) via a shaft. The motor three (13) is fixed to the back of the collection box (1), and the power output end of the motor three (13) is connected to the rotating disk (3).

10. A uniform cooling device for producing automotive bi-xenon lenses according to claim 9, characterized in that, The rotating disk (3) is provided with a positioning interface (12) on its side. The collection box (1) is connected to a cylinder (5). The output end of the cylinder (5) is connected to a positioning head. The positioning head is connected to the positioning interface (12).

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